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Summary of Contents for ESDEC CLICKFIT BASIC
- Page 1 MANUAL MOUNTING SYSTEM FOR CORRUGATED ROOF mounting system for corrugated roof for solar panels in portait setup (cross-system) Rev. 10.06.15 © ESDEC BV 2015...
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Page 2: Table Of Contents
TABLE OF CONTENT 1. Introduction 2. General installation conditions 3. Product description 4. Parts overview 4.1 Exploded-view 4.2 Bill of materials 5. Mounting preparation 5.1 Monitoring tools and accessories 5.2 Determining position of solar panels and measuring 5.3 Cleaning roof 6. -
Page 3: Introduction
Non-compliance with the requirements mentioned in this document may result in invalidation of all warranty and product liability claims. The data, comments and opinions in this document are binding and must be checked for completeness and timeliness. Esdec BV reserves the right to modify this document without notice. Stability and condition of the roof The roof should be in good condition and strong enough to bear the weight of the solar panels incl. - Page 4 Remove the product according to local laws and regulations. Warranty Warranty according to warranty conditions and terms of Esdec BV. These can be found on the website www.esdec.nl Liability The manufacturer accepts no liability for damage or injury caused by not (strictly) observing the safety regulations and instructions in this manual or by carelessness during installation of the product described in this document and any related accessories.
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Page 5: Product Description
3. Product Description The ClickFit mounting system consists of mounting brackets, mounting rails (double-layer cross-cross arranged) and the necessary installation materials to mount the solar panels in portrait setup on the roof. The ClickFit mounting system for corrugated iron can be used for all types of corrugated roofing, including the common fiber cement steel and corrugated iron. -
Page 6: Bill Of Materials
4.2 Bill of materials 10. Cross connector Article nr: 100-2080 11. Mounting screw 6,5 x 32 1. Solar panel Article nr: 100-6532 2. RVS Hex bolt M6 x 20 Article nr: 100-0620 12. End clamp 3. Nylon suspension socket Article nr: 100-9001 End clamp CFA Article nr: 100-3003 4. -
Page 7: Mounting Preparation
5. Mounting preparation 5.1 Monitoring tools and accessories Here is a list of necessary tools / utilities: Measuring tape Brush Ratchet with hex cap Cordless Screwdriver S7 / S10 / S13 S7 / S10 Wrench (2x) Marker / chalk Scaffold or stable safe ladder Rev. -
Page 8: Determining Position Of Solar Panels And Measuring
5.2 Determining position of solar panels and measuring In the determination of the position of the solar panels on the sloping roof, it is very important to pay attention to the sunlight coming in throughout the day and throughout the year. Place the solar panels on a roof surface which has no shadow. Shadow of a chimney, dormer, trees and nearby buildings have an adverse effect on the amount of energy generated by the solar panels. -
Page 9: Installation
6. Installation 6.1 Preinstalling suspension sockets onto solar panels Install per solar panel 2 suspension sockets at the rear of the solar panel (= same side as the connection box). First insert the RVS hex bolts M6x20 in the available holes in the frame and affix thereon the suspension sockets. Then install the M6 nuts. -
Page 10: Attaching Hanger Bolts
6.3 Attaching hanger bolts On the basis of the position of the solar panels on the roof, you determine the position of the hanger bolts. Divide the hanger bolts equally in the line where the vertical mounting rails comes. The hanger bolts may be placed up to 1.5 m apart. -
Page 11: Attaching Vertical Mounting Rail
6.4 Attaching vertical mounting rails 1. Disassemble the hex bolts M8x20 of the hanger bolts and slide them with the head into the mounting rails. 2. Make sure that the end of the mounting rails protrudes min. 5 cm compared to the last hanger bolt and place the mounting rail with hexagon bolts M8x20 onto the hanger bolts. -
Page 12: Attaching Horizontal Mounting Rail
6.5 Attaching horizontal mounting rails 1. Decide the positions on the vertical mounting rails where the horizontal mounting rails (incl. cross connectors) should come. The horizontal mounting rails are attached at 1/4 H of the top-panel and panel-mounted bottom edge, or a mutual distance of 2/4 H. -
Page 13: Hanging Solar Panels To Mounting Rail
6.6 Hanging solar panels to mounting rail Temporarily hang the first solar panel using the preinstalled suspension sockets to the upper mounting rail. This will keep your hands free for the rest of the installation. Rev. 10.06.15 MANUAL MOUNTING SYSTEM FOR CORRUGATED ROOF... -
Page 14: Mounting 1St Solar Panel On Mounting Rail
6.7 Mounting 1st solar panel on mounting rail Slide the first solar panel to the side of the mounting rail. Then slide the end clamp onto the mounting rail. Choose the correct recess so that the end clamp connects to the solar panel. -
Page 15: Mounting Other Solar Panels On Mounting Rail
6.8 Mounting other solar panels on mounting rails Hang the second solar panel on the horizontal mounting rail and slide it towards the first, until a gap remains of about 7mm. Then screw the mounting screw with a module clamping plate module into the mounting rail. The tightening torque of the screw connections is 4,5Nm. -
Page 16: Final Assembly / Multiple Rows Under Each Other
6.9 Final assembly / multiple rows under each other Slide the end clamp onto the mounting rail. Choose the correct recess so that the end clamp connects to the solar panel. 2. Then tighten the end clamp with the mounting screw (tightening torque 4,5Nm). 3. -
Page 17: Annex
7. ANNEX Frame height End clamp Screw length 29mm 55 mm 30mm 55 mm 31mm 55 mm 32 mm 55 mm 33 mm 60 mm 34 mm 60 mm 35 mm 60 mm 36 mm 63 mm 37 mm 63 mm 38 mm 63 mm 39 mm...
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