TUG MZ Manuals

TUG MZ Manuals

Manuals and User Guides for TUG MZ. We have 1 TUG MZ manual available for free PDF download: Operation Maintenance & Parts Manual

TUG MZ Operation Maintenance & Parts Manual

TUG MZ Operation Maintenance & Parts Manual (445 pages)

TOW TRACTOR

Brand: TUG | Category: Tractor | Size: 11 MB

Table of Contents

Chapter 1: General Information & Operating Instructions

39
- Table of Contents
  39
- Section 1: Description
  41
  - Introduction
    41
  - System Description
    42
- Components
  42
- Axle Drive System
  43
- Battery
  43
- Brakes
  43
- Chassis
  43
- Hydraulic Steering System
  43
- Lighting and Horn Systems
  43
- Section 2: Operation
  45
  - Introduction
    45
  - Controls and Indicators
    46
    
    Multifunction Display
    46
    
    Master ("Ignition") Switch
    47
    
    Headlight Switch
    47
  - Maneuvering Controls
    48
    
    Steering Wheel
    48
    
    Service Brakes
    48
    
    Accelerator / Foot Throttle
    48
    
    Turn Signal (Optional)
    48
    
    Drive Direction Selector
    49
    
    Inching Controls (Optional)
    49
    
    Parking Brake
    50
  - 12 VDC Electrical Supply Panel
    50
  - Preoperational Checks
    50
    
    Battery
    50
    
    Brakes
    51
    
    Tires
    51
    
    Power Steering
    51
  - Starting Procedure
    52
  - Operating Characteristics
    52
    
    Parking Brake
    52
    
    Power Steering Pump
    52
    
    Seat Safety Switch
    53
  - Shutdown Procedure
    53
  - Maintenance Towing
    53
- Section 3: Specifications
  55
  - General
    55
    
    Dimensions
    55
    
    Weight
    55
    
    Performance
    55
    
    Electrical Components
    55
    
    Brakes
    55
    
    Drive Axle
    55
    
    Steering
    55
    
    Gear Ratio
    55
  - Safety Features
    56
- Section 4: Shipping
  57
  - Introduction
    57
  - Preparation for Shipment
    57
  - Receiving
    57
- Section 5: Storage
  59
  - Introduction
    59
  - Short Term Storage
    59
  - Extended Storage
    59
- Section 6: Battery Charging
  61
  - Battery Charging Cycles
    61
    
    Guidelines for Your Charging Regimen
    63
    
    Equalize Charging Procedure
    63
  - Storage and Cold Weather Considerations
    64
Chapter 2: Maintenance

65
- Battery
  67
- Brakes
  67
- Section 1: Maintenance
  67
  - Introduction
    67
  - General Preparations for Use
    67
- Periodic Maintenance Schedule
  68
  - Daily Check
    68
  - Weekly or 50-Hour Check
    69
  - Two-Week or 100-Hour Check
    70
  - Two Months or 400-Hour Check
    70
  - Yearly or 3000-Hour Check
    71
- Power Steering
  68
- Tires
  68
- Lubrication Chart
  72
- Lubricants
  73
- Adjustments
  74
  - Park Brake Adjustment
    74
  - Service Brake Adjustment
    74
- Instructions for Jacking and Positioning Vehicle
  75
  - Safety Prerequisites
    75
  - Procedure
    75
- Section 2: Troubleshooting
  77
  - Drive Axle
    77
  - Horn
    77
  - Lights
    78
  - Steering
    79
  - Wiper Motor
    79
- Wiring Diagrams
  80
- Introduction
  93
  - Capacitor Discharge Procedure
    93
- Section 3: Removal / Installation
  93
- Removal / Installation
  94
  - Operator/Passenger Seat
    94
  - Drive Direction Selector
    94
  - Main Power ("Ignition") Switch
    95
  - Master Cylinder
    95
  - Steering Wheel
    96
  - Steer Valve
    96
  - Tires and Wheels
    97
  - Hydraulic Steering Pump
    98
  - Battery Removal/Replacement
    99
  - Service Brakes Removal/Installation
    100
Chapter 3: Overhaul

101
- Hydraulic Pump
  103
- Master Cylinder
  103
- Section 1: Overhaul Schedules
  103
  - Recommended Overhaul Periods
    103
- Steer Axle
  103
- Disc Brake Calipers
  104
- Powertrain
  104
- Section 2: Steer Axle Overhaul
  105
  - General
    105
  - Inspection and Overhaul
    105
  - Bearings and Seals
    105
  - Front Axle Spring Bushings Removal/Replacement
    106
  - Tie Rod Ends
    106
- Section 3: Hydraulic Pump Overhaul
  109
  - General
    109
  - Pump Removal
    109
  - Pump Installation
    115
- Section 4: Master Cylinder Disassembly and Assembly
  117
  - Master Cylinder Removal
    117
  - Master Cylinder Disassembly
    117
  - Inspection and Repair
    117
  - Master Cylinder Re-Assembly
    118
  - Bleeding the Master Cylinder
    118
  - Master Cylinder Installation
    119
- Brake Pad Replacement
  121
  - Unit Preparation
    121
  - Front Caliper Removal
    121
  - Brake Pad Removal
    122
  - Cleaning and Inspection
    122
  - Brake Pad Installation
    123
  - Caliper Installation
    124
  - Check-Out
    125
- Introduction
  121
- Section 5: Disc Brakes
  121
- Caliper Overhaul
  125
  - Disassembly
    125
  - Cleaning and Inspection
    128
  - Reassembly
    128
  - Installation
    129
  - Check-Out
    129
- Front Rotors
  129
  - Rotor Removal
    129
  - Cleaning
    129
  - Inspection
    130
  - Reassembly
    130
  - Installation
    130
  - Check out
    130
- Bleeding the Disc Brake System
  131
  - General
    131
  - Manual Bleeding
    131
  - Pressure Bleeding
    132
  - Check-Out
    132
Section 4

299
- Overview
  301
- Installation and Wiring
  303
  - Mounting the Controller
    303
  - Table 1 High Current Connections
    306
  - TABLE 2: Low Current Connections
    308
  - Controller Wiring: Basic Configuration
    312
    
    FIG . 3: Basic Wiring Diagram
    312
  - Switch Input Wiring
    313
  - Throttle Wiring
    313
- Programmable Parameters
  323
- TABLE 3: Programmable Parameter Menus
  324
- Fig. 10 Effect of Brake Taper Speed Parameter (Torque Control Mode)
  337
- FIG . 11: Drive Current Limiting Map
  340
- FIG . 12: Regen Current Limiting Map
  341
- 4A. MONITOR MENU
  364
- 4B. CONTROLLER INFORMATION MENU
  374
- Initial Setup
  375
- Tuning Guide
  380
- Vehicle Control Language
  384
- Diagnostics and Troubleshooting
  410
- Table 4 TYPES of LED DISPLAY
  411
- Table 5 TROUBLESHOOTING CHART
  412
- Maintenance
  420
- APPENDIX A Theory of Operation
  421
  - FIG . A-2: Power Section Topology
    423
Section 5

432
- Introduction
  433
  - 1.1 Features
    433
  - 1.2 Model Variants
    434
  - 1.3 Specifications
    434
- Overview
  435
  - Display Screen
    435
  - 2.2 Menu Navigation Key
    436
  - 2.3 Data Inc/Dec Key
    436
- Operation
  437
  - 3.1 Menu Structure
    437
  - 3.2 Main Menu
    439
  - Interface Protocols & Backward Compatibility
    440
  - 3.5 Real-Time Monitoring
    441
  - Reading Faults and the Diagnostic History File
    442
  - Cloning and Restoring Previous Programming
    443

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