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Landoll 2211 Operator's Manual

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Model 2211
Disc Chisel Disc
Operator's Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-571-0511
05/2011

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  • Page 1 Model 2211 Disc Chisel Disc Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-571-0511 05/2011...

  • Page 3: Table Of Contents

    2211-13/15 Disc Chisel Wing Extension Assembly ........
  • Page 4 Disc Blades ..............4-9 Disc Gang Angle Settings .

  • Page 5: Introduction

    Chapter 1 Introduction The Landoll Model 2211 Disc Chisel Disc is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual.

  • Page 6: Understanding Safety Statements

    Make sure you read and understand the information contained in this manual and on the machine signs (decals) before you attempt to operate or maintain this vehicle. The safety statements contained in this manual relate to the operation of the Model 2211 Disc Chisel Disc. F-571-0511 Edition...

  • Page 7: Standard Specifications

    Chapter 2 Standard Specifications 2211 SERIES DISC CHISEL DISC NO. OF ESTIMATED MODEL WORKING TRANSPORT TRANSPORT NO. OF SHANK BLADES TIRES AND WEIGHT WIDTH WIDTH HEIGHT SHANKS SPACING WHEELS (LBS.) 2211-09 11’-3” 15’-4” 6’-2” 15” 16/18 8 Bolt 13,480 Wheels w/ 2211-11 13’-9”...
  • Page 8 STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
  • Page 9 STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION) THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
  • Page 10 STANDARD SPECIFICATIONS 26-3/4” 2211-09 light placement Figure 2-1: Light Bracket Placement Assembly (2211-09) F-571-0511 Edition...
  • Page 11 STANDARD SPECIFICATIONS 26-3/4” 2211-11 light placement Figure 2-2: Light Bracket Placement Assembly (2211-11)
  • Page 12 STANDARD SPECIFICATIONS 1-1/2 2210-13 light placement Figure 2-3: Light Bracket Placement Assembly (2211-13) F-571-0511 Edition...
  • Page 13 STANDARD SPECIFICATIONS 1-1/2 2210-15 light placement Figure 2-4: Light Bracket Placement Assembly (2211-15)
  • Page 14 STANDARD SPECIFICATIONS 2211-09 2211-11 Figure 2-5: Tubular Mount Chopper Reel Placement (2211-09 & 2211-11) F-571-0511 Edition...
  • Page 15 STANDARD SPECIFICATIONS 4-3/4 4-3/4 2-1/2 2-1/2 38-1/2 33-1/2 34-1/2 23-1/2 2211-13 4-3/4 4-3/4 2-1/2 2-1/2 38-1/2 34-1/2 23-1/2 2211-15 Figure 2-6: Tubular Mount Chopper Reel Placement (2211-13 & 2211-15)
  • Page 16 STANDARD SPECIFICATIONS Page Intentionally Blank 2-10 F-571-0511 Edition...

  • Page 17: Assembly Instructions

    Chapter 3 Assembly Instructions It is very important that your new 2211 Disc Chisel be  WARNING properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are Do not attempt to lift heavy parts (such as the provided in “Standard Specifications”...
  • Page 18 ASSEMBLY INSTRUCTIONS 3/4-10 HEX LOCK NUT SHANK TUBE 3/4-10 X 2-1/4 ALIGNMENT HEX HEAD CAP POINT SCREW 4” UHMW BEARING LIFT BEARING CAP U-BOLT RIGHT FRAME TOP CASTING HALF BOTTOM CASTING 1-8 HEX LOCK LIFT BEARING LEFT FRAME HALF 3/4-10 HEX LOCK NUT 3/4-10 X 2-1/2 HEX HEAD...

  • Page 19: Disc Chisel Frame Assembly

    ASSEMBLY INSTRUCTIONS Disc Chisel Frame Assembly NOTE It may be necessary to loosen the screws holding the lift IMPORTANT on the left frame half when attaching casting to the shank Read all safety precautions at the front of the section tube.
  • Page 20 ALLOY PIN FOLD ANCHOR MOUNT PLATE HITCH PIN FOLD ANCHOR PLATE WING LATCH LH WING PIN AND SNAP RING FLANGE BEARING HINGE EAR PLATES FRAME ASSEMBLY 2211-15 frame and wing op Figure 3-2: Wing Extension Installation (2211-13 & -15) F-571-0511 Edition...

  • Page 21: 2211-13/15 Disc Chisel Wing Extension Assembly

    ASSEMBLY INSTRUCTIONS 2211-13/15 Disc Chisel Wing 3. Assemble LH and RH wings to the hinge ear plates on the rear of the frame using hitch pins, 1/2 x 2-1/4 Extension Assembly grooved alloy pins, thrust washer, and 1-8 hex lock nut (See Figure 3-2.)
  • Page 22 ASSEMBLY INSTRUCTIONS 4-3/4” 4-3/4” 2211-15 fold lock placement Figure 3-3: Fold Lock Placement FOLD LOCK ASSEMBLY 3/4-10 HEX LOCK NUT 3/4-10 X 13 HEX HEAD CAP SCREW MOUNT PLATE 2211-15 fold lock Figure 3-4: Fold Lock Assembly F-571-0511 Edition...

  • Page 23: 2211-13 & -15 Fold Lock Assembly

    ASSEMBLY INSTRUCTIONS 2211-13 & -15 Fold Lock Assembly 1. Place fold lock assembly on the front side of the 7 x 4 rear frame tube and mount plate on the back side of the rear frame tube (See Figure 3-3.)
  • Page 24 ASSEMBLY INSTRUCTIONS 1-8 HEX LOCK NUT 1-8 X 4 HEX HEAD CAP SCREW RADIUS ROD ASSEMBLY TIRE AND WHEEL ASSEMBLY LUG NUT WHEEL LIFT ASSEMBLY FRAME ASSEMBLY m2211 wheel lift assy op Figure 3-5: Wheel Lift Installation F-571-0511 Edition...

  • Page 25: Wheel Lift Installation

    3. No further adjustment should be required. Any other adjustment can severely damage frame and lift components. 4. Assemble the tires to the hubs. 2211-9/11 models use 12.5L x 15 Farm Highway tires. 2211-13/15 models use 380/55R -16.5 tires. Tighten wheel bolts evenly to assure proper wheel alignment.
  • Page 26 3/4-16 X 5-1/2 HEX HEAD CAP SCREW HITCH WELDMENT SCREW HITCH RING CLEVIS HITCH HITCH BUSHING 3/4-16 1N FLAT WASHER HEX NUT 1-8 HEX LOCK NUT SAFETY CHAIN 2211 hitch and lev link assy op Figure 3-6: Hitch Installation 3-10 F-571-0511 Edition...

  • Page 27: Hitch Installation

    ASSEMBLY INSTRUCTIONS Hitch Installation IMPORTANT 1. Attach the hitch weldment to the front of the frame The leveler tower must be installed so that the using hitch pins, 1-8 hex lock nuts, and 1/2 x 2-1/4 narrow end of the tower is down and the reinforced grooved alloy pins (See Figure 3-6.) holes are to the rear of the machine.
  • Page 28 VALVE MOUNT PLATE HANDLE (WELDED TO FRAME) STRAIGHT ADAPTER (2211-09 & -11) 90 ADAPTER (2211-13 & -15) 90 ELBOW FRAME ASSEMBLY 5/16-18 HEX LIMIT VALVE LOCK NUT 2211 depth stop tube assy op Figure 3-7: Depth Stop Assembly Installation 3-12 F-571-0511 Edition...

  • Page 29: Depth Stop Tube Assembly

    Insert a 5/8-11 x 3 hex head cap screw IMPORTANT in the front hole (2211-09 & -11 models) or rear hole (2211-13 & -15 models) of the tube assembly from It may be necessary to leave these screws loose to the left side (See Figure 3-7.) Install a 5/8-11 hex nut...
  • Page 30 FRONT DISC 1-8 X 5-1/2 HEX HEAD CAP SCREW GANG ASSEMBLIES 2211-09 & -11 disc gang inst op Figure 3-8: Disc Gang and Depth Adjustment Installation - 2211-09 & -11) 4 X 8 HYDRAULIC CYLINDER AND PIN 90 ELBOW W/ RESTRICTOR...

  • Page 31: Disc Gang And Depth Adjustment Installation

    4 x 8 hydraulic cylinder. REAR GANGS 4-1/2” SPACER 1-8 X 12 HEX HEAD 1-3/4” SPACER CAP SCREW DOUBLER PLATE FRONT GANGS 2211-13-15 radius rod inst Figure 3-10: Top View of Radius Rod Installation - 2211-13 & -15 3-15...
  • Page 32 SCREW roll pin will be centered in the pin (See Figure 3-12.) NOTE: PIVOT BLOCK ORIENTATION 2211 frt gang Figure 3-11: Front Disc Gang Installation 3/8 x 4 ROLL 3/8 X 2 ROLL 1” DISC ANGLE PIN roll pin installation...
  • Page 33 3-10. 1/4 HAIR PIN 10. Hook each radius rod assembly up to the disc gang lift as shown with a 1-8 x 8-1/2 (2211-09 & -11 1-8 HEX models) or 1-8 x 12 (2211-13 &-15) hex head cap LOCK NUT screw and hex lock nut.
  • Page 34 2 X 1 X 18 CHROME CAP 1-1/4 SHANK 1-1/4 SHANK SPIKE SPIKE V-CAP POINT DORSAL FIN POINT USED W/ STANDARD SHANK ONLY USED W/ RIPOLL SHANK ONLY 2211 shank and shovel inst Figure 3-15: Auto Reset Shank and Shovel Installation 3-18 F-571-0511 Edition...

  • Page 35: Auto Reset Shank And Shovel Installation

    ASSEMBLY INSTRUCTIONS NOTE: DISC GANG CYLINDER IS FULLY RETRACTED. 16” 17” disc gang height Figure 3-16: Disc Gang Height Adjustment 11. Connect the front gangs to the radius rods with a 1-8 Auto Reset Shank and Shovel x 5-1/2 hex head cap screw. Before tightening the Installation front gangs, adjust the gang height as shown in Figure 3-16 to 17"...
  • Page 36 DEPTH INDICATOR 5/8-11 HEX GAUGE LOCK NUT WING STABILIZER U-BOLT 1/2-13 X 5-1/2 HEX HEAD CAP SCREW DEPTH GAUGE MOUNT 1/2-13 HEX LOCK NUT 2211 gang depth gauge assy op Figure 3-17: Disc Gang Depth Gauge Assembly 3-20 F-571-0511 Edition...

  • Page 37: Disc Gang Depth Gauge Assembly

    ASSEMBLY INSTRUCTIONS Disc Gang Depth Gauge 4. Connect depth gauge guide and depth gauge bar to the frame assembly using 1/2-13 x 5-1/2 hex head Assembly cap screws and flange head serrated nuts. 5. Attach depth gauge decal to the top of the depth 1.
  • Page 38 1/2 X 175 HOSE ASSEMBLY 3/8 X 136 3/8 X 116 HOSE HOSE ASSEMBLY ASSEMBLY 9-11 lift hyd op Figure 3-18: Wheel Lift Hydraulic Installation (2211-09 & -11) 3/8 X 362 HOSE ASSEMBLY 3/4-16 MALE COUPLER 4 X 8 HYDRAULIC CYLINDER...
  • Page 39 3/8 X 165 HOSE 3/4-16 MALE ASSEMBLY COUPLER 3/8 X 146 HOSE ASSEMBLY 3-1/2 X 16 HYDRAULIC CYLINDER ADAPTER 90 FRONT MACHINE PLUG PORTS B & F 13-15 lift hyd op Figure 3-20: Wheel Lift Hydraulic Installation (2211-13 & -15) 3-23...
  • Page 40 3/8-16 MALE COUPLER 3/8 X 24 HOSE ASSEMBLY 90 ELBOW W/ 1/16 RESTRICTOR 4 X 30 HYDRAULIC CYLINDER FRONT MACHINE PLUG PORTS C & D 13-15 wing fold hyd Figure 3-21: Wing Fold Hydraulic Installation (2211-13 & -15) 3-24 F-571-0511 Edition...

  • Page 41: Hydraulic Installation

    Refer to Figures 3-18 through 3-21 for wheel lift, disc gang lift, and wing fold hydraulic diagrams. See Figure 3-23 for routing of hydraulic hoses on 2211-09 and -11 models. 1. Install the manifold(s) to the manifold bracket on the frame using 1/2-13 x 3-1/2 hex head cap screws and hex lock nuts.
  • Page 42 ASSEMBLY INSTRUCTIONS FRONT OF 1/2-13 X 9-1/2 HEX MACHINE HEAD CAP SCREW AMBER SINGLE MAIN WARNING LIGHT LAMP HARNESS 1/4-20 X 1-1/4 REAR WARNING LIGHT HEX HEAD CAP HARNESS SCREW 1/2-13 X 8-1/2 HEX HEAD CAP SCREW 1/4-20 X 1-1/4 HEX HEAD CAP SCREW 24”...

  • Page 43: Light Installation

    ASSEMBLY INSTRUCTIONS Light Installation 3. Attach red brake lamps to inner tail light mounting bracket supports and amber lamps to outer light brackets using 1/4-20 x 1-1/4 hex head cap screws NOTE and hex lock nuts. See Figures 2-1 through 2-4 for light bracket 4.

  • Page 44: Final Assembly

    ASSEMBLY INSTRUCTIONS Final Assembly 7. Rotate each disc gang to verify that each gang rotates freely. Adjust any scrapers that may have 1. Attach a tractor to the implement and charge the lift shifted during shipment or assembly. system hydraulics as described is “Hydraulic Lift 8.

  • Page 45: Rear Jack Installation

    Rear Jack Installation 3/4-10 X 4 HEX HEAD CAP SCREW A rear jack assembly is used on the rear of the 2211-13 & -15 Disc Chisel models and is an option on the 2211-09 & 3/4W FLAT WASHER -11 models. This is extremely helpful if an attachment has been added to the rear of the machine for stability.

  • Page 46: Chopper Reel Installation (Option)

    MOUNT PLATE CHOPPER REEL ARM ASSEMBLY 3/4-10 X 5 HEX HEAD CAP SCREW 2211-11 choppers op Figure 3-27: Chopper Reel Installation (Option) Chopper Reel Installation (Option) 1. Slide chopper reel arm assemblies over rear frame bar using chopper reel placement drawings (See Figures 2-5, 2-6, and 3-27).
  • Page 47 ASSEMBLY INSTRUCTIONS Notes: 3-31...
  • Page 48 ASSEMBLY INSTRUCTIONS 3-32 F-571-0511 Edition...

  • Page 49: Operation And Maintenance

      DANGER DANGER Never allow anyone to ride on the 2211 Disc Always lock the tractor drawbar in the center Chisel at any time. Allowing a person to ride on position when transporting the unit. Failure to do the machine can inflict serious personal injury or so can result in serious injury or death and cause death to that person.

  • Page 50: Tractor Preparation

    OPERATION AND MAINTENANCE Tractor Preparation Attaching to the Tractor The Landoll 2211 Disc Chisel is designed to be pulled by 1. Align the tractor drawbar with the machine. Raise or tractor equipped with a double lip or clevis type hitch. If...

  • Page 51: Hydraulic Lift System

    OPERATION AND MAINTENANCE Hydraulic Lift System 1. The hydraulic lift system contains cylinders plumbed together. It is important that the cylinders be The Disc Chisel is equipped with a hydraulic lift system to connected in the proper series for the lift system to raise and lower the unit in the field.

  • Page 52: Hydraulic Fold System (2211-13 & -15 Models Only)

    OPERATION AND MAINTENANCE Hydraulic Fold System (2211-13 3. To charge the system, carefully hitch the Disc Chisel Disc to the tractor. Unpin the end(s) of the fold & -15 Models Only) cylinders, and position them so they can extend and retract without contacting any frames or other parts.
  • Page 53 8. Before unfolding the unit, rotate pins and pull 2211-15-fold-lock rearward to disengage the wing lock pin, and then Figure 4-5: Position in Folded Position rotate the opposite direction to lock the pins in place for storage.

  • Page 54: Hydraulic Disc Gang Lift System

    OPERATION AND MAINTENANCE Hydraulic Disc Gang Lift System General Operation The disc gang lift system must be purged of air before 1. The horsepower requirements are typically 20-25 beginning field operation. horsepower per shank. This will vary widely due to speed, depth, moisture, residue and types of soils.

  • Page 55: Field Operation

    Adjustments should be made in small increments. HITCH RADIUS ROD ASSEMBLY ADJUSTMENT 1/8 HAIRPIN WRENCHES stored trans lock Figure 4-7: Stored Transport Locks 1-1/2 - 6 HEX JAM NUTS 2211 level Figure 4-8: Radius Rod Leveling Adjustment...

  • Page 56: Variable Ratio Adjustment

    OPERATION AND MAINTENANCE Variable Ratio Adjustment 1. To change the variable ratio adjustment, lower the implement to the ground and relieve the load on the The leveler is equipped with a variable ratio adjustment. lift system. This is located at the rear of the hitch and at the center of 2.

  • Page 57: Disc Blades

    OPERATION AND MAINTENANCE Disc Blades  DANGER 1. The 2211 Disc Chisel is equipped with 24" disc Disc blades are extremely sharp. Exercise blades. extreme care when working on or near disc 2. The 24” diameter blades are a full concavity blade blades.
  • Page 58 OPERATION AND MAINTENANCE FRONT GANGS REAR GANGS 2211 disc gang mounting hardware op Figure 4-10: Disc Gang Angle Settings 4-10 F-571-0511 Edition...

  • Page 59: Disc Gang Angle Settings

    OPERATION AND MAINTENANCE Disc Gang Angle Settings 3. For most conditions the rear gang depth should be the same or shallower than the front gang. To adjust 1. Under normal operating conditions, the gang angles rear gang depth, extend radius rod to increase depth may be set front at 18 , rear at 16 or front at 14...
  • Page 60 OUTER BEARING CUP OUTER BEARING CONE SPINDLE WASHER 1-14 HEX SLOT NUT 3/16 X 1-1/2 COTTER PIN HUB CAP 2211-09 & -11 MODELS 3” SPINDLE 3” GREASE SEAL INNER BEARING CONE INNER BEARING CUP OUTER BEARING CUP 8 BOLT HUB OUTER BEARING CONE 1”...

  • Page 61: Depth Stop Adjustment (Manual)

    DEPTH STOP 6. Slide the seal(s) onto the spindle. Do not install the GAUGE seal into the hub. The 2211-09 & -11 models use (1) triple lip seal. The 2211-13 & -15 models use (2) single seals. 7. Slide the inner bearing cone and hub onto the spindle.

  • Page 62: Transport

    Lift System” on page 4-3 and “Hydraulic Fold a. The safety chain should have a tensile strength System (2211-13 & -15 Models Only)” on page 4-4 equal to or greater than the gross weight of the on how to purge the hydraulic systems.
  • Page 63 OPERATION AND MAINTENANCE 4. Check that tires are of proper size, load rating, and 8. Transport during daylight hours whenever possible. inflated to manufacture specifications before Always use flashing warning lights, except where transporting. Check wheel lug bolts to insure such use is prohibited by law.
  • Page 64 OPERATION AND MAINTENANCE 2211 lube Figure 4-15: Lubrication Schedule LUBRICATION TABLE INTERVAL ITEM DESCRIPTION NO. OF LUBE POINTS (Hours unless stated) Disc Gang Bearings 1 each Radius Rod Walking Tandem Hubs 1 each Wheel Hubs 1 each Gang Depth Adjustment Rods...

  • Page 65: Lubrication Maintenance

    1. Table 4-1 specifies the lubrication points and 1. The service life of the Disc Chisel will be extended by intervals on the 2211 Disc Chisel. Proper proper off-season storage practices. Prior to storing maintenance of your machine will, under normal...
  • Page 66 OPERATION AND MAINTENANCE Notes 4-18 F-571-0511 Edition...
  • Page 67 OPERATION AND MAINTENANCE Page Intentionally Blank 4-19...
  • Page 68 OPERATION AND MAINTENANCE 4-20 F-571-0511 Edition...

  • Page 69: Troubleshooting Guide

    Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 2211 Disc Chisel Disc. Follow all safety precautions stated in the previous sections when making any adjustments to your machine.
  • Page 70 TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION DISC GANG PLUGGING Operating depth too deep Raise unit. Conditions too wet Wait until conditions more favorable. DISC GANG WILL NOT TURN OR Depth set too deep for loose or wet Raise implement or wait until conditions PUSHES SOIL conditions are more favorable.
  • Page 71 TROUBLESHOOTING GUIDE Notes:...
  • Page 72 TROUBLESHOOTING GUIDE F-571-0511 Edition...
  • Page 74 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 2211 Disc Chisel Disc Operator’s Manual Re-Order Part Number F-571-0511 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM...

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