Introduction; General Installation Requirements - ESDEC FLATFIX FUSION Manual

1. Introduction

This manual describes the installation of the FlatFix Fusion mounting system for flat roofs (for solar panels in portrait setup).
Read the manual carefully so that you are completely familiarised with the contents of the manual. Follow the instructions in the manual
carefully. Always perform the actions in the correct order.
Where reference is made to the project plan, reference is also made to the Esdec Calculator from which the project plan can be
generated.
2. General installation conditions
General
Failure to comply with the instructions in this document and/or in the project plan may invalidate all warranty and product liability claims.
The specifications, comments and recommendations contained in this document are binding and it should be ensured that these are
complete and up-to-date. Esdec BV reserves the right to change this document without notice.
Stability and condition of the roof
The roof must be in a good condition and strong enough to support the weight of the solar panels, including additional materials, ballast,
wind and snow loads. Check the stability of the roof and adjust the roof/structure if necessary. If in doubt, consult a structural engineer.
Ensure that the load threshold of the roof is not exceeded, either locally or in total.
Insulation/roofing
The continuous compressive load capacity (point load) of the insulation and the roof covering must be checked and approved before
installation. The suitability of the roof supports in combination with the roof covering must be verified and found to be in order; if required
or desired, place additional roof supports where necessary. If in doubt, consult a professional roofer.
Safety warnings
•
The installation of the FlatFix Fusion mounting system must be carried out as standard by qualified technical personnel (at least 2
skilled persons).
•
Take into account the (local) fire regulations for photovoltaic installations. To reduce the risk of fire spread, the fire compartments of
the object must be respected.
•
The addition or omission of components may adversely affect function and is strongly discouraged!
•
Before installing the solar panels, the roof must be clean, dry, flat and free of algae, etc.
•
Avoid installation in strong winds and on a wet and slippery roof surface.
•
The FlatFix Fusion mounting system may only be installed at temperatures between -15ºC and 40º, due to mounting connections of
the plastic parts.
•
Always work on the roof with fall protection and, if necessary, with safety nets and edge protection.
•
Wear shoes with a reinforced toe and firm, non-slip soles.
•
Always wear suitable protective clothing when performing work.
•
When moving the material (solar panels, etc.), always use a hoist/lifting aid.
•
Always place ladders on a strong, stable surface.
•
Always place the ladder at an angle of about 75º and make sure that it projects about 1 metre above the roof edge.
•
If possible, secure the ladder at the top with a rope or strap.
•
Preferably work according to the manual "Safe Working on Roofs".
Range of application of FlatFix Fusion
•
Installation temperature range: -15°C - +40°C.
•
Wind zone (1 to 3 with the exception of the coastal zone).
•
Roof height (1-20m). If your roof is higher, you should contact your supplier.
•
Type of roofing: Concrete, Bitumen, EPDM/PVC/TPO.
•
Roof pitch: maximum 3º. The base plates must be glued between 3º and 7º (with PVC between 2° and 7º).
•
With a roof pitch of more than 7º, you should contact your supplier.
•
Maximum field size: 20x20 m.
•
Setup: Portrait array. Inclination angle of solar panels: ~ 7,5º.
•
Length and width range of solar panels: length 1690 - 1780 mm, width 1000 - 1140 mm, thickness 30 - 40mm (see table on page 02)
Rev. 08.08.23 MANUAL FOR FLATFIX FUSION MOUNTING SYSTEM FOR FLAT ROOFS
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