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SWF Dual Function E Series User Manual

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USER ' ' S MANUAL
Dual Function Series Operating
•Dual Function 1x1
•Dual Function E-Series
•Dual DM Series
•Dual K Series
S S u u n n S S t t a a r r C C O O . . , , L L T T D D . .
M M E E E E - - 1 1 0 0 1 1 2 2 0 0 1 1

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Summary of Contents for SWF Dual Function E Series

  • Page 1 USER ’ ’ S MANUAL Dual Function Series Operating •Dual Function 1x1 •Dual Function E-Series •Dual DM Series •Dual K Series S S u u n n S S t t a a r r C C O O . . , , L L T T D D . . M M E E E E - - 1 1 0 0 1 1 2 2 0 0 1 1...
  • Page 3 1. THIS IS AN INSTRUCTION FOR SAFE USE OF AUTOMATIC EMBROIDERY MACHINES. READ THOROUGHLY BEFORE USE. 2. CONTENTS IN THIS INSTRUCTION MAY CHANGE, WITHOUT PRIOR NOTICE, FOR IMPROVEMENT OF MACHINE QUALITY AND THUS MAY NOT CORRESPOND TO THE MACHINE YOU PURCHASED.

  • Page 4: Table Of Contents

    Names and Functions ............................ LCD monitor ......................................................2-1 Basic Procedures of Embroidery Power ON ............................... Basic procedures ..................................................3-1 Installing Machine Operating Program SWF Install Program ............................3.1.0 Install ..............................3.1.1 Back-up ............................. 3.1.2 Memory ............................3.1.3 System ...............................
  • Page 5 Basic setting ............................ 5-24 5.9.1 EMB parameter setting ........................5-30 5.9.2 M/C parameter setting ........................5-34 5.9.3 Needle setting(color setting) ......................5-38 5.9.4 Frame offset setting .......................... 5-50 5.9.5 Option setting ..........................5-52 5.9.6 The others setting ..........................5-59 5.9.7 5.10.0 Ready ................................

  • Page 6: Dual Function Series Embroidery Machine Operation Box

    DUAL Function Series Embroidery Machine Operation Box Names and Functions Dual Function Series Embroidery Machine is a high-performing embroidery machine, since it works as much as two embroidery machines. It has a touch-screen type Operation Box as shown in [Fig. 1.1-1]. The OP Box can be folded and fixed with the panel on the back.
  • Page 7 Right ▶ ① ② ③ ④ [Fig1.1-2] ① USB Port (Master) Designs can be uploaded to or downloaded from the USB memory through the ports. ② USB Port (Slave) Designs can be uploaded to or downloaded from the USB memory through the ports. (This is under development.) ③...

  • Page 8: Lcd Monitor

    LCD monitor The OP Box of Dual Embroidery Machine has a touch screen monitor. The touch monitors are slightly different from the existing keypad-type monitors. You are simply to touch the desired menus on the screen using touch pens or your fingers. Press the menu and you will see one or more sub menus.
  • Page 9 As in <Fig.1.2-1>, the button on the currently chosen screen is turned yellow, meaning that it is activated. In order to choose the operating program screen of MC2, choose the gray button, which is currently deactivated. If the message “System Initial” still remains even after the screen is changed, the power might not be turned on or the machine might not be initialized.

  • Page 10: Basic Procedures Of Embroidery

    Basic Procedures of Embroidery Power ON ※Dual Function 1×1 Embroidery Machine OP Box MC1 Emergency switch MC2 Emergency switch Power switch Power switch [Fig.2.1-1] ■ Plug in the embroidery machine and turn on the power switch of MC1. Then the LCD screen of the OP Box is turned on, and the embroidery machine operation program is displayed on the screen.
  • Page 11 ※Power-on of 2×2 Embroidery Machine or Above OP Box emergency green power emergency switch switch switch switch [Fig.2.1-2] ① Lift the NFB switch in the middle as in <Fig. 2.1-2>. ② Press the green power switch on the NFB switch. ③...
  • Page 12 ※Power-on of Dual DM Embroidery Machine OP Box emergency green power emergency switch switch switch switch [Fig.2.1-3] ① Lift the NFB switch in the middle as in <Fig. 2.1-3>. ② Press the green power switch on the NFB switch. ③ If the left and right emergency switches are on, the power is supplied to the left and right sides as well. If the emergency switch is off, the LCD on the side where the emergency switch is off will not be turned on.
  • Page 13 ※Power-on of Dual K Embroidery Machine emergency green power emergency switch switch switch switch Fig.2.1-4 ① Lift the NFB switch in the middle as in <Fig. 2.1-4>. ② Press the green power switch on the NFB switch. ③ If the left and right emergency switches are on, the power is supplied to the left and right sides as well. If the emergency switch is off, the LCD on the side where the emergency switch is off will not be turned on.

  • Page 14: Basic Procedures

    Basic procedures TURN ON THE MAIN POWER IS THE OPERATIONG SYSTEM IN MEMORY? IS LEFT OR RIGHT START BUTTON PRESSED? INSTALL OPERATING SYSTEM ARE THERE PREVIOUSLY WORKED DESIGNS? ARE THERE DESIGNS IN MEMORY? READ DESIGN FROM DISK OR USB AUTOMATIC READ IN DESIGN CALL DESIGN AUTOMATIC READ IN OF SETTING SET-UP PARAMETERS FOR OPERATION...

  • Page 15: Installing Machine Operating Program

    Program is factory-installed and set. However, you might need to change the setting or upgrade the program according to your requirements. You can re-install the program or initialize the setting. ■Going into the SWF Install Program 1. Automatically enters if machine operating program is not installed [Fig 3.0-2].

  • Page 16: Swf Install Program

    SWF Install Program 3.1.0 As illustrated in [Fig.3.0-3], SWF Install Program offers functions including setting, back-up, memory management, and system setting. 3.1.1 Install You can install the machine operating system and transfer necessary data files operation box through input device (floppy, USB).
  • Page 17 (3) Program: Machine Control Program Press in <Fig. 3.0-3> and the screen in <Fig. 3.1.1-3> appears. To install the program using a floppy disk, insert the machine control program floppy disk and press . To install the program using a USB memory, connect the USB memory to a USB port, and press .

  • Page 18: Back-Up

    3.1.2 Back-up You can back-up the operating program and the data files in use in a floppy disk in case of their loss. You cannot use what is stored in the back-up system if you formatted the memory. (1) Program Press in [Fig.3.0-3] and you will go to a screen [Fig.3.1.2-1].

  • Page 19: Memory

    3.1.3 Memory You can format or initialize the existing settings in the memory. (1) Format Press in [Fig.3.0-3] and you will go to a screen [Fig.3.1.3-1]. Press and your memory space will be formatted all your programs and data will be deleted. To cancel, press (2) Para Init Press in [Fig.3.0-3] and you will go to a screen [Fig.3.1.3-2].

  • Page 20: System

    [Fig. 3.1.4-1] [Fig. 3.1.4-2] [CAUTION] Lock keys come in two types: ones with the set usage period and others with unlimited usage period. Consult your SWF agent for choice of the Lock keys. 3 3 - - 6 6...
  • Page 21 [Fig.3.0-3]. You will move to [Fig.3.1.4-3]. 3⃞ Call your SWF agent and tell them your “old code” that shows on your screen (see [Fig.3.1.4-3]) ex) 4 1 0 4 3 2 1 2 3 Your SWF agent will show the new Lock code.
  • Page 22 (2) Selecting touch monitor location You can re-select the touch monitor screen if you find that the screen does not accurately reads your touch points. Press in [Fig.3.0-3] or if you formatted the memory, press STOP button in the initial Logo screen. You will see a screen like [Fig.3.1.4-5].

  • Page 23: Changing Machine Setting

    1. If you formatted memory and are installing a new program 2. When you initialized in SWF Install Program (see 3.1.3 Memory) In the above cases (1, 2), [Fig.3.2.0-1] is the first screen you will see when turning on the main power. You can set 10 different parameters in the screen.

  • Page 24: Setting Embroidery Specifications

    3.2.1 Setting embroidery specifications You can set 10 types of embroidery specifications. ① Head Select ② Needle Select [Fig. 3.2.1-1] [Fig. 3.2.1-2] ③ Trim System ④ Y Frame Size Setting [Fig. 3.2.1-3] [Fig. 3.2.1-4] 3 3 - - 1 1 0 0...
  • Page 25 ⑤ X Frame Size Setting ⑥ X Space Extension [Fig. 3.2.1-5] [Fig. 3.2.1-6] ⑦ Wheel Type Select ⑧ Sequin Type Select [Fig. 3.2.1-7] [Fig. 3.2.1-8] 3 3 - - 1 1 1 1...
  • Page 26 ⑨ X Satin Default Set ⑩ Y Satin Default Set [Fig. 3.2.1-9] [Fig. 3.2.1-10] 3 3 - - 1 1 2 2...

  • Page 27: Setting Machine And Signals

    3.2.2 Setting machine and signals Press in [Fig.3.2.0-1] and you will see a screen like [Fig.3.2.2-1]. (1) Main Shaft Encoder Signal Setting Press the “Select” button. Set the machine at 100° and adjust the encoder. When the beep sound is heard, fix the machine at the current position, when “On”...

  • Page 28: Screen Display Of Machine Operating Program

    [Fig.4.0-1] Initial screen of SWF machine operating system Embroidery display It shows the embroidery design you called. You will see SWF logo if you have just installed the operating program for the first time or if you haven’t called any designs.

  • Page 29: Design Information

    4.2.1 Design information Title(Ex) Description Ref. NAME(No.) Name and memory # of the selected design STITCH 12,552 No. of total stitches in the selected design X(mm) 137.2 X length of the selected design (mm) Y(mm) 116.7 Y length of the selected design (mm) COLOR No.

  • Page 30: Function Keys

    Function keys Seven menus related to embroidery. Select each menu to go into the sub menus. Function menus are structured in two parts: “menu before embroidery (see [Fig.4.4-1])” and “menu when stopped during embroidery (see [Fig.4.4-2])”. [Fig.4.4-1] [Fig.4.4-2] Special function keys 4.5.0 Main screen shows the functions frequently used during embroidery for your convenience.

  • Page 31: Work Progress Message And Clock Display

    Work progress message and clock display 4.7.0 Bottom part of the screen [Fig.4.7.0-1] shows message window and a clock. The message window shows information about the current embroidery process and the clock shows time. Time indication bar Message Indication bar [Fig.4.7.0-1] 4.7.1 Work progress message Messages...

  • Page 32: Date / Time Setting

    4.7.2 Date / Time setting Press the clock to change the time or date displayed on the right bottom of the screen. You will see a screen [Fig.4.7.2-1]. [Fig.4.7.2-1] Press to decrease or advance the time and date. Press to increase or forward the time and date. keys to set the time and date and press .

  • Page 33: Function Menu Before Embroidery

    Function Menu before Embroidery You have to do a number of settings before starting embroidery. If the machine operating program has just been installed, you will have to set several parameters including design call. You can work with the basic setting, but for more sophisticated embroidery and for learning various functions, refer to the following information.

  • Page 34: Menu Structure Before Embroidery

    Menu structure before embroidery Machine Tools Color change Manual trimming Frame move Delete Design ★ Embroidery Call Copy Export Select FDD input Format ★ Input Preview Select File Delete Copy USB input CF card input Serial input ★ Basic setting Setting EMB parameter setting Machine parameter setting...

  • Page 35: Machine Tools

    Machine tools 5.2.0 - This is the menu of short-cuts to 9 functions including origin, frame center, language, same work, hoop select, use of all-heads, needle bar up/down, sequin lift/feed, and PF up/down. When the tool box button is pressed before starting embroidery, the screen in <Fig. 5.2.0-1> is displayed. When the tool box button is pressed in the middle of embroidery work, the screen, where the same work button is disabled, appears.

  • Page 36: Frame Center

    5.2.2 Frame Center Find the origin and move the origin to the center of the frame. When embroidery design requires embroidery work to start from the center, this function can ensure easy embroidery. 5.2.3 Language This function allows users to choose the machine operation language. The languages supported include Korean, English, Spanish, German, Danish, Italian, Indian, Chinese, and Turkish, and the users can select one of them.

  • Page 37: Needle(Color) Change

    Needle(color) change - You can change to the desired needle. - Select color change and you will see the menu in [Fig.5.3-1]. [Fig.5.3-1] For instance, if you are at needle #1 and want to change to #5, press N5 for automatic change. Press after the needle change and the needle bar setting will change to #5.

  • Page 38: Frame Move

    Frame Move - This function enables the user to move the frame to the desired position. When “Frame Move” is pressed, buttons appear as in Fig. 5.5-1. Press Up, Down, Left or Right button to move the frame. Press to exit from the frame move mode. [Fig.5.5-1] Left (MC1), Right (MC2) Buttons - The Dual Embroidery Machine works as two embroidery machines.

  • Page 39: Emb Call

    EMB Call - You can call a design from the memory for embroidery work. You can also copy or delete the designs or copy them to external devices. You will see the screen in [Fig.5.7-1] if the design is not in the memory or if you have not call any design from the memory.
  • Page 40 [Ex.5.7-1] Calling the design in memory #25 EMB CALL 1⃞ Select EMB CALL and you will see designs stored in each memory room displayed as shown in [Fig.5.7-3]. Total 20 designs will be displayed along with a memory room #. In this case, you are looking for a design in memory #25, so go to the next screen.
  • Page 41 A new window will appear (see [Fig.5.7-5]). The selected design will be displayed on the left screen and the design information on the right. Delete, Copy, Copy to Floppy, Select, and X (END) functions are available. 4⃞ SELECT Press SELECT and the selected design will be called. You can see the design called in the initial screen as shown in [Fig.5.7-6].
  • Page 42 [Ex.5.7-2] Copying the design from memory #25 to #64 1⃞ Do ①, ②, ③ of the previous example [Ex.5.7-1]. 2⃞ Select in the screen [Fig.5.7-5]. A message will pop up ([Fig.5.7-7]) and you will see the number of remaining memory rooms along with Up/Down, copy, and Cancel keys.
  • Page 43 [Ex.5.7-3] Deleting the design in memory #64 1⃞ Move to memory #64 using the scroll bar or the Up/Down key from EMB CALL. 2⃞ Select the design in memory #64. 3⃞ Select in [Fig.5.7-5]. You will see a message in [Fig.5.7-9] asking you, “Do you want to delete?” 4⃞...
  • Page 44 [Ex.5.7-4] Copying the design in memory #25 to the floppy disk or USB in SWF method 1⃞ Do ①, ②, ③ of the example [Ex.5.7-1]. 2⃞ Insert a floppy disk into the disk drive or insert a USB memory into the USB port.
  • Page 45 5⃞ Select Striped green part in [Fig.5.7-13] shows the copying progress. When the copying is completed, the green will fill the box and the color will return to the original. [Fig.5.7-12] [Fig.5.7-13] [Fig.5.7-14] shows the floppy disk where the copies are made. To check it out, refer to ‘5.8.1 FDD Input’, which will be described in the next chapter.

  • Page 46: Input

    Input 5.8.0 - Use INPUT to bring a design from an external device to the operation box. External devices include floppy disks, USB memory, compact flash (CF) card, and serial communication. Select in the initial screen and you will see the sub menus of input as shown in [Fig.5.8.0-1]. The sub menus include floppy disks, USB memory, CF card, and serial.

  • Page 47: Fdd Input

    5.8.1 FDD Input Floppy Disk Drive shows brief information about the design in the disk and offers you functions such as disk format, design preview, design input, and design delete. Insert the disk, in which a design is stored, into the floppy disk drive. Select FDD INPUT in the screen [Fig.5.8.0-1] and you will see [Fig.5.8.1-1].
  • Page 48 [Ex.5.8.1-1] Previewing the design file named ‘63.SST’ from the floppy disk and copying it to the memory #12 1⃞ Select in the screen [Fig.5.8.1-2] You will see a new window open as shown in [Fig.5.8.1-3]. The window offers , and (END).
  • Page 49 2⃞ Select A design will appear in the preview window on the left as illustrated in [Fig.5.8.1-4]. [Fig.5.8.1-4] 3⃞ Select the memory room number. Use the keys to see the empty memory rooms in sequence. Select the desired memory room. 4⃞...
  • Page 50 [Ex.5.8.1-2] Deleting ‘63.SST’ file from the floppy disk 1⃞ Select in [Fig.5.8.1-2] 2⃞ Select You will see a screen [Fig.5.8.1-7] asking, “Do you want to delete?”. Select if you do and (END) if you don’t. 3⃞ In this case, select You can see the file is deleted ([Fig.5.8.1-8]).

  • Page 51: Usb Input

    5.8.2 USB Input It enables the embroidery designs stored in a USB memory to be imported to the OP-BOX through the USB port. Insert the USB memory containing embroidery designs into the USB port. [CAUTION] The file system of USB memory should be FAT 16. FAT 32 cannot be used. Press USB INPUT in [Fig.5.8.0-1], and you will see [Fig.5.8.2-1].

  • Page 52: Cf Card Input

    5.8.3 CF Card Input CF Card Input imports the embroidery designs stored in CF Card into the OP-BOX. Link the CF CARD INPUT storing embroidery design files to the CF Card Reader, and the USB terminal of the CF Card Reader to the OP-BOX through the USB port. Press CF CARD INPUT in [Fig.5.8.0-1] and you will see [Fig.5.8.3-1].

  • Page 53: Serial Input

    5.8.4 Serial Input Serial Input imports embroidery designs from embroidery design program Wings to the memory of the OP-BOX. Link Wings to the OP-BOX through a serial cable and call designs from Wings. When the design screen appears, press File from the menu and select Export. Select Other from the Export menu and you can see the Export Design Window. When it is the first time to install a driver, press Add Driver.

  • Page 54: Setting

    Setting 5.9.0 - This function is for general setting of the embroidery. You have seven menus → basic setting, EMB parameter setting, M/C parameter setting, needle setting, frame offset setting, option setting, and the others setting. Select in the initial screen and you will see [Fig.5.9.0-1] [Fig.5.9.0-1] •Basic setting : For setting parameters such as scale up, scale down, and angle.
  • Page 55 Setting each item ※ If you select each item of the setting function, you will see a keypad as shown in [Fig.5.9.0-2]. Use this keypad to enter desired numbers. - [Fig.5.9.0-2] shows setting X Scale as a basic setting. - The screen is titled “X Scale” at the top and the box underneath it displays in red the range of X scale. - The next box shows the input value.

  • Page 56: Basic Setting

    5.9.1 Basic setting Select Basic Setting in [Fig.5.9.0-1] and you will see 9 sub items for basic setting. (for viewing the next screen) will become active when there are over 13 items to be displayed. changes the value to the initial value installed in the operating program. (END) ends the function.
  • Page 57 ① X Scale (Up & Down) scales the design up or down in the X direction. <100%> <Set up X 200%> The basic setting is 100%. You can set within the range of 50-200% in the unit of 1%. ② Y Scale (Up & Down) scales the design up or down in the Y direction.
  • Page 58 ③ Angle rotates the design according to the set angle. <0°> <90°> The basic setting is 0°. You can set within the range of 0-359° in the unit of 1°. ④ Mirror mirrors the design on the X, the Y, or the X_Y. <No>...
  • Page 59 ⑤ X Satin sets the scope of the satin if the design has satin stitches. [Fig.5.9.1-2] [Fig.5.9.1-3] You can set the satin scope in the X direction by increasing the default value in the unit of 0.1mm. ⑥ Y Satin sets the satin scope in the Y direction.
  • Page 60 ⑧ Offset function. sets whether or not to use the automatic offset function. Frame Needle Position after Embroidery Completing Embroidery Start Point Frame Movement Frame <Embroidery Start> <Embroidery End> [Fig.5.9.1-5] ★ Setting Frame Offset 1. Select YES for Offset Function in Basic Setting. 2.
  • Page 61 ⑨ Jump convert moves the frame after trimming when you want repetition jumps in the number above the set value. For instance, if the set jump value is 5 and you come across a repetition jump code during embroidery, up to 4 stitches will not be trimmed (jumped).

  • Page 62: Emb Parameter Setting

    5.9.2 EMB parameter setting [Fig.5.9.2-1] and [Fig.5.9.2-2] show setting EMB parameter setting. Use the keypad to input the desired numbers as you did in Basic Setting. is for going to the next screen. [Fig.5.9.2-1] displays the first 8 menus on the first screen. Select on the upper right to see the next 8 menus as shown in [Fig.5.9.2-2].
  • Page 63 ① Total Stitch Clear Total ST in ‘4.2.2 Machine Information’ shows the number of stitches accumulated since the first use or initialization of the machine. Initializing Total Stitches will initialize this information. ② Total Work Clear Total WK in ‘4.2.2 Machine Information’ shows the number of plates accumulated since the first use or initialization of the machine information.
  • Page 64 ⑦ Applique If you input needle bar repeat when setting the needle bar, and if the Applique function is set YES, the machine will not trim but automatically stop when it comes to the needle bar to be overlapped. - Basic setting is YES. ⑧...
  • Page 65 embroidery is not properly conducted. In this case, operate the needle bar with problem only by beginning embroidery a little bit before the problem area, and then the unwanted sewing previous made with the lower thread can be corrected through overlapped embroidery. This function enables the setting of the relative start position of all needle bars start compared with the machine stop position within the range of 1 to 20 stitches.

  • Page 66: M/C Parameter Setting

    5.9.3 M/C parameter setting [Fig.5.9.3-1] and [Fig.5.9.3-2] show setting machine parameters. Use the keypad to input a value within the range. shows you the next screen of menus. As in <Fig. 5.9.3-1>, the initial screen shows eight setting menus. When the button at the right top s pressed, eight sub-menus related to setting appear as in <Fig.
  • Page 67 ① Max Speed ⑭ Optimize Method It sets the maximum embroidery speed Gauge refers to making running stitches in parts off the design exclude by certain length. It sets the distance from - Basic setting is 1000rpm and you can set it in the range of minimum to 1200rpm in the unit of 1rpm. the exclude to the gauge.
  • Page 68 ⑩ Bottom Dead Point Stop It sets the needle bar to stop at the lower dead stop after completing the embroidery. - Basic setting is NO. To use this function, select “1” for YES. ⑪ Frame Setting It sets the type of frame to be used. - The default value is “FLAT(0)”.
  • Page 69 ⒕ Speed Switching Data When the fabric is too heavy, disturbing normal machine operation, it slows down the overall embroidery speed. - The default value is “high speed(1)”. Whenever entering “low speed(0)”, the embroidery speed is reduced by 30~50rpm. ⒖ Thread Break Sensor The machine will stop if it senses the repeated break of the upper thread in the number set in this function.

  • Page 70: Needle Setting(Color Setting)

    [Fig.5.9.4-1] [Fig.5.9.4-2] ■ To understand the above functions, let us look at the heads of a SWF multi-head embroidery machine in shown in [Fig.5.9.4-2]. As illustrated in [Fig.5.9.4-2], a multi-head embroidery machine has each needle bar with unique numbering. Each of those unique numbers is matched 1:1 to the reference needle bar in the menu Needle Bar Number Change shown in [Fig.5.9.4-1].
  • Page 71 ■ The following functions are used in setting the needle bar. NEEDLE SELECT NEEDLE BAR PRESSER FOOT HEIGHT ADJUSTING BUTTON NEEDLE CONVERT NEEDLE COLOR EACH : Sets the presser foot height by needle bar. ALL : Sets the presser foot height of all needle bars in bulk. INSERT : It inserts a desired needle bar number between the numbers selected.
  • Page 72 Keys for selecting color for each needle bar Keypad : You can input a needle bar number. 5 5 - - 4 4 0 0...
  • Page 73 (1) NEEDLE SELECT It determines the order of the needle bars to be changed when the machine meets a color change code during embroidery. Select NEEDLE SELECT in [Fig.5.9.4-1] and you will see keys required for selecting needle bar as shown in [Fig.5.9.4-3].
  • Page 74 [Ex.5.9.4-1] NEEDLE SELECT Calling the design in memory #25 and setting the needle bar order at 7-3- 5-1-6-4-2-1 1⃞ Call the design in memory #25 as shown in [Fig.5.7-6]. (Refer to 5.7 EMB CALL for calling a design.) 2⃞ Select 3⃞...
  • Page 75 [Ex.5.9.4-2] Inserting and Deleting Insert No.9 needle bar into the fifth place(between 1 and 6) and delete No.4 needle bar from the 7th place in the needle bar order of 7-3-5-1-6-4-2-1 First do [Ex.5.9.4-1]. 1⃞ Press SELECT in NEEDLE SETTING 2⃞...
  • Page 76 4⃞ Input 9 from the keypad. 9 is inserted as in [Fig.5.9.4-8] [Fig.5.9.4-8] [Fig.5.9.4-9] 5⃞ Press +1 STEP in the keypad and move to 4. The cursor will blink at 4 as shown in [Fig.5.9.4-9] 6⃞ Select DELETE. You will see a screen [Fig.5.9.4-10] [Fig.5.9.4-10] 7⃞...
  • Page 77 (2) NEEDLE CONVERT It changes the needle bar number set in [Fig.5.9.4-2]. If the needle bar order by color change is set 1-2-1-2-1-2-1-2-1-2 and if you want to change all needle bars set as 2 to 1, you will have to change make changes 5 times. However, if you use this NEEDLE CONVERT function, you can make the correction just once.
  • Page 78 [Ex.5.9.4-3] NEEDLE CONVERT Needle bars #1 has brown and #2 blue for color change. The color order is set 1- 2-1-2-1-2-1-2-1-2. You want to use NEEDLE CONVERT to make all colors brown. 1⃞ Call a design (see 5.7 EMB CALL for calling designs) 2⃞...
  • Page 79 (3) NEEDLE COLOR It shows information related to needle bar (color) change on the design by distinguishing each needle bar with a color. The colors displayed on the screen are not the colors used in the embroidery. As illustrated in [Fig.5.9.4-14] the colors will turn on when you press the needle bar.
  • Page 80 [Ex.5.9.4-4] SELECTING NEEDLE BAR PRESSER FOOT HEIGHT Setting No.5 needle bar's presser foot height at 4.5mm. 1⃞ Perform [Ex.5.9.4.-1]. 2⃞ The needle bar's presser foot height is set at 1.0mm as default. 3⃞ Press the Needle Height button. 4⃞ When the Needle Height button is pressed, EACH, ALL buttons are activated accordingly. EACH button is selected as default.
  • Page 81 [Ex.5.9.4-5] SELECTING ALL NEEDLE BAR PRESSER FOOT HEIGHT Setting the presser foot height of all needle bars at 2.5mm. 1⃞ Perform [Ex.5.9.4.-1] 2⃞ The needle bar's presser foot height is set at 1.0mm as default. 3⃞ Press the Needle Height button. 4⃞...

  • Page 82: Frame Offset Setting

    5.9.5 Frame offset setting It enables you to set the design start/end positions and offset points for convenient embroidery. Press Frame Offset Setting in the setting menu and you will see [Fig.5.9.5-1]. [Fig.5.9.5-1] Sub menus of the frame offset are as follows: ①...
  • Page 83 [Ex.5.9.5-3] Design start position: X (500) Y (300) Offset middle point: X (1000) Y (1000) Design offset point: X (1500) Y (1700) 1⃞ Press Frame Offset Setting in the setting menu. You will see [Fig.5.9.5-1]. 2⃞ Press Design Start Point. You will see the menu activated.

  • Page 84: Option Setting

    5.9.6 Option setting Option Setting is the function of setting optional devices of an embroidery machine. Embroidery machine's optional devices include coding, sequin, and boring. <Fig. 5.9.6-1> shows the option setting screen. [Fig.5.9.6-1] 5 5 - - 5 5 2 2...
  • Page 85 (1) Cording ① Press in the main screen. ② Select OPTION SETTING. ③ Press “1. CORDING” [Fig.5.9.6-2] displays the setting screen. [Fig.5.9.6-2] [Fig.5.9.6-3] ④ Input 1 (YES) in the keypad (see [Fig.5.9.6-3]) To correct the input, press . To cancel the function, press ⑤...
  • Page 86 ⑥ Press ‘8. CORDING RPM.’ <Fig. 5.4.6-4> is the screen for speed setting. [Fig.5.9.6-4] ⑦ Use the number keypad to enter the desired speed of embroidery within the range of minimum and maximum embroidery speed. ⑧ Press Setting cording has been completed. 5 5 - - 5 5 4 4...
  • Page 87 (2) Sequin Setting ① Press the setting button from the main function menu. ② Select OPTION SETTING. ③ Choose '2. Sequin L' or '4. Sequin R.' In the case of Sequin L, the setting screen appears as in <Fig. 5.9.6-5>. In the case of Sequin R, the setting screen appears as in <Fig.
  • Page 88 ⑥ Press ‘3. Sequin(L) Length’ or ‘5. Sequin(R) Length.’ (The above menus are activated only when ‘2. Sequin L’ and ‘4. Sequin’ are selected.) In the case of Sequin(L) Length, the setting screen appears as in <Fig. 5.9.6-7>. In the case of Sequin(R) Length, the setting screen appears as in <Fig.
  • Page 89 ⑨ Press ‘6. Sequin Speed.’ <Fig. 5.9.6-9> is the speed setting screen. [Fig.5.9.6-9] ⑩ Enter desired figure within the setting range using the number keys. ⑪ Press Sequin setting has been completed. 5 5 - - 5 5 7 7...
  • Page 90 (3) Boring Needle ① Press in the main screen. ② Select OPTION SETTING. ③ Press “7. BORING NEDDLE” [Fig.5.9.6-10] displays the setting screen. [Fig.5.9.6-10] ④ Use the keypad to enter the number of the boring-installed needle bar within the range. To correct the input, press .

  • Page 91: The Others Setting

    5.9.7 The others setting When Others is pressed from the setting menu, the screen as in <Fig. 5.9.7-1> appears. Others has six setting sub- menus including cutting needle bar setting, thread sensing setting by head, trimming-related setting, sound volume setting, head select setting, and thread setting. [Fig.5.9.7-1] (1) Cut Needle Set Cutting function refers to cutting, instead of embroidery, the work material in the desired shape using a special...
  • Page 92 [Ex. Converting the needle bars #2, 3, 4 to cutting] 1⃞ Press in the main screen. 2⃞ Select The Other Setting You will see a screen [Fig.5.9.7-1] 3⃞ Press CUT NEEDLE SET You will see a screen [Fig.5.9.7-2] 4⃞ Select needle bars #2, 3, 4. As illustrated in [Fig.5.9.7-3], the head #2, 3, 4 turns bright yellow meaning that it is converted for cutting function.
  • Page 93 [Fig.5.9.7-4] [Fig.5.9.7-5] (3) Trim Set Trim Set can be made the trimming start angle, the acceleration speed of main shaft when started, and the length of backtack during trimming can be set. ① Trimming Start Angle It is set to change the main shaft angle, which launches the trimming motor feeding during trimming. - The default is one degree.
  • Page 94 ③ Backtack length setting when starting and trimming When implementing the backtack, it sets the width of a stitch. When using a thin fabric or wool thread, set the length at 0.8[mm]. Then it will create effects upon needle weaving and trimming. - The default is 0.8[mm].

  • Page 95: Ready

    Ready 5.10.0 - function pre-checks if the machine is well conditioned for actual embroidery. It checks 5 conditions - position, Gauge, Exclude, Fastview, and Trace. Press in the main screen and you will see sub menus as in [Fig.5.10.0-1]. [Fig.5.10.0-1] [Fig.5.9.7-6] •POSITION : It shows, even when not actually embroidering, if the design called touches the X or Y limits •GAUGE : It automatically generates the gauge for the embroidery exclude according to the values set in...

  • Page 96: Position

    5.10.1 Position It sets the desired position of the embroidery on the frame. ① Press Work Position in the screen [Fig.5.10.0-1] and you will see a screen like [Fig.5.10.1-1]. Design outline Frame outline [Fig.5.10.1-1] ② Dotted lines within the frame ([Fig.5.10.1-1]) shows the maximum length of the design on X and Y axis. ‘＋’ within the dotted square refers to the embroidery start position as well as the frame position where the current needle bar will be embroidering.

  • Page 97: Gauge

    5.10.2 Gauge It automatically generates the gauge for the embroidery exclude. ① Select GAUGE in [Fig.5.10.0-1] and you will see a screen like [Fig.5.10.2-1]. [Fig.5.10.2-1] [Fig.5.10.2-2] ② Press in [Fig.5.10.2-1] and you will see a menu of saving a design. Select a memory room in which to save the design and then press .

  • Page 98: Exclude

    5.10.3 Exclude It embroiders only the outer line of the design called. ① Select EXCLUDE in [Fig.5.10.0-1] and you will see a screen like [Fig.5.10.3-1]. [Fig.5.10.3-1] [Fig.5.10.3-2] ② Press in [Fig.5.10.3-1] and you will see a menu of saving a design. Select a memory room in which to save the design and then press .

  • Page 99: Fastview

    5.10.4 Fastview It displays on the screen virtual embroidering of the design called. You can see the embroidering by color, 100 stitches, 1000 stitches, low speed, and high speed. [Fig.5.10.4-1] shows the selection of Fastview in [Fig.5.10.0-1]. [Fig.5.10.4-1] [Fig.5.10.4-2] As shown in [Fig.5.10.4-2], you can see the embroidering process of the design selected displayed on the screen. ■...
  • Page 100 -100 : It shows the embroidering in the unit of 100 stitches backward. +1000 : It shows the embroidering in the unit of 1000 stitches forward. -1000 : It shows the embroidering in the unit of 1000 stitches backward. FAST & SLOW : It shows the embroidering fast or slow.
  • Page 101 The following example is viewing the design in memory #25 by color using . This design has 9 color change codes. 5 5 - - 6 6 9 9...

  • Page 102: Trace

    5.10.5 Trace ① It quickly checks if the design size falls within the frame limits on X and Y axis if the design selected is worked on the current frame position. Operation Start Point [Fig.5.10.5-1] ② Arrows in [Fig.5.10.5-1] indicate the path of the frame movement. The frame quickly moves along the maximum and minimum X and Y scopes to see if the design steps off the frame limit.

  • Page 103: Repeat

    Repeat 5.11.0 - Repeat allows you to use one or more designs repeatedly and simultaneously in one design. [Fig.5.11.0-1] shows you selection of in the main function menu. [Fig.5.11.0-1] •GENERAL REPEAT : You can repeat one design up to 99 times on X and Y axis. •SPECIAL REPEAT : You can repeat several designs in the memory and repeat them up to 64 times, freely using functions such as angle change, X-mirror, and scale.

  • Page 104: General Repeat

    5.11.1 General repeat It repeats one design in the X and Y direction. [Fig.5.11.1-1] displays selection of General Repeat in [Fig.5.11.0-1]. [Fig.5.11.1-1] ① X Repeat : It sets the number of repetition on the X-axis. The range is 1-99 times. ②...
  • Page 105 ④ Y Design Interval : It sets the distance between the repetitions (between start points) on the Y-axis. Direction of the repetition is set by ‘＋’ or ‘－’. ＋ : repeat in the X direction (right) － : repeat in the Y direction (left) Distance +20mm Distance -20mm Design start point...
  • Page 106 ⑦ Mirror Convert : It sets design in reverse X-direction(mirror image). ➜ ➜ Design start point Design start point ↙ ↙ Distance Distance (+30mm) (+30mm) Design start point ↙ Distance (+20mm) (+20mm) (+30mm) Design start point Refer to the following table for keypad inputs. Input Setting 5 5 - - 7 7 4 4...
  • Page 107 [Ex.5.11.1-1] Calling design #25 for setting the following repetition and saving it X Repeat : 5 times • Y Repeat : 4 times • X Design Interval : 200mm • Y Design Interval : -200mm • X/Y Priority • Design Interval Mode : Jump code •...
  • Page 108 7⃞ Select 3. X Design Interval. You will see a keypad ([Fig.5.11.1-6]). 8⃞ Enter 200 in the keypad and press [Fig.5.11.1-6] [Fig.5.11.1-7] 9⃞ Select 4. Y Design Interval. You will see a keypad ([Fig.5.11.1-7]) [10] Input -200 in the keypad and press [11] Select 5.
  • Page 109 [Fig.5.11.1-8] [Fig.5.11.1-9] [13] Select 6. Design Interval Mode. A keypad will pop up as in [Fig.5.11.1-9]. [14] Input 1 from the keypad and press [15] Select 7. Mirror Convert. you will see a keypad ([Fig.5.11.1-10]). [16] Enter 0 from the keypad and press (⑮...
  • Page 110 [18] Check all settings and press on the upper right. [Fig.5.11.1-12] asks you the method of saving the repetition work. [Fig.5.11.1-12] [19] Press [Fig.5.11.1-13] [Fig.5.11.1-13] shows selection of the memory room. All of the 10 spaces are available. 5 5 - - 7 7 8 8...
  • Page 111 [20] Press #1. [Figure 5.11.1-14] shows the setup screen for consecutive operation. When the consecutive operation is on, the embroidery calling function and the editing function are disabled. The consecutive work button turns blue. [Fig.5.11.1-14] [Fig.5.11.1-15] [NOTE] EMB CALL and EDIT functions are limited during repetition work. [NOTE] You can overwrite the existing repetition work by DATA saving the repetition work in the same memory space.

  • Page 112: Special Repeat

    5.11.2 Special repeat It is about putting together (merging) designs. You can put together up to 64 designs stored in the memory room in various forms. [Fig.5.11.2-1] shows selection of Special Repeat in the screen [Fig.5.11.0-1]. You can select 8 designs in one screen. To select more designs, use the scroll bar or Up/Down keys.
  • Page 113 [Ex.5.11.2-1] Performing special repeat on designs #47 and #48 to make [Fig.5.11.2-2] Design #47: X_Scale 150%, Y_Scale 150% Design #48: X_Scale 200%, Y_Scale 200% [Fig.5.11.2-2] 1⃞ Press in the main function menu and select Special Repeat. You will see screen like [Fig.5.11.2-1]. 2⃞...
  • Page 114 3⃞ Select “1. Design” in [Fig.5.11.2-3]. EMB CALL will appear. 4⃞ Move to design #47 using the scroll bar. You will see [Fig.5.11.2-4]. [Fig.5.11.2-4] [Fig.5.11.2-5] 5⃞ Select design #47 in [Fig.5.11.2-4] 6⃞ Select “2. X Scale” in [Fig.5.11.2-3] and you will see a screen like [Fig.5.11.2-5]. 7⃞...
  • Page 115 The first design is set as in [Fig.5.11.2-6]. 9⃞ Press in the upper part in [Fig.5.11.2-6]. Setting of the first design is completed as in [Fig.5.11.2-7]. [Fig.5.11.2-6] [Fig.5.11.2-7] [10] Select #2 in [Fig.5.11.2-7] and you will see a menu for setting ([Fig.5.11.2-3]). [11] Select “1.
  • Page 116 The second design is set as shown in [Fig.5.11.2-8]. [15] Press in the upper part of [Fig.5.11.2-8]. The setting is complete as in [Fig.5.11.2-9]. [Fig.5.11.2-8] [Fig.5.11.2-9] [16] Press in the upper part of [Fig.5.11.2-9] and you will be asked about the saving method ([Fig.5.11.2-10]).

  • Page 117: Repeat Load

    5.11.3 Repeat Load You can call designs, of which repeat work is stored as data. Select call Repeat Load in [Fig.5.11.0-1] and you will see [Fig.5.11.3-1]. The screen shows two repeat works. Select the desired design and it will be called. [Fig.5.11.3-1] 5 5 - - 8 8 5 5...

  • Page 118: Edit

    Edit 5.12.0 - It is about editing designs. [Fig.5.12.0-1] shows selection of in the main function menu. [Fig.5.12.0-1] •STITCH EDIT : You can change codes for each stitch or change the number of stitches looking at the stitch data of the selected design on the screen. •DESIGN DIVIDE : You can divide a design in the desired part and separately save them.

  • Page 119: Stitch Edit

    5.12.1 Stitch edit It enables you to change codes for each stitch or to change the number of stitches by looking at the data of the selected design on the screen. [Fig.5.12.1-1] shows the initial screen of selecting Stitch Edit in [Fig.5.12.0-1]. [Fig.5.12.1-1] Each line for each stitch number in [Fig.5.12.1-1] is a button.
  • Page 120 Press to edit X data or to edit Y data. You can insert, delete, and change codes. [Fig.5.12.1-3] [Fig.5.12.1-4] Press in [Fig.5.12.1-3] and you will see a menu button for setting the codes ([Fig.5.12.1-4]). There are 6 different codes available. Select any of the six buttons. Select any of the six buttons.
  • Page 121 Press in [Fig.5.12.1-1] and you will see a menu, where you can see a list by code as shown in [Fig.5.12.1- 5]. Press and you will see the jump code only [Fig.5.12.1-6]. [Fig.5.12.1-5] [Fig.5.12.1-6] Press to see the color code data only as shown in [Fig.5.12.1-7]. Likewise, press to see the sequin code only.
  • Page 122 [Ex.5.12.1] Calling the design #25 and editing with the following parameters 1) Deleting data of the 3000th stitch. 2) Changing the function code of the 3500th stitch to a color code. 3) Inserting X:2mm, Y:-5mm, Function code: Jump between 10000th stitch and 10001st stitch. 1) Deleting data of the 3000th stitch 1⃞...
  • Page 123 2) Changing the function code of the 3500th stitch to a color code 1⃞ Move to the 3500th stitch using the scroll bar or Down key. You will see a screen like [Fig.5.12.1-11]. 2⃞ Select 3500th line. A keypad will pop up (see [Fig.5.12.1-3]). Press in [Fig.5.12.1-3] and you will see the function menu screen as in [Fig.5.12.1-4].
  • Page 124 3) Inserting X:2mm, Y:-5mm, Function code: Jump between 10000th stitch and 10001st stitch 1⃞ Move to the 10000th stitch using the scroll bar or Down key. You will see a screen like [Fig.5.12.1-14]. 2⃞ Select 10001th line. You will see a screen like [Fig.5.12.1-15]. [Fig.5.12.1-14] [Fig.5.12.1-15] 3⃞...
  • Page 125 7⃞ Select in the function menu. Jump code is selected as in [Fig.5.12.1-16]. [Fig.5.12.1-16] [Fig.5.12.1-17] 8⃞ Press You can check the input value in the 10001st line as shown in [Fig.5.12.1-17]. 5 5 - - 9 9 3 3...

  • Page 126: Stitch Divide

    5.12.2 Stitch divide It divides a design in the desired part and saves them separately. You can divide a design by color or stitch. [Fig.5.12.2-1] shows selection of Design Divide in the screen [Fig.5.12.0-1]. The design on the left screen shows a design called by EMB CALL.
  • Page 127 [Ex.5.12.2-1] Dividing a design called at 5000 stitches and saving the rest separately 1) Dividing at 5000 stitches and saving separately 1⃞ Select in the main function menu. 2⃞ Select Stitch Divide in the sub menus. 3⃞ Press in [Fig.5.12.2-1] and you will see a keypad like [Fig.5.12.2-2]. [Fig.5.12.2-2] [Fig.5.12.2-3] 4⃞...
  • Page 128 6⃞ Press and you will see [Fig.5.12.2-4]. [Fig.5.12.2-4] [Fig.5.12.2-5] 7⃞ Select memory rooms. In this example, #49 and #50 are selected. 8⃞ Press for each memory room. You can check that the two designs are saved in #49 and #50 separately as shown in [Fig.5.12.2-5] (refer to EMB CALL).
  • Page 129 [Ex.5.12.2-2] Dividing a design by one color and saving the rest separately 1⃞ Select in the main function menu. 2⃞ Select Design Divide in the sub menus. 3⃞ Press once in [Fig.5.12.2-1]. One color will remain in the left screen and the rest will move to the right screen as shown in [Fig.5.12.2-6]. [Fig.5.12.2-6] [Fig.5.12.2-7] 4⃞...
  • Page 130 [Fig.5.12.2-8] You can check that the two designs are saved in separately as shown in [Fig.5.12.2-8] (refer to EMB CALL) 5 5 - - 9 9 8 8...

  • Page 131: Design Filtering

    5.12.3 Design filtering Thread breaks can occur frequently if the distance between two stitches is too short (0.1-0.3mm). By Design Filtering, stitches shorter than the pre-set length are merged with the immediately next stitches. This function makes all stitches in the design longer than the pre-set length and thereby prevents thread break.

  • Page 132: Design Zoom In

    5.12.4 Design zoom in [Fig.5.12.4-1] shows selection of Design Zoom In. There are two screens: design zoom and position adjustment. Design zoom screen shows you the enlarged version of the design. In the position adjustment screen, you can press anywhere on the screen and that part will be zoomed in. You can also use a key to select the desired part.
  • Page 133 5 5 - - 1 1 0 0 1 1...

  • Page 134: Machine Setting

    [Fig.5.13.0-1] •MACINE SERVICE : You can set the position of the jump motor and sequin motor. •MACHINE INFORMATION : It offers a list of SWF machine information •MACHINE TEST : You can check errors in solenoids, thread sensors, etc. •FRAME ORIGIN : It finds the origin position of the frame •ERROR INFORMATION : It saves and shows 10 latest errors...

  • Page 135: Machine Information

    5.13.2 Machine information It shows the machine information set at the time of initial installation of the operating program (refer to ‘3.2 Change Machine Setting’ for settings in program installation). [Fig.5.13.2-1] 5 5 - - 1 1 0 0 3 3...

  • Page 136: Machine Test

    5.13.3 Machine test It tests the machine by part to check if the machine is in normal condition. [Fig.5.13.3-1] shows selection of Machine Test in [Fig.5.13.0-1]. [Fig.5.13.3-1] •JUMP TEST : Checks the motion of the jump motor. •WIPER TEST : It tests the wiper motor •PICKER TEST : It tests the picker solenoid •TRIM TEST : It tests the trimmer solenoid •HOLDING TEST : This is used to check whether the main-shaft holding solenoid and the holding solenoid...
  • Page 137 ※ ※ Motion test of Dual Function E Series and Dual DM Series ① Jump Test Press the jump test button in <Fig.

  • Page 138: Frame Origin

    ④ Trimmer Test Press the trimmer test button in <Fig. 5.13.3-1> and press the start button. Then, the trimmer solenoid attached to the trimmer cam begins operating for some 0.5 seconds. ⑤ Holding Test Press the holding test in <Fig. 5.13.3-1> and press the start button. Then, the holding solenoid attached to each head begins operating for some 0.5 seconds.

  • Page 139: Error Information

    5.13.5 Error information [Fig.5.13.5-1] The SWF system automatically stores up to 10 errors that occurred during machine operation. Error Information displays the stored list of errors. You can easily find the cause of the errors by reading the information. 5.13.6 Thread break information It shows you the accumulated statistics of the thread sensor by each head.

  • Page 140: Function Menu During Embroidery

    Function Menu during Embroidery [Fig.6.0-1] appears when you stop the machine during embroidery. The menu structure is basically the same as the menus before you start the embroidery. The difference is that “Ready”, “Repeat Work”, and “Edit” are replaced by “Float”, “Frame”, and “S-Code”...
  • Page 141 ※ Changes in the main function menu EMB CALL: slightly different from before embroidery INPUT: same as before embroidery SETTING: same as before embroidery except Basic Setting and Option Setting FLOAT : new menu FRAME : new menu S-CODE : new menu MACHINE: same as before embroidery 6 6 - - 2 2...

  • Page 142: Menu Structure During Embroidery

    Menu structure during embroidery Machine Tools Color change Manual trimming Frame move Design Delete Embroidery Call Embroidery finished Copy Export FDD input Format Input File Select Preview Delete Copy USB input CF card input Serial input Basic setting (only two functions are available) Setting EMB parameter setting Machine parameter setting...

  • Page 143: Emb Call

    EMB CALL Press during embroidery (during machine stop) and you will be asked, “Do you want to cancel DATA SET?” as shown in [Fig.6.2-1]. Press to stop the embroidery and the main function menu will change to the menu before embroidery. Press not to end embroidery - you will see EMB CALL, the same as before embroidery as shown in [Fig.6.2-2].

  • Page 144: Setting

    Setting ① Basic setting Select Basic Setting in Setting during embroidery (machine stop) and you will see a screen like [Fig.6.3-1]. All setting functions except “8. Offset Function” and “9. Jump Convert” will be limited. You cannot use the limited functions and the two available functions can be used in the same method as before embroidery.

  • Page 145: Float

    Float You can float the desired length of the embroidery. [Fig.6.4-1] shows selection of in [Fig.6.0-1]. You can input the desired stitches for floating using the keypad as shown in [Fig.6.4-2] or using the buttons ±1, ±100, ±1000, ±10000, ±COLOR. [Fig.6.4-1] [Fig.6.4-2] ※...

  • Page 146: Frame

    Frame - You can have the machine memorize the location of the frame so that it can move back to the previous location in the case of machine stop (by STOP switch, thread break, etc.) frame movement, or power outage. When the machine stops during embroidery you will see Frame menu.

  • Page 147: S-Code

    S-Code If you desire to change the embroidery speed from high to low at a particular place, S-Code enables you to apply the low speed to the desired area. The embroidery work will slow down when it reaches the area programmed to make slow- speed embroidery at the beginning.

  • Page 148: Troubleshooting

    Troubleshooting Error displays and troubleshooting 7.1.0 7.1.1 Main shaft motor and others ERROR TYPE ERROR CORRECTION Use a lever to adjust the shaft Wrong position of main shaft stop Main shaft didn’t stop at 100° angle at 100° Error in main shaft motor driver Error in main shaft motor driver Turn the main switch OFF and ON again.

  • Page 149: Needle(Color) Change

    7.1.3 Needle(color) change ERROR TYPE ERROR CORRECTION Manually turn the needle bar, Needle does not come to the Needle position error check the load, and locate it in the correct position when changed right position. 7.1.4 Encoder ERROR TYPE ERROR CORRECTION Error in A signal of the main Check cable connection.

  • Page 150: Floppy Disks And Communication

    7.1.6 Floppy disks and communication ERROR TYPE ERROR CORRECTION No disk No disk in the drive. Insert the disk in the drive. Disk is unformatted or a different No disk sector Format or change the disk. format. No embroidery design in the No design in disk Change the disk.

  • Page 151: Memory

    Reset or turn the power OFF and Error in design memory system memory. ON again. The battery, which makes the memory Contact the nearest SWF dealer save embroidery data, is completely and replace it. discharged during blackout. Memory battery failure...

  • Page 152: Usb Memory

    SAMSUNG, LG, SANDISK, TRANSAND’ s USB. However, an error rate of recommended makers does not guarantee 100% flawless USB. [CAUTION] Please call our nearest office or SWF CS center when continuous problems with USB occur. 7 7 - - 5 5...

  • Page 153: Machine Setting And Troubleshooting (※Dual Function 1×1 Embroidery Machine)

    Machine Setting and Troubleshooting (※ ※ Dual Function 1× × 1 Embroidery Machine) 7.2.0 7.2.1 Rear Side of Control Box <Fig. 7.2.1-1> shows the rear side of the Control Box. ① ② ③ ④ [Fig.7.2.1-1] ① MC1 Main Driver ② MC2 Main Driver ③...

  • Page 154: I/O Board, X/Y Driver Board Dip Switch Setting

    7.2.2 I/O Board, X/Y Driver Board Dip Switch Setting <Fig. 7.2.2-1> shows the I/O, XY Driver Board of MC1 and MC2. For more information on the location of the board, see “7.2.1 Rear Side of Control Box”. ① XY Driver Board ④...
  • Page 155 ④ X Driver Board Dip Switch Setting Functions Reserved – – Reserved – – Reserved – – Reserved – – Reserved – – Motor Setting X Motor Y Motor SELFTEST MODE Not in Use In Use M/C Select 1×1 Chenille ⑤...
  • Page 156 ⑥ Rotary Switch 1 – Default value: 0 – Offsetting of X-Driver D Gain (D gain earned, when Dual Gain is applied) ⑦ Rotary Switch 2 – Default value: 0 – Offsetting of X-Driver I Gain (I gain earned, when Dual Gain is applied) ⑧...

  • Page 157: When The Power Is Not Turned On

    7.2.3 When the Power is not Turned On Insert the machine's electronic plug into the outlet and press the power switch of either MC1 or MC2. If the power is not turned on, take corrective measures based on the following. Open the cover marked as in <Fig.

  • Page 158: Machine Setting And Troubleshooting (※In Case Of Dual Function 2×2 Or Above)

    Machine Setting and Troubleshooting ( In case of Dual Function 2× × 2 or above) 7.3.0 ※ ※ 7.3.1 Rear Side of Control Box <Fig. 7.3.1-1> is the rear side of Control Box. ① MC1(L) ⑤ IO Ass'y Main Driver ②...

  • Page 159: I/O Board , X/Y Driver Board Dip Switch Setting

    7.3.2 I/O Board , X/Y Driver Board Dip Switch Setting As in <Fig. 7.3.1-1>, the locations of board and driver can be checked from the rear side of Control Box. (1) I/O Board's Dip Switch Setting - Switch Location on I/O Board Dip Switch - Dip Switch (SW1) Setting The upper board is MC1, and there is no need to make particular setting for I/O Board.
  • Page 160 (2) Main and XY Driver's Dip Switch Setting ① Main Driver's Dip Switch (SW1) Setting - Main Driver Board's switch location Dip Switch - Dip switch setting ○ ○ ○ ○ ○ ○ MC1(L) MC2(R) ○ ② XY Driver's Rotary Switch Setting - X Driver : Set it at 3.5A, and set the rotary switch at “6”...

  • Page 161: Power Supply Troubleshooting

    7.3.3 Power Supply Troubleshooting Plug in the power cord of the embroidery machine and turn on the power switch of MC1 or MC2. If no power is supplied, fix the problem following the directions below: Check the lamp board on Control Box in [Fig. 7.3.1-1] and replace the fuse on the board. •Fuse Specifications : AC250V/2A •Fuse quantity : 2EA LAMP Board...

  • Page 162: Machine Setting And Troubleshooting (※Dual Dm Series)

    Machine Setting and Troubleshooting (※Dual DM Series) 7.4.0 After power cord connection, if power is not supplied after switch-on, troubleshooting actions need to be taken with reference to the following. Check the location of fuses as in <Fig. 7.4.1-1> and <Fig. 7.4.1-2> and change fuses. (1) Power Fuse (based on 3-phase) <...
  • Page 163 (2) OUT LET FUSE < Outlet Fuse > ▶ Fuse specifications : 250V, 1A, 31.8mm ▶ Fuse quantity : 1EA [Fig.7.4-2] 7 7 - - 1 1 6 6...

  • Page 164: System Block Diagram

    System Block Diagram ※ ※ Dual Function 1× × 1 Embroidery Machine [Fig.7.5-1] 7 7 - - 1 1 7 7...
  • Page 165 ※ ※ Dual Function E Series [Fig.7.5-2] 7 7 - - 1 1 8 8...
  • Page 166 ※ ※ Dual DM Series Block diagram of DM-Series Embroidery Machine [Fig.7.5-3] 7 7 - - 1 1 9 9...

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