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MANUAL
FLATFIX WAVE
REV01
www.esdec.com

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Summary of Contents for ESDEC FLATFIX WAVE

  • Page 1 MANUAL FLATFIX WAVE REV01 www.esdec.com...
  • Page 2 Esdec BV part. reserves the right to change this document without notice. The edge area to be maintained is derived from the FlatFix Wave calculator. Stability and condition of the roof...
  • Page 3 1 BILL OF MATERIALS BALLAST 4 kg UNITS WIND DEFLECTORS 1. FlatFix Wave Dual Start unit 4P 1009101 2. FlatFix Wave Dual Unit 4P 1009100 2A. FlatFix Wave Dual Unit 2P 5. FlatFix Wave Wind Deflector 6. FlatFix Wave Connector pin...
  • Page 4 The distance from the solar panels to the edge of the roof should be approximately 1/5 of the height of the building. See the installation drawing that is calcu- lated with the Esdec calculator for the correct distance. Tip: Check the measurement using the 3-4-5 rule.
  • Page 5 4 POSITONING THE DUAL START UNITS 1 POSITION THE 2nd DUAL START UNIT See Annex B for an explanation of the use of the Measuring bar. (panel) Place the first dual start unit at the edge of the panel field, with a centre-to-centre distance (A).
  • Page 6 5 PLACE DUAL UNITS 1 PREPARE COUPLING Click! Press the coupling down until it clicks. 2 COUPLE DUAL UNITS TO THE DUAL START UNITS Click! Click! 1. Slide the lugs of the dual unit coupling into slots of the dual start unit at an angle of 45 degrees.
  • Page 7 6 ASSEMBLY OF STABILIZERS AND CABLE BRACKETS 1 POSITIONING STABILIZERS IN CONNECTION Follow the installation drawing for the positions of the stabilizers. Place the stabilizer in the centre aligned with 4 high base elements whose ends protrude an equal distance. 2 ASSEMBLE STABILIZERS ON HIGH BASE Click! Click!
  • Page 8 7 PLACING THE BALLAST 1 PLACING THE BALLAST (GENERAL) The installation drawing is the guideline for the bal- last positions. Using the calculator, the ballast positions are determined. Place the ballast at the points indicated by the calculator. 2 PLACE STANDARD BALLAST (3x4 kg.) Place the standard ballast (3x4 kg.) in the units on the high base.
  • Page 9 8 ASSEMBLY OF SOLAR PANELS AND CABLES 1 POSITION AND CLAMP THE SOLAR PANEL ON THE HIGH BASE ELEMENTS 1. Place the first solar panel on 2 high base elements. Make sure the panel is properly centred. Tilt the panel so that the lower edge of the panel is flush with the high base elements.
  • Page 10 9 ASSEMBLE WIND DEFLECTOR A TO THE FIELD 1 ASSEMBLE THE ROOF SUPPORTS UNDER WIND DEFLECTOR A Click! 1. Slide the roof supports over the flange of wind deflector A. 2. Click the wind deflector on the roof supports. 2 ASSEMBLE 2 CONNECTOR PINS TO WIND DEFLECTOR 3 ASSEMBLE WIND DEFLECTOR A ON THE UNIT WITH CONNECTOR PINS 1.
  • Page 11 10 ASSEMBLE WIND DEFLECTOR B ON THE FIELD 1 ASSEMBLE THE ROOF SUPPORT UNDER WIND DEFLECTOR B 1. Slide the roof support over the flange of wind deflector B. 2. Click the wind deflector on the roof support. 2 CONNECT WIND DEFLECTOR B TO WIND DEFLECTOR 3 ASSEMBLE WIND DEFLECTOR B TO THE FIELD 1.
  • Page 12 ANNEX A - ADDITIONAL ROOF SUPPORT 1 ASSEMBLE THE ADDITIONAL ROOF SUPPORT TO THE UNIT Place the roof support in the correct position underneath the unit. Place the hook of the roof support through the hole in the unit. Turn the roof support 90 degrees until it engages. Click!
  • Page 13 ANNEX B - MANUAL FOR THE MEASURING BAR 1 SETTING THE MEASURING BAR Take size L from the solar panel. Set size L on the Measuring bar (= 1st handle to 3rd handle). Set size A with a tape measure. A = recommended distance between the panels Turn the Measuring bar so that the handles face down.
  • Page 14 ANNEX C - CABLE MANAGEMENT TABLE End of row with Open space ≤ 350mm Open space > 350mm End of row without stabilizer stabilizer 1x cable bracket 2x cable bracket 3x cable bracket 0x cable bracket 1x 10cm relative to the end 2x 5cm 1x In the middle 2x 10cm relative to the ends 15 metres...
  • Page 15 ANNEX C - CABLE MANAGEMENT 1 TIP: ASSEMBLE A LARGE WIRE TRAY ON THE SIDE OF THE (START) UNITS 1. Fold out the lips on the side of the units. 2. Bring the top bar of the wire gutter over these lips. 3.
  • Page 16 Esdec delivery and/or report PV installations controlerapport PV inspection checklist inspectiechecklist Technology Netherlands installaties Techniek [SCAN QR] [SCAN QR] Nederland en Holland Solar and Holland Solar Delivery LPS = lightning installation LPL = lightning protection level URL QR CODE: https://www.esdec.com/nl/kennisportal/...
  • Page 17 ANNEX D - GROUNDING, BONDING AND LIGHTNING PROTECTION METHOD OF GROUNDING/BONDING Thanks to the integrated part bonding, no additional bonding between the metal parts is required. 1. The teeth at the top of the high base elements engage in the frame edge of the solar panels. 2.
  • Page 18 IN BOTH CASES: CONSULT YOUR LIGHTNING PROTECTION SPECIALIST IN ADVANCE TO ANALYSE YOUR PROJECT AND TO PREVENT ANY UN- WANTED SAFETY ISSUES. ESDEC IS IN NO CASE RESPONSIBLE FOR THE APPLICATION AND/OR COMBINATION WITH THE LIGHTNING PROTECTION SYSTEM AT THE ROOF. USE THE EXPERTISE OF YOUR SPECIALIST AND MAKE SURE A SAFE INSTALLATION CAN BE GUARENTEED ACCORDING - NEN-EN-IEC 62305 - NEN1010 (NPR5310 –...
  • Page 19 ANNEX E – DISASSEMBLING THE PANELS 1 DISASSEMBLE THE PANELS Click! 1. Place the unlocking tool on the 2. Carefully turn the unlocking 3. Slide the panel all the way locking lever. tool downwards so that the back in the direction of the panel latch can be slid back.
  • Page 20 QUICK MAKE THE CLICK WITH ESDEC Esdec RELIABLE Esdec has been developing, producing and sup- Londenstraat 16 plying professional roof-assembly systems for 7418 EE Deventer solar panels since 2004. ClickFit and FlatFix are INNOVATIVE Netherlands inspired by the installer who regularly installs solar panels.

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