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HellermannTyton Autotool 2000 CPK Operating Instructions Manual

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A u t o t o o l 2 0 0 0 C P K
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Op era ti n g I n st r u cti ons

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Summary of Contents for HellermannTyton Autotool 2000 CPK

  • Page 1 A u t o t o o l 2 0 0 0 C P K TOC-Cover Op era ti n g I n st r u cti ons...
  • Page 2 Translation of the original operating instructions...

  • Page 3: Table Of Contents

    Operating Instructions Translation of the original operating instructions Table of contents Notes for the user . . . . . . . . . . . . . . . . . . . 5 3.2.2 Power pack CPK .
  • Page 4 8.3.6 Synchronising time and date ..17 11 Technical data . . . . . . . . . . . . . . . . . . . . . 32 Service menu .

  • Page 5: Notes For The User

    HellermannTyton GmbH (hereinafter referred to as HellermannTyton). Any breach or infringement of these stipulations will result in liability for damages. Operating Instructions • AT2000 CPK • 02-2017 • v02 • 106-29004...

  • Page 6: Conventions Adopted In These Operating Instructions

    Safety warnings 1 .8 Conventions adopted in these Operating Safety warnings Instructions 2 .1 General power tool safety warnings 1 .8 .1 Classification of the precautionary notices The safety warnings in this section contain general power Precautionary notices in these Operating Instructions tool safety warnings to be set out verbatim in the Operating draw attention to hazards associated with use of the Instructions as required by EN 60745.

  • Page 7: Personal Safety

    • Use of spare parts and accessories not tested and Do not allow persons unfamiliar with the power tool approved beforehand by HellermannTyton or these instructions to operate the power tool. • Operation of the device without closed service covers...

  • Page 8: Personnel Qualification

    Always have maintenance and servicing carried out by everything is in full working order. duly qualified specialist personnel. These individuals have f Use only accessories approved by HellermannTyton. the specialist training that affords sufficient knowledge Accessories can affect the way in which the device of the device for them to judge when it is in safe works.

  • Page 9: Design And Function

    Have damage confirmed by the freight forwarder and notify 4 CPK Operating Instructions on CD HellermannTyton immediately in writing. 5 USB connecting cable A/B (separate delivery) 6 Connecting cable for connecting power pack and AT2000 CPK...

  • Page 10: Functional Description

    Design and function 3 .2 Functional description 3 .2 .2 Power pack CPK 3 .2 .1 Tool AT2000 CPK Power pack CPK Data Signal Power 1 Main switch 2 LED indicator Power: Green: Power pack ON 3 LED indicator Signal: Green: AT2000 CPK Connected and ready, Red: Fault Yellow: Binding cycle active...

  • Page 11: Transport, Disposal And Storage

    Store electrical components (tool and power pack) in impact-absorbing packaging and separately from the accessories. f Consult and comply with the appropriate data sheets for Autotool 2000 CPK storage of the accessories. Installation ; The device is ready for use.

  • Page 12: Positioning And Binding Items For Bundling

    Service menu f If there are no cable ties in the device three blank shots 6 .4 .1 Emptying the waste box are fired. The waste box has to be emptied after a maximum of ; The cable ties are loaded. 120 bindings at a bundle diameter of 3 mm.

  • Page 13: Start Menu

    Service menu 7 .2 Start menu • Software version of the power pack f Switch the AT2000 CPK ON, à "Switching on" on • Serial number of the tool page 11. • Ambient temperature and humidity ; Wait approximately 5 seconds for the Start menu to •...

  • Page 14: Quality

    0.9 sec. country-specific contact data. Back Contact f Use the Select button to select the level. www.HellermannTyton.com f Press the Enter button. ; The setting changes to the level you selected. 7 .6 .4 Date / time You can set the Date / time for process documentation.

  • Page 15: Ht Data Management

    HT Data Management HT Data Management 8 .2 Access levels There are two access levels. Each level permits access to The HT Data Management software enables you to: the features available on the lower levels: • Update the software for the power pack and the •...

  • Page 16: Binding Menu

    HT Data Management 8 .3 Binding menu Binding menu appears on the display when you launch the software. 8 .3 .1 Entering password 1 Version information and date of publication of the software 2 Entry box for password for access level The password consists of four characters and the default 3 Language setting setting is 0000.

  • Page 17: Select A Language

    HT Data Management 8 .3 .2 Select a language f Open the drop-down Language menu. f Select the language. ; The setting immediately changes to the language you selected. In the measurement environment the column headings do not change until the next restart of the software. 8 .3 .3 Show binding information Binding information shows the process data of the last...

  • Page 18: Service Menu

    5 Refresh the service information and parameters ; The parameter settings are changed and the new 6 Information for HellermannTyton service settings are transmitted to the AT2000 CPK. 8 .4 .2 Changing the access code in the AT2000 CPK...

  • Page 19: Memory Menu

    HT Data Management 8 .5 Memory menu 8 .5 .2 Select bindings 1 Refresh memory status 2 Select messages Select the bindings to be exported. The data exported 3 Open created file contain the information about the individual bindings. 4 Select bindings It is advisable to set a filter to restrict the choice if the volume 5 Export messages and binding data of data involved is large.

  • Page 20: Export Process Data

    HT Data Management 8 .5 .4 Export process data f In the window opened by the operating system, click on Save button. The data are not deleted after they have been exported. ; The bindings and messages are exported from the AT2000 CPK and saved.

  • Page 21: Update Firmware

    ; The new firmware is uploaded. 8 .6 .2 Change password The setup specialist's password consists of four characters and the default setting is 0000. HellermannTyton recommends setting an alphanumeric password that includes at least one special character. f Click on Change.

  • Page 22: Measurement Environment Menu

    HT Data Management 8 .7 Measurement environment menu Measurement environment menu appears only if the user has logged on with the setup specialist's password. 8 .7 .1 Using measurement mode 1 Show binding information 2 Show binding parameter settings The measurement mode is dependent on the 3 Status des AT2000 CPK measurement process.

  • Page 23: Deleting Measurement Results

    HT Data Management 8 .7 .2 Deleting measurement results f Unplug the USB memory stick. f To delete a line, highlight it and hit the Delete key on the ; Data LED goes out and the AT2000 CPK is ready for keypad.

  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting 9 .1 Important notes CAUTION Crush hazard when jaws close . f Do not insert fingers between upper and lower jaws and do not keep your finger on the trigger. f Always keep the power pack switched OFF when clearing a blockage.

  • Page 25: Display Messages

    Troubleshooting 9 .3 Display messages DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION • There are residues of cable f Clean the front sensor. Error, front cap ties trapped behind the front f If applicable, carefully remove the cable-tie residues. Remove cable-tie residues cap.
  • Page 26 Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION f Push actuator for bandoleer cutter to the left. • No tie advancer present. Position of tie advancer f Open the gate. • The tie advancer is faulty. 1. Operate bandoleer cutter ; Position of tie advancer appears as the 2.
  • Page 27 Troubleshooting DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION f Push actuator for bandoleer cutter to the left. • The drum is blocked. Overload f Open the gate. • The bandoleer cutter does 1. Operate bandoleer cutter not cut off the cable ties. f Open the two service flaps at the gate, 2.

  • Page 28: Possible Fault

    Troubleshooting 9 .4 Possible fault FAULT PATTERN POSSIBLE CAUSE SOLUTION Loops form • Bundle diameter is f Use a suitable bundle diameter, à "Positioning and unsuitable. binding items for bundling" on page 12. • Tie advancer is not in the f Check the position of the tie advancer, à "Checking correct position.

  • Page 29: Changing Back-Up Battery

    It is advisable to have the AT2000 CPK serviced by HellermannTyton once a year or after every approx. 1 million bindings. This will allow the AT2000 CPK to be checked and updated to the latest modification status.

  • Page 30: Maintenance Schedule

    Maintenance 10 .4 Maintenance schedule WHEN? WHO? WHAT AND HOW? Approx. every 300,000 Setup specialist f Check the upper jaw; replace if necessary, à "Checking bindings upper jaw" on page 30 and à "Replacing upper jaw" on page 30 Approx. every 50,000 bindings Setup specialist f Check the tie advancer;...

  • Page 31: Checking Front Cap And Position Of C

    Maintenance 10 .5 .3 Checking front cap and position of cutter 10 .5 .5 Replacing tie advancer f Switch the power pack OFF. f Remove screw f Swing roller block f Remove screws f Slacken screws CAUTION Cut hazard. The cutter is extremely sharp. f Never touch the cutting edge with your fingers.

  • Page 32: Technical Data

    Technical data Technical data 11 .1 Tool AT2000 CPK Value Max . power draw 50 W Input voltage 25.2 V Size L × W × H approx. 285 mm × 86 mm × 245 Weight approx. 1800 g Bundle thickness up to max.

  • Page 33: Power Pack Cpk

    Technical data 11 .2 Power pack CPK 11 .3 Noise and vibration information Value Line voltage 100 V – 230 V Emission sound pressure level L 65 dB re20 μPa Line frequency 50/60 Hz Uncertainty K 3 dB Protection class Sound power level L 76dB re1pW Uncertainty K 3 dB...

  • Page 34: Declarations Of Conformity

    Declarations of conformity Declarations of conformity 12 .1 AT2000 CPK automatic tool system EC declaration of conformity AT2000 CPK AUTOMATIC TOOL SYSTEM 106-00000 Manufacturer: HellermannTyton GmbH Address (street): Grosser Moorweg 45 Address (postcode/place): D-25436 Tornesch, Germany Telephone: +49 4122/701-1 Telefax:...

  • Page 35: Power Pack Cpk

    Declarations of conformity 12 .2 Power pack CPK EC declaration of conformity POWER PACK CPK 106-00100 and 106-00110 Manufacturer: HellermannTyton GmbH Address (street): Grosser Moorweg 45 Address (postcode/place): D-25436 Tornesch, Germany Telephone: +49 4122/701-1 Telefax: +49 4122/701-400 We declare that the product introduced to the market by us...
  • Page 36 HellermannTyton operates globally in 37 countries Europe Asia-Pacific HellermannTyton B.V. – HellermannTyton Ltd – UK Belgium/Netherlands William Prance Road Vanadiumweg 11-C Plymouth International Medical HellermannTyton GmbH – Austria HellermannTyton – Australia 3812 PX Amersfoort and Technology Park Rennbahnweg 65 Tel.: +61 2 9525 2133 1220 Vienna Tel.: +31 33 460 06 90...

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