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Landoll 2210 Operator's Manual

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MODEL 2210 DISC CHISEL DISC
OPERATOR'S MANUAL
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
(785) 562-5381
F-517-0609
06/09

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  • Page 1 MODEL 2210 DISC CHISEL DISC OPERATOR’S MANUAL 1900 NORTH STREET MARYSVILLE, KANSAS 66508 (785) 562-5381 F-517-0609 06/09...
  • Page 2 This exclusive remedy shall not be deemed to have failed of its essential purpose so long as Landoll Corporation is willing and able to repair or...
  • Page 3 MODEL 2210 DISC CHISEL DISC OPERATOR’S MANUAL PURCHASED FROM: DATE ADDRESS: PHONE NO.: SERIAL NO.:...
  • Page 4 NOTES:...

  • Page 5: Table Of Contents

    3-13 REAR JACK INSTALLATION (2210-13 & -15) ....3-28 OPERATION AND MAINTENANCE......4-1 TRACTOR PREPARATION .
  • Page 6 SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

  • Page 7: Introduction

    INTRODUCTION The Landoll Model 2210 Disc Chisel is a quality product designed to give years of trouble free perfor- mance. By following each section of this manual, your system will perform as designed for you and your op- eration. SECTION 1 gives basic instructions on the use of this manual.
  • Page 8 NOTES:...

  • Page 9: Standard Specifications

    STANDARD SPECIFICATIONS 2210 SERIES DISC CHISEL DISC W/ AUTO RESET SHANKS 2210-09 11'-3" 15'-4" 6'-2" 15" 16/18 (4) 12.5L x 15, 12 13,480 ply - 6 bolt 2210-11 13'-9" 17'-1" 6'-2" 15" 18/20 (4) 12.5L x 15, 12 14.410 ply - 6 bolt 2210-13 16'-4"...
  • Page 10 LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
  • Page 11 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 07/2008) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL...
  • Page 12 26-3/4” 19-5/8” 27” 21” 6” 6” 2210-09 light placement Figure 2-1 Light Bracket Placement (2210-09)
  • Page 13 26-3/4” 19-5/8” 27” 21” 6” 6” 2210-11 light placement Figure 2-2 Light Bracket Placement (2210-11)
  • Page 14 1-1/2 2210-13 light placement Figure 2-3 Light Bracket Placement (2210-13)
  • Page 15 1-1/2 2210-15 light placement Figure 2-4 Light Bracket Placement (2210-15)

  • Page 17: Assembly Instructions

    ASSEMBLY INSTRUCTIONS WARNING It is very important that your new 2210 Disc Chisel be properly assembled, adjusted and lubri- cated before use. Illustrations to assist with the as- DO NOT ATTEMPT TO LIFT HEAVY sembly process are provided in Section 2, “Stan- PARTS (SUCH AS THE FRAME, DISC dard Specifications”.
  • Page 18 3/4-10 HEX U-BOLT LOCK NUT SHANK TUBE 3/4-10 X 2-1/4 ALIGNMENT HEX HEAD CAP 4” UHMW BEARING POINT SCREW LIFT BEARING CAP RIGHT FRAME HALF LEFT FRAME HALF TOP CASTING BOTTOM CASTING 1-8 HEX LOCK 3/4-10 X 2-1/2 3/4-10 HEX HEX HEAD LOCK NUT CAP SCREW...

  • Page 19: Disc Chisel Frame Assembly

    3-1 DISC CHISEL FRAME ASSEMBLY IMPORTANT Note: It may be necessary to loosen the screws holding the lift on the left frame half READ ALL SAFETY PRECAUTIONS AT THE when attaching casting to the shank tube. FRONT OF THE SECTION BEFORE ATTEMPT- 3-1.3 Align both the shank tube and rockshaft ING ANY OF THE FOLLOWING PROCE-...
  • Page 20 SLOTTED PIN LH WING 3/16 HAIR PIN FOLD ANCHOR MOUNT PLATE WING LATCH PIN AND SNAP RING WING LOCK PIN FLANGE BEARING HINGE EAR PLATES FRAME ASSEMBLY 2210-15 frame and wing op Figure 3-2 Wing Extension Installation (2210-13 & -15)

  • Page 21: 2210-13/15 Disc Chisel Wing Extension Assembly

    3-2 2210-13/15 DISC CHISEL WING EXTENSION ASSEMBLY IMPORTANT 3-2.3 Assemble LH and RH wings to the hinge ear plates on the rear of the frame us- READ ALL SAFETY PRECAUTIONS AT THE ing hitch pins, 1/2 x 2-1/4 spring slotted pins,...
  • Page 22 1-8 HEX LOCK NUT 1-8 X 4 HEX HEAD CAP SCREW RADIUS ROD ASSEMBLY 90 ADAPTER 3-1/2 X 16 HYDRAULIC CYLINDER TIRE AND WHEEL ASSEMBLY LUG NUT WHEEL LIFT ASSEMBLY FRAME ASSEMBLY m2210 wheel lift assy op Figure 3-3 Wheel Lift Installation...

  • Page 23: Wheel Lift Installation

    3-3 WHEEL LIFT INSTALLATION 3-3.1 Attach base end of the 3-1/2 x 16 hy- 3-3.4 At this point, the 3-1/2 x 16 lift cylinders draulic cylinder to the cylinder anchor plates need to be fully retracted on both sides be- of the frame assembly using roll pin and fore the radius rod is installed.
  • Page 24 LEVELER TUBE 1-1/2N FLAT WASHER HITCH PIN 1-1/4N FLAT WASHER 1/2 X 2-1/4 SLOTTED 1-8 HEX LOCK NUT SPRING PIN 1-1/4 - 7 HEX NUT 1-1/4 - 7 X 1-1/4 SLOTTED HEAD CAP SCREW LOCK WASHER HITCH RADIUS ROD LEVELER 1-1/4 - 7 HEX NUT ASSEMBLY TOWER...

  • Page 25: Hitch Installation

    3-4 HITCH INSTALLATION IMPORTANT 3-4.1 Attach the hitch weldment to the front of the frame using hitch pins, 1-8 hex lock nuts, THE LEVELER TOWER MUST BE INSTALLED and 1/2 x 2-1/4 slotted spring pins (See Fig- SO THAT THE NARROW END OF THE ure 3-4).

  • Page 26: Depth Stop Tube Assembly

    5/8-11 HEX LOCK NUT DEPTH STOP TUBE ASSEMBLY DEPTH STOP MOUNT PLATE 3/8-16 X 1-1/4 HEX HEAD 5/8-11 HEX NUT CAP SCREW 5/8-11 X 3 HEX 5/16-18 X 4 HEX HEAD CAP HEAD CAP SCREW SCREW SHANK LIFT DEPTH STOP PLATE DEPTH STOP...
  • Page 27 3-5 DEPTH STOP TUBE ASSEMBLY 3-5.1 Attach the depth stop mount plate to the 3-5.4 Using 5/16-18 x 4 hex head cap screws lift using 3/8-16 x 1-1/4 hex head cap screws secure the front end of the depth stop tube and hex lock nuts.
  • Page 28 1-8 HEX LOCK NUT 1-8 X 8-1/2 HEX HEAD CAP SCREW LEFT FRONT RADIUS BEARING CAP FRONT DISC 3/4-10 HEX LOCK NUT GANG ASSEMBLIES 1-8 X 5-1/2 HEX HEAD CAP SCREW 2210 disc gang inst op Figure 3-6 Disc Gang Installation 3-12...

  • Page 29: Disc Gang Installation

    3-6 DISC GANG INSTALLATION 3-6.1 Assemble the disc gang lift to the frame. DANGER Install the 4" UHMW bearings and bearing caps using 3/4-10 x 2 hex head cap screws and hex lock nuts (See Figure 3-6). DISC BLADES ARE EXTREMELY 3-6.2 Install 4 x 8 hydraulic cylinder with rod SHARP.
  • Page 30 The 4" roll pin will just go through the pin to HEAD CAP act as a handle. The 2" roll pin will be cen- SCREW tered in the pin. NOTE: PIVOT BLOCK ORIENTATION 2210 frt gang Figure 3-7 Front Disc Gang Installation 3-14...
  • Page 31 NOTE: BUSHING PIVOT BLOCK ORIENTATION 3/8 X 2-1/2 ROLL PIN 1-7/16 X 6-3/8 2210 rear gang Figure 3-8 Rear Disc Gang Installation (2210-09 and -11) 3/8 x 4 ROLL PIN 1” DISC ANGLE PIN 3/8 X 2 ROLL PIN 1/4 HAIR PIN...
  • Page 32 3/4-10 X 4 HEX HEAD CAP SCREW 2 X 1 X 18 SPIKE 1/2-13 X 3 HEX HEAD CAP SCREW 1/2 HEAVY HEX NUT 1/2 HEAVY DUTY FLAT WASHER 2210 shank and shovel inst Figure 3-10 Auto Reset Shank and Shovel Installation 3-16...

  • Page 33: Auto Reset Shank And Shovel Installation

    NOTE: DISC GANG CYLINDER IS FULLY RETRACTED. 16” 16” disc gang height Figure 3-11 Disc Gang Height Adjustment 3-6.11 Connect the front gangs to the radius 3-6.13 The rear radius rods are adjustable and rods with a 1-8 x 5-1/2 hex head cap screw. once installed with a 1-8 x 5-1/2 hex head Before tightening the front gangs, adjust the cap screw should be set to 14"...
  • Page 34 CENTER SHANK MOUNT U-BOLT 5/8-11 HEX LOCK NUT DEPTH INDICATOR GAUGE 1/2-13 X 5-1/2 HEX HEAD CAP SCREW 1/2-13 HEX LOCK NUT DEPTH GAUGE MOUNT WING STABILIZER BRACKET 2210 gang depth gauge assy op Figure 3-12 Disc Gang Depth Gauge Assembly 3-18...

  • Page 35: Disc Gang Depth Gauge Assembly

    3-8 DISC GANG DEPTH GAUGE ASSEMBLY 3-8.4 Connect depth gauge guide to the 3-8.1 Connect depth gauge mount to disc frame assembly using 5/8-11 x 6-11/16 x gang bar using 5/8-11 x 6-11/16 x 7-1/2 5-1/2 u-bolt and hex lock nuts. u-bolt and hex lock nuts (See Figure 3-12).
  • Page 36 3/8 X 175 HOSE ASSEMBLY 3/8 X 123 3/8 X 105 HOSE HOSE ASSEMBLY ASSEMBLY 9-11 lift hyd op Figure 3-13 Wheel Lift Hydraulic Installation (2210-09 & -11) 3/8 X 362 HOSE ASSEMBLY 3/4-16 MALE COUPLER 4 X 8 HYDRAULIC CYLINDER...
  • Page 37 3/8 X 159 HOSE 3/4-16 MALE ASSEMBLY COUPLER 3/8 X 140 HOSE 3-1/2 X 16 ASSEMBLY HYDRAULIC CYLINDER ADAPTER 90 FRONT MACHINE PLUG PORTS A & F 13-15 lift hyd op Figure 3-15 Wheel Lift Hydraulic Installation (2210-13 & -15) 3-21...
  • Page 38 3/8 X 385 HOSE ASSEMBLY 3/8 X 24 HOSE 3/8-16 MALE COUPLER ASSEMBLY ADAPTER 4 X 30 HYDRAULIC CYLINDER FRONT MACHINE PLUG PORTS D & G 13-15 wing fold hyd op Figure 3-16 Wing Fold Hydraulic Installation (2210-13 & -15) 3-22...

  • Page 39: Hydraulic Installation

    3-9 HYDRAULIC INSTALLATION 3-9.2 Install 90 adapter in port E in the rear Note: Refer to Figures 3-13 through 3-16 for of the manifold. 3-9.3 Install wheel lift and disc gang lift sys- wheel lift, disc gang lift, and wing fold hy- tem hoses per Figures 3-13 and 3-14.
  • Page 40 FRONT OF 1/2-13 X 7-1/2 HEX MACHINE HEAD CAP SCREW AMBER SINGLE MAIN WARNING LIGHT LAMP HARNESS 1/4-20 X 1-1/4 REAR WARNING LIGHT HEX HEAD CAP HARNESS SCREW 1/2-13 X 8-1/2 HEX HEAD CAP SCREW 1/4-20 X 1-1/4 HEX HEAD CAP SCREW 24”...

  • Page 41: Light Installation

    3-10 LIGHT INSTALLATION Note: See Figures 2-1 - 2-2 for light bracket 3-10.3 Attach red brake lamps to inner tail light mounting bracket supports and amber lamps placement. If no dimension is given for a to outer light brackets using 1/4-20 x 1-1/4 bracket, it should be located against frame hex head cap screws and hex lock nuts.

  • Page 42: Final Assembly

    3-11 FINAL ASSEMBLY 3-11.1 Attach a tractor to the implement and 3-11.7 Rotate each disc gang to verify that charge the lift system hydraulics as de- each gang rotates freely. Adjust any scrap- scribed is Section 4-4. ers that may have shifted during shipment or assembly.

  • Page 43: Rear Jack Installation (2210-09 & -11) (Option)

    3-12 REAR JACK INSTALLATION (2210-09 & -11) (OPTION) A rear jack assembly is available option on the 5/8-11 HEX LOCK NUT rear of the 2210-09 & -11 Disc Chisel models. This is extremely helpful if an attachment has been REAR JACK MOUNT PLATE added to the rear of the machine for stability.

  • Page 44: Rear Jack Installation (2210-13 & -15)

    3-13 REAR JACK INSTALLATION (2210-13 & -15) A rear jack assembly is used on the rear of the 2210-13 & -15 Disc Chisel models. This is ex- 3/16 HAIR PIN tremely helpful if an attachment has been added to the rear of the machine for stability.
  • Page 45 NOTES: 3-29...

  • Page 47: Operation And Maintenance

    DANGER DANGER NEVER ALLOW ANYONE TO RIDE ON ALWAYS LOCK THE TRACTOR DRAW- THE 2210 DISC CHISEL AT ANY TIME. BAR IN THE CENTER POSITION WHEN ALLOWING A PERSON TO RIDE ON TRANSPORTING THE UNIT. FAILURE THE MACHINE CAN INFLICT SERIOUS...

  • Page 48: Tractor Preparation

    4-1 TRACTOR PREPARATION Before attaching the Disc Chisel, prepare the The Landoll 2210 Disc Chisel is designed to be tractor as follows: pulled by tractor equipped with a double lip or 4-1.1 Inflate the rear tractor tires equally and clevis type hitch. If your tractor is not equipped as...

  • Page 49: Hydraulic Lift System

    4-4 HYDRAULIC LIFT SYSTEM The Disc Chisel is equipped with a hydraulic lift 4-4.1 The hydraulic lift system contains cylin- system to raise and lower the unit in the field. ders plumbed together. It is important that the cylinders be connected in the proper se- WARNING ries for the lift system to operate correctly.

  • Page 50: Hydraulic Fold System (2210-13 & -15 Models Only)

    4-5 HYDRAULIC FOLD SYSTEM (2210-13 & -15 MODELS ONLY) 4-5.1 The Disc Chisel Disc is equipped with a 4-5.3 To charge the system, carefully hitch hydraulic fold system to raise and lower the the Disc Chisel Disc to the tractor. Unpin the wing frames for narrow transport.
  • Page 51 4-5.7 When the unit is fully folded, remove the 2210-15_foldlock wing lock pins from the storage location and Figure 4-5 Position in Folded Position install in the mounts provided on each side of the machine.

  • Page 52: Hydraulic Disc Gang Lift System

    4-6 HYDRAULIC DISC GANG LIFT SYSTEM IMPORTANT The disc gang lift system must be purged of air before beginning field operation. RETRACTING THE CYLINDERS DURING PE- 4-6.1 Make sure the tractor's hydraulic reser- RIODS OF STORAGE WILL PREVENT RUST- voir is full of the manufacturer's recom- ING OF SHAFTS AND SUBSEQUENT DAM- mended oil.

  • Page 53: Field Operation

    To lower JAM NUTS the front of the Disc Chisel, shorten the ra- dius rod assembly. After adjusting, retighten ADJUSTMENT jam nuts at each end. Adjustments should be WRENCHES made in small increments. 2210 level Figure 4-8 Radius Rod Leveling Adjustment...

  • Page 54: Variable Ratio Adjustment

    HITCH PIN, 1/2 X 2-1/4 HOLES ON SLOTTED TONGUE SPRING PIN, AND 1-8 HEX 1-1/4-7 X 9-1/2 HEX LOCK NUT HEAD CAP SCREW, SLOTTED LOCK WASHER, AND HEX NUT 2210 var adj ratio op Figure 4-9 Variable Ratio Leveler Adjustment...

  • Page 55: Disc Blades

    4-11 DISC BLADES DANGER 4-11.1 The 2210 Disc Chisel is equipped with 24" disc blades. DISC BLADES ARE EXTREMELY 4-11.2 The 24” diameter blades are flat with a SHARP. EXERCISE EXTREME CARE thickness of 4 ga (.256”) and are standard WHEN WORKING ON OR NEAR DISC for the 2210 Disc Chisel.
  • Page 56 FRONT GANGS REAR GANGS 2210 disc gang mounting hardware op Figure 4-10 Disc Gang Angle Settings 4-10...

  • Page 57: Disc Gang Angle Settings

    4-12 DISC GANG ANGLE SETTINGS 4-12.1 Under normal operating conditions, the 4-12.3 For most conditions the rear gang depth gang angles may be set front at 18 , rear at should be the same or shallower than the or front at 14 , rear at 12 (See Figure front gang.

  • Page 58: Depth Stop Adjustment (Manual)

    4-13 DEPTH STOP ADJUSTMENT (MANUAL) The operating depth of the Disc Chisel is con- trolled by a single-point depth stop. The stop is lo- DEPTH STOP TUBE cated at the center front of the machine. 4-13.1 Adjust the depth stop by turning the DEPTH STOP handle in (clockwise) to increase operating GAUGE...

  • Page 59: Hydraulic Maintenance

    Always use a 1” di- 2210 hitch adj op ameter Grade 8 bolt for this connection. b. Attach the safety chain to the tractor Figure 4-12 Hitch and Safety Chain drawbar (See Figure 4-12).
  • Page 60 c. When unhitching from the tractor attach the 4-16.5 Know the transport heights and widths hook end of the chain to a free link close to of the unit before transporting. Attachments the hitch clevis for storage. This will keep the can increase the transport dimensions of the hook off the ground, reducing corrosion and implement.
  • Page 61 2210 lube Figure 4-14 Lubrication Schedule LUBRICATION TABLE ITEM DESCRIPTION NO. OF LUBE POINTS INTERVAL (Hours unless stated) Disc Gang Bearings 1 each Radius Rod Walking Tandem Hubs 1 each Wheel Hubs 1 each Table 4-3 Lubrication Table 4-15...

  • Page 62: Lubrication Maintenance

    Table 4-3 specifies lubrication triple-lip seals that will let grease pass and points and intervals on the 2210 Disc Chisel. not harm the seal. Regular lubrication will Proper maintenance of your machine will, un- maintain a full grease cavity and help purge der normal operating conditions, help to keep any contaminants.
  • Page 63 NOTES 4-17...

  • Page 65: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can hap- pen using your 2210 Disc Chisel. Follow all safety precautions stated in the previous sections when making any adjustments to your machine.
  • Page 66 DISC BLADES LOOSE AND/OR SHEARING Gang not tightened properly: retighten gang shafts ROLL PIN to 1200-1500 ft-lbs. If gangs have ran loose, gangs may require disassembly to remove soil to properly torque gang shafts. Replace any worn components, shafts/spools, etc. WINGS FLOATING/BOUNCING IN FIELD Wing latch not hooked: fully extended fold cylinder.
  • Page 67 NOTES:...

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