Check-Out; Caliper Overhaul; Disassembly - TUG MZ Operation Maintenance & Parts Manual

7.

Check-Out

(a)
(b)
(c)
(d)
C.

CALIPER OVERHAUL

The following overhaul procedures are for the front-wheel, disc-brake, calipers (Figure 5-6). Remove
caliper assembly as described in paragraph B.2. of this section.
1.

Disassembly

(a)
(b)
(c)
(d)
CD373
MOUNTING
BOLTS
ROTOR
Figure 5-5. Caliper Mounting Bolts
Check brake pedal for sponginess or hard pedal.
Drive vehicle slowly and make several slow speed stops.
Check all brake fluid line fittings and caliper areas for fluid leakage.
Correct any discrepancies before returning vehicle to service.
Move the caliper to a work bench for overhaul.
Drain fluid from caliper.
Remove pad and spring clip from end of piston.
Before beginning caliper disassembly, thoroughly clean exterior using denatured
alcohol.
MZ Tow Tractor
Chapter 3
Section 5
3-5-5
Orig