HellermannTyton GmbH (hereinafter referred to as HellermannTyton). Any breach or infringement of these stipulations will result in liability for damages. Operating Instructions • AT2000 CPK • 07-2019 • v03 • 106-29004...
Safety warnings 1 .8 Conventions adopted in these Operating Safety warnings Instructions 2 .1 General power tool safety warnings 1 .8 .1 Classification of the precautionary notices The safety warnings in this section contain general power Precautionary notices in these Operating Instructions tool safety warnings to be set out in the Operating draw attention to hazards associated with use of the Instructions as required by EN 62841.
Safety warnings 2 .1 .3 Safety of persons c) Disconnect the plug from the socket outlet and/or remove the battery pack from the power tool before a) Stay alert, attend to the task in hand and use making adjustments, changing accessory tools or common sense when you work with a power tool.
2 .4 .4 Authorised specialist for repair and testing The following are specifically prohibited: Only service technicians from HellermannTyton or service • Use with faulty parts technicians certified by HellermannTyton are permitted • Use in explosive environments or in the presence of to carry out repairs and safety checks.
Have damage confirmed by the freight forwarder and notify 4 USB connecting cable A/B (separate delivery) HellermannTyton immediately in writing. 5 Connecting cable for connecting power pack and AT2000 CPK 6 power pack CPK (separate delivery)
Design and function 3 .2 Functional description 3 .2 .2 Power pack CPK 3 .2 .1 AT2000 CPK Power pack CPK Data Signal Power 1 Main switch 2 LED indicator Power: Green: Power pack ON 3 LED indicator Signal: Green: AT2000 CPK connected and ready, Red: Fault Yellow: Binding cycle active Blue: Navigation in main menu, binding not possible...
Transport, disposal and storage Transport, disposal and storage 4 .1 Transporting the device f Always use the case that comes with the device to transport the AT2000 CPK. 4 .2 Disposal End-of-life (EOL) disposal of the device and individual S ig subassemblies and the disposal of consumables and auxiliaries are subject in part to statutory regulations.
Settings in the display menu 6 .4 Positioning and binding items for bundling 6 .4 .1 Emptying the waste box f Select the Force level and/or Quality parameters, The waste box has to be emptied after a maximum of à "Accessing the parameter set" on page 13 or 120 bindings at a bundle diameter of 3 mm.
Settings in the display menu f Use the Select button to select the desired setting in 7 .3 Setting the force level the display menu. The setting corresponds to the force applied by the f Press the Enter button AT2000 CPK when binding, and it can be set from Level 1 (lowest force) to Level 5 (highest force).
Settings in the display menu 7 .5 Setting the loop diameter Projecting cable-tie ends The actual projecting cable-tie end may deviate from the The actual diameter may deviate from the set value as set value as the gearing and the state of the tool and the gearing and the state of the tool and processing processing material have an impact on the binding.
Settings in the main menu Settings in the main menu 8 .2 Status menu After switching on the AT2000 CPK at the connected Status power pack, the start screen appears on the display. Counter reading 00000005 Tool software 1.70/ 8/ 3 AT 2000 CPK Power-pack SW 01:11...
Date and time can also be synchronised with the HTDM, à "Synchronising time and date" on page 19. Contact Settings www.HellermannTyton.com Date 2 0 . 0 3 . 1 9 Clock time 1 0 : 2 3 f Use the Select button to change the date and time.
HT Data Management HT Data Management 9 .2 .1 Binding menu Level Binding Binding Change Synchronise The HT Data Management software enables you to: information parameters language with PC time • Update the software for the power pack and Operator Read AT2000 CPK.
HT Data Management 9 .3 Binding menu Binding menu appears on the display when you launch the software. 9 .3 .1 Entering password 1 Version information and date of publication of the software 2 Entry box for password for access level The password consists of four characters and the default 3 Language setting setting is 0000.
HT Data Management 9 .3 .3 Synchronising time and date 9 .3 .8 Activating consecutive trigger f Click on Synchronise with PC time Consecutive trigger effects continuous binding without repeatedly actuating the start trigger. Bindings ; Clock time and date of the power pack are synchronised will be carried out as long as the start trigger remains with the PC connected to the device.
HT Data Management 9 .4 Service menu 9 .4 .1 Updating service information 1 Serial number and counter reading display 2 Information for HellermannTyton service f Click on Fetch data from tool. 3 Access code of the AT2000 CPK ; The information of the AT2000 CPK about the counter 4 Refresh the service information and parameters reading and service is updated.
HT Data Management 9 .5 Memory menu 9 .5 .1 Refresh memory of the tool 1 Refresh memory status 2 Limit the time period of the binding information Updates the number of data records, bindings and 3 Limit the time period of the messages messages stored in the tool's memory.
HT Data Management 9 .5 .3 Limit the time period of the messages 9 .5 .7 Export data Limits the time period for updating the messages There are two export formats: It is advisable to set a filter to restrict the choice if the volume •...
AT2000 CPK and the power pack. 4 Install other languages The current firmware can be found at the following web address: www.HellermannTyton.com/autotool-cpk NOTE When the firmware for the AT2000 CPK is updated to Version 1.77 or newer, the existing binding data is deleted from the ring memory.
9 .6 .2 Change password The setup specialist's password consists of four characters and the default setting is 0000. HellermannTyton recommends setting an alphanumeric password that includes at least one special character.
HT Data Management 9 .7 Measurement environment menu Measurement environment menu appears only if the user has logged on with the setup specialist's password. 9 .7 .1 Using measurement mode 1 Display binding information 2 Show binding parameter settings In measurement mode, the binding information for a 3 Adjust the measured force binding cycle with a measured force is documented in a log file.
HT Data Management f Click on the measurement mode functions to trigger the corresponding action on the AT2000 CPK. f Perform one binding. ; The binding information is displayed f Enter the calculated value into the field Measured force f Click on Accept. ;...
HT Data Management 9 .8 Parameter set menu The settings for a binding process (e.g. force level, quality, diameter and projecting cable-tie ends) are grouped in the Parameter sets menu and can thus be accessed and managed as a setting. Parameter set menu appears only if the user has logged on with the setup specialist's password.
HT Data Management 9 .8 .2 Save parameter sets 9 .8 .3 Load parameter sets f Click on The parameter sets are saved with the file ending Load from file. “cpkpreset”. f Select the file with the file ending “cpkpreset”. f Click on Save in file f In the window opened by the operating system, click on...
Troubleshooting f Activate the option Long hold time as well. USB active ; The hold time before cutting is increased. This gives the binding more time to release tension. If only the Tension-free cutting option is activated, the hold time is 100 ms, whereas the additional option Long hold time increases the hold time to 200 ms.
Troubleshooting 10 .2 Performing a reset f Push the actuator for bandoleer cutter to the left. f Press the catch A reset of the AT2000 CPK always has to be performed before repair work is undertaken. f Open the gate f Remove cable-tie residues where necessary.
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Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION f Push actuator for bandoleer cutter to the left. • The AT2000 CPK is not in Error, start position the start position. f Open the gate. 1. Operate bandoleer cutter ; Error, start position appears as the next 2.
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Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION f Push actuator for bandoleer cutter to the left. • The cable tie bandoleer is Error, drum pulled in at an angle. f Open the gate. 1. Operate bandoleer cutter • Roller lever drum is jammed f Open the two transparent service flaps at the gate, 2.
Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION • The back-up battery for the f Change the back-up battery, à "Changing back-up Time loss clock in the power pack has battery" on page 34. 1. Check battery in power pack discharged. f Press the Reset button. 2.
Always keep the power pack switched OFF while outlet. maintenance is in progress. 11 .2 Accessories and extras Accessories and extras can be ordered directly from your national HellermannTyton representative, à separate spare parts list. Name Article number Power pack CPK...
It is advisable to have the AT2000 CPK serviced by HellermannTyton once a year or after every approx. 1 million bindings. This will allow the AT2000 CPK to be checked and updated to the latest modification status. 11 .4 Maintenance schedule...
Maintenance 11 .5 .3 Checking front cap and position of cutter 11 .5 .5 Replacing tie advancer f Switch the power pack OFF. f Remove the screw f Swing roller block f Remove the screws f Loosen the screws CAUTION Cut hazard.
Technical data Technical data 12 .1 AT2000 CPK Value Max . power draw 50 W Input voltage 25.2 V Size L × W × H approx. 285 mm × 86 mm × 245 mm Weight approx. 1800 g Bundle thickness up to max.
Technical data 12 .2 Power pack CPK 12 .3 Noise and vibration information Value Line voltage 100 V – 230 V Emission sound pressure level 65 dB re20 μPa 3 dB Line frequency 50/60 Hz Uncertainty K Protection class Sound power level L 76dB re1pW Size L ×...
Declarations of conformity 13 .2 Power pack CPK EC declaration of conformity POWER PACK CPK 106-00100 and 106-00110 Manufacturer: HellermannTyton GmbH Address (street): Grosser Moorweg 45 Address (postcode/place): D-25436 Tornesch, Germany Telephone: +49 4122/701-1 Telefax: +49 4122/701-400 We declare that the product introduced to the market by us...
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HellermannTyton operates globally in 37 countries Europe Asia-Pacifi c HellermannTyton B.V. – HellermannTyton Ltd – UK Belgium/Netherlands William Prance Road HellermannTyton GmbH – Austria Vanadiumweg 11-C Plymouth International Medical HellermannTyton – Australia 3812 PX Amersfoort and Technology Park Rennbahnweg 65 Tel.: +61 2 9525 2133...