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ESDEC CLICKFIT EVO Manual

Standing seam roof
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MANUAL
CLICKFIT EVO
STANDING SEAM ROOF
www.esdec.com
www.esdec.com

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Summary of Contents for ESDEC CLICKFIT EVO

  • Page 1 MANUAL CLICKFIT EVO STANDING SEAM ROOF www.esdec.com www.esdec.com...

  • Page 2: Table Of Contents

    Preparing and sizing mounting rails Fixing the seam clamps Attaching the mounting rails Optional: Attaching the MLPE clips ClickFit EVO MLPE Clip Light Weight ClickFit EVO MLPE Clip Heavy Weight Mounting solar panels with 60mm panel clamps Mounting the first panel...

  • Page 3: Introduction

    INTRODUCTION ABOUT THIS DOCUMENT In this manual you will find the installation instructions for the ClickFit EVO mounting system for solar panels on pitched standing seam roofs. The system is suitable for mounting solar panels in portrait and landscape orientation.

  • Page 4: Warranty And Liability

    WARRANTY AND LIABILITY WARRANTY Esdec extends a 20 year product warranty. The warranty is subject to the warranty terms and general terms & conditions of Esdec. These can be found on the www.esdec.com website. LIABILITY The manufacturer accepts no liability for damage or injury caused by the failure to comply (strictly) with the safety guidelines and instructions in this manual, or by negligence during installation of the product and the accessories listed in this document.

  • Page 5: Specifications

    30cm distance to the ridge, 30cm to the side of the roof and 30 cm to the Edge zone gutter. Ensure that the module frame is compatible with the ClickFit EVO clamps before installation. Always consider the right measures related to fire spread and compartmentalization. This might influence the modules segment size.

  • Page 6: System And Application

    5 ClickFit EVO 60 End Clamp Black 1008022(-B) 6 ClickFit EVO 35 Mounting Rail End Cap 1008060(-B) 7 ClickFit EVO 35 End Clamp Support 1008065(-B) 8 ClickFit EVO End Cap without end clamp support 1008066(-B) ACCESSORY ARTICLE NUMBER 9 ClickFit EVO Mounting Rail Coupler 1008061...

  • Page 7: Application

    APPLICATION SEAM CLAMP Article number 1008035 1008033 1008031 Single-folded standing seam Double-folded standing Suitable for roof Round standing seam roof seam roof Snap seam roof Seam opening 14mm ø23mm Fixing Directly on the seam Click connection Rotatable for horizontal and vertical mounting of rails Use the calculator to determine the correct rail orientation for your project.

  • Page 8: Safety

    VERTICAL RAIL ORIENTATION Mounting solar panels in portrait orientation in combination with vertical rail orientation is not recommended. This mounting method is also not supported by the calculator. Ensure the threaded part of the Hangerbolt is inserted at least 50mm into the substructure without protruding through. SAFETY PERSONAL PROTECTIVE EQUIPMENT Hearing...

  • Page 9: Installation

    Mounting screw for vertical rail 1 Nm Tightening torque for steel standing seam roofs with material 18-20 Nm thickness > 0.7mm ClickFit EVO MLPE Clip Heavy Weight 8-12 Nm ClickFit EVO 60 End Clamp Black 16.5 Nm ClickFit EVO 60 Mid Clamp Black...
  • Page 10 30 cm must be kept. Likewise, it is wise to keep space in relation to skylights, lighting globes, corners and potential fire hazards. Develop a project plan using the ESDEC calculator and adhere to its guidelines. Access the calculator at calculator.
  • Page 11 6 DRAW THE LINES AND END POINTS FOR THE MOUNTING RAILS Consult the project plan to determine the position of the mounting rails for your panel. For pitched roofs, we recommend a horizontal mounting. This is more durable and often creates a neater finish. Rail lengths can be found in the project plan.

  • Page 12: Preparing And Sizing Mounting Rails

    Measure the solar panels and add 12mm between each solar panel for the universal module clamp (20mm for the ClickFit EVO 60mm clamp). Add 20-35mm on each side for mounting the end clamp and end cap (50-70mm for the ClickFit EVO 60mm clamp).
  • Page 13 The additional 50 mm extension allows for proper fitting of an end cap (art. no. 1008066(-B)) to the mounting rails. b. If the calculated overhang is less than 250mm beyond the marked position of the last seam clamp, keep 20-35mm rail length overhang for mounting the end cap (art. no. ) (>40mm for the ClickFit EVO 60mm clamp).

  • Page 14: Fixing The Seam Clamps

    FIXING THE SEAM CLAMPS 1 PLACE THE CLAMP ON THE SEAM 1008035 1008033 1008031 2 TIGHTEN THE SCREW TR30 3 ROTATE THE CLICK CONNECTION INTO THE CORRECT ORIENTATION...

  • Page 15: Attaching The Mounting Rails

    ATTACHING THE MOUNTING RAILS 1 PLACE THE MOUNTING RAIL INTO THE CLICK CONNECTION AND ALIGN THEM 2 CLICK IN THE MOUNTING RAILS 3 FOR VERTICAL MOUNTING: SECURE THE MOUNTING RAILS TO THE CLICK CONNECTIONS First secure the bottom click connection with a self-drilling screw. Skip two click connections and then screw down the fourth click connection.

  • Page 16: Optional: Attaching The Mlpe Clips

    OPTIONAL: ATTACHING THE MLPE CLIPS CLICKFIT EVO MLPE CLIP LIGHT WEIGHT 1 CLICK THE LIGHT WEIGHT MLPE CLIP ONTO THE RAIL 2 CLICK THE OPTIMISER ON THE LIGHT WEIGHT MLPE CLIP Use one MLPE clip per solar panel. With vertical rail orientation you have to fix the MLPE clip by bending the edge of the mounting rail with adjustable...

  • Page 17: Clickfit Evo Mlpe Clip Heavy Weight

    CLICKFIT EVO MLPE CLIP HEAVY WEIGHT 1 ATTACH THE OPTIMISER TO THE HEAVY WEIGHT MLPE CLIP 2 CLICK THE HEAVY WEIGHT MLPE CLIP ONTO THE RAIL For larger optimizers (equipped with 2 slots), it is essential to use two Heavy Weight MLPE clips.
  • Page 18 2 OPTIONAL: CLICK THE CABLES OF THE PANEL FIRMLY INTO THE CABLE CLAMP. 3 SLIDE THE END CAPS ONTO THE RAILS. 2× 4 CLICK THE CLICKFIT EVO 60 END CLAMPS ON THE RAILS. 2×...
  • Page 19 5 OPTIONAL: GUIDE THE CABLES OF THE SOLAR PANEL THROUGH THE CLICK CONNECTIONS. 6 PLACE THE PANEL ON THE RAILS AND SLIDE THE PANEL AGAINST THE CLAMPS. 7 FASTEN THE SCREW OF THE END CLAMPS TO SECURE THE PANEL. APPLY A TORQUE OF 16.5 NM. 16,5Nm...

  • Page 20: Mounting The Following Panels

    MOUNTING THE FOLLOWING PANELS 1 CLICK THE 60MM MID CLAMPS ON THE RAILS. 2× Optional: Repeat steps 1.1. and 1.2.: Click the Auxiliary set on the panel and Click the cables of the panel firmly into the cable clamp. 2 PLACE THE NEXT PANEL ON THE RAILS AND SLIDE THE PANEL AGAINST THE CLAMPS. 3 FASTEN THE SCREW OF THE MID CLAMPS TO SECURE THE PANEL.

  • Page 21: Mounting The Last Panel

    Optional: Repeat steps 1.1. and 1.2.: Click the Auxiliary set on the panel and click the cables of the panel firmly into the cable clamp. 1 CLICK THE CLICKFIT EVO 60 END CLAMPS ON THE RAILS. 2 FASTEN THE SCREW OF THE END CLAMPS TO SECURE THE PANEL. APPLY A TORQUE OF 16.5 NM.

  • Page 22: Mounting The Solar Panels With 35 Mm Panel Clamps

    MOUNTING THE SOLAR PANELS WITH 35 MM PANEL CLAMPS MOUNTING THE FIRST PANEL 1 OPTIONAL: CLICK THE AUXILIARY SET ON THE PANEL. 2× 2 OPTIONAL: CLICK THE CABLES OF THE PANEL FIRMLY INTO THE CABLE CLAMP.
  • Page 23 3 CLICK THE UNIVERSAL MODULE CLAMP ON THE RAILS. 2× 4 SLIDE THE END CAPS ONTO THE RAILS. 2× 5 ROTATE THE UPPER PART OF THE MODULE CLAMP OVER THE END CAP.
  • Page 24 6 OPTIONAL: GUIDE THE CABLES OF THE SOLAR PANEL THROUGH THE CLICK CONNECTIONS. 7 PLACE THE PANEL ON THE RAILS. 8 SLIDE THE PANEL AGAINST THE CLAMPS.

  • Page 25: Mounting The Following Panels

    9 SCREW THE CLAMPS ONTO THE PANEL. APPLY A TORQUE OF 4.5 NM. 4,5Nm TR30 MOUNTING THE FOLLOWING PANELS 1 CLICK THE UNIVERSAL MODULE CLAMP ON THE RAILS. Install the module clamp with the drainage channel of the module clamp pointing downwards. 2×...

  • Page 26: Mounting The Last Panel

    2 SLIDE THE PANEL AGAINST THE CLAMPS. 3 SCREW THE CLAMPS ONTO THE PANEL. APPLY A TORQUE OF 4.5 NM. 4,5Nm TR30 Repeat the steps in this chapter for all panels of the row. MOUNTING THE LAST PANEL Optional: Repeat steps 1.1. and 2.: Click the Auxiliary set on the panel and Click the cables of the panel firmly into the cable clamp.
  • Page 27 1 OPTIONAL: SAW THE MOUNTING RAILS TO SIZE If the overhang is smaller than 250 mm, keep a minimum of 20 mm to a maximum of 35 mm rail length overhang for mounting the end cap (art. no.1008060(-B)). If the outer panel edge is more than 250 mm outside the first/last seam, extend the mounting rail to 50 mm beyond the previous/next seam and provide a seam clamp here for attachment.
  • Page 28 3 SLIDE THE END CAPS ONTO THE RAILS. 2× 4 ROTATE THE UPPER PART OF THE MODULE CLAMP OVER THE END CAP. 5 SCREW THE CLAMPS ONTO THE PANEL. APPLY A TORQUE OF 4.5 NM. TR30 4,5Nm...

  • Page 29: Mounting Multiple Rows

    MOUNTING MULTIPLE ROWS 1 MOUNT EACH NEXT ROW AGAINST THE PREVIOUS ROW Always keep a minimum of 12 mm between each row of panels in the case of horizontal rails, or each panel column in the case of vertical rails. Always follow the project plan from the calculator.
  • Page 30 Esdec Londenstraat 16 7418 EE Deventer The Netherlands +31 850 702 000 info@esdec.com www.esdec.com...