Table of Contents
Related Manuals for Beech ovens E Series
Summary of Contents for Beech ovens E Series
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Page 1: Installation And Operation Manual
Installation and Operation Manual REC070E, REC085E, REC105E, REC125E E-Series (Revision 4 – Sept 2019) To obtain the best results from your Beech Oven, please read this manual in its entirety before operation. © Beech Ovens Pty Ltd 2019... -
Page 2: Critical Issues To Be Considered
Beech Ovens Page 2 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary CRITICAL ISSUES TO BE CONSIDERED 1. Beech Ovens must installed with adequate ventilation allowance both above and below the oven. 2. When using gas systems, ensure the correct supply pipe sizes are installed to operate the gas system on full load. -
Page 3: Table Of Contents
Beech Ovens Page 3 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Contents CRITICAL ISSUES TO BE CONSIDERED ..........2 Section 1 - Installation ..............6 Important Information ................7 WARNING: ........................ 7 For your safety ......................7 Disposal of ashes ...................... 7 Oven Overview..................8... - Page 4 Beech Ovens Page 4 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Inspirator Calibration ................33 Installation & Commissioning Check Sheet ..........35 Installation Check Sheet.................... 36 Commissioning Check Sheet ..................37 Section 3 – Operation ..............38 Preheating with Gas ................39 Preheating with Wood ................40...
- Page 5 Beech Ovens recommend that only trade qualified person should be used to install and commission the oven and/or convert it for use with any other gas type other than that stated on the data label.
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Page 6: Section 1 - Installation
Beech Ovens Page 6 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Section 1 - Installation Installation... -
Page 7: Important Information
Local regulations may apply. Retain this manual for future use Additional copies of this manual are available from Beech Ovens, online or from your local Beech Ovens representative. -
Page 8: Oven Overview
2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Oven Overview Due to the many variations of Beech Ovens the following ovens are an outline as to the most common components that make up a standard construction. Oven Façade (Stainless Steel) -
Page 9: Preliminary Checks
Beech Ovens Page 9 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Preliminary checks The oven is transported by truck, ship or plane to its destination. The oven is shipped in a single half cover crate, fully assembled and ready to connect to services. (The consignment document is a good check to establish the correct oven weight.) -
Page 10: Site Preparation
If there are too many stairs or the corridor has corners that are too sharp, the oven cannot be installed without modifications to the building. Seek special advice from Beech Ovens Technical Support. technical@beechovens.com.au Investigation must be made to ensure that the floor both where the oven is to be transported upon and the floor under where the oven shall be installed are sufficient to support the oven. -
Page 11: Protection Of Combustible Floors
Confidential and Proprietary Protection of Combustible floors All Beech Ovens must be installed upon non-combustible material. The minimum hearth extension areas to be covered with non-combustible material in relation to the door opening of the oven shall cover at least the following areas: •... -
Page 12: Oven Installation Procedure
Beech Ovens Page 12 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Oven Installation Procedure Prior to installing the oven, visit the installation area and determine if there are doorways narrower than the oven width. The oven has been designed to fit in most standard elevators which are capable of the weight. - Page 13 Beech Ovens Page 13 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Lifting Positions Should the oven need to be transported into position using a crane, there are 4 x lifting positions accessible by removing the top façade panel. The diagram below shows the 4x lifting eyelets positions in which to lift the Oven by crane depending on access to the final installation position.
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Page 14: Transportation
Beech Ovens Page 14 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Transportation When transporting the oven, be sure that the pallet trolley is fully under the leg braces and not touching the façade panels. Be sure the pallet trolley/forklift is... -
Page 15: Exhaust Requirements
Beech Ovens Page 15 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Exhaust Requirements The following section is for your guidance in establishing a design to suit your Exhaust duct design requirements. Exhaust ductwork should be carried out by a qualified, experienced trade team with knowledge of local authority requirements. -
Page 16: Exhaust Canopy/Hood Design
4. Allowance for Spray heads to be fitted for fire protection 5. Options such as an Automatic Water Wash and Misting Spray System for high use applications (Contact Beech Ovens for detailed information) Cool air to mix with hot air from the oven... -
Page 17: Recommended Exhaust Canopy/Hood Positioning
Beech Ovens Page 17 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Recommended Exhaust Canopy/Hood Positioning... -
Page 18: General Information On Flues
Beech Ovens Page 18 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary General Information on Flues Due to the nature of wood fired ovens, the exhaust temperatures can be quite high and sparks or embers may be present (hence fire danger should be considered.) To avoid problems there are a number of options to be considered: •... -
Page 19: Ventilation Requirement
A very important area which is commonly overlooked with gas fired Stone Hearth Ovens is access and, most importantly, Ventilation to under and above the oven. With many of Beech Ovens being gas fired there is a Display burner mounted into the oven floor, which needs a fresh air supply to function correctly. -
Page 20: Gas Systems Overview
Beech Ovens Page 20 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Gas Systems overview The gas management system is manually controlled by the operator to achieve the desired oven temperature and can maintain an impressive display burner. The system features easily manageable and serviceable components. -
Page 21: Firing Systems
Beech Ovens Page 21 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Firing Systems There are three (3) types of firing systems available for the Beech E-Series: Wood ONLY Wood burning, depending on the region the oven is installed, may require special consideration to the exhaust requirements. -
Page 22: Digital Display And Thermocouple
Beech Ovens Page 22 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Digital Display and Thermocouple The Thermocouple is a probe which is inserted into the oven floor from beneath, finishing flush or slightly below working surface in the oven space. The positioning of the Thermocouple will normally be placed in the centre of the floor. - Page 23 Beech Ovens Page 23 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary...
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Page 24: System Connection
Beech Ovens Page 24 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary System Connection Most Beech E-Series ovens are delivered pre-set from the factory, though should be re- checked upon connection. Gas pressure should be checked as per the Flame Calibration section in this manual. -
Page 25: Gas Connection Procedures
Beech Ovens Page 25 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Gas Connection Procedures Services can be routed either directly to the underside of the oven through floor penetrations or routed under the rear cover panel. Be sure that all gas lines are routed to maintain access and free space below the oven. -
Page 26: Electrical Connection
Beech Ovens Page 26 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Electrical Connection The system will require the following earthed mains electricity supply; • 220-240 Volt (other voltages available by request) • 50Hz • 10 Amp A power supply cable is supplied connected to an Australian standard plug. Should your oven be installed outside of Australia, a common practice is to purchase an adapter to suit your local socket configuration. -
Page 27: Installation Checklist
Beech Ovens Page 27 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Installation Checklist When the initial installation is complete, please read through the following checklist to make sure the oven is safe for commissioning. Legs fastened sufficiently to floor (if applicable) – oven is stable in position. -
Page 28: Section 2 - Commissioning
Beech Ovens Page 28 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Section 2 - Commissioning Commissioning... -
Page 29: Commissioning
Beech Ovens Page 29 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Commissioning The gas system is a manually controlled system with a pilot, flame failure and electronic ignition. The flame is ignited manually daily, heating up the oven space on high flame, then manually adjusting to low flame once the desired (set) temperature is achieved. - Page 30 Beech Ovens Page 30 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 1. Turn the main control valve anti-clockwise to the PILOT position. 2. Depress the valve and hold it in and push the igniter button. (Listen for the spark) The pilot should now ignite.
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Page 31: Setting High And Low Flame Pressure
Beech Ovens Page 31 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Setting High and Low Flame Pressure Before calibration, check that all other kitchen appliances connected to the main Gas supply line are running at maximum capacity. If flame calibration of the oven is done... -
Page 32: Flame Calibration
Beech Ovens Page 32 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Flame Calibration The procedure for calibrating the display burner(s) flame is outlined below. Note: This calibration procedure should be carried out by an experienced gas technician and is performed in situ with the system fully operational. -
Page 33: Inspirator Calibration
Beech Ovens Page 33 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Inspirator Calibration The main function of the inspirator is to allow fresh air to mix with the gas before it enters the nozzle of the burner. The amount of air that is mixed with the gas governs how the flame will burn. - Page 34 Page 34 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Please direct gas technical questions to the Beech Ovens Technical Support team in Australia at: technical@beechovens.com.au Refer to the following Commissioning Checklist before firing the oven for the first time.
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Page 35: Installation & Commissioning Check Sheet
E-Series Manual (R4) Confidential and Proprietary Installation & Commissioning Check Sheet Please complete and return to Beech Ovens after commissioning. Failure to return to this form may void the warranty of the oven. A signed copy must remain with site personnel. -
Page 36: Installation Check Sheet
Beech Ovens Page 36 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Installation Check Sheet Assembly Check: □ □ □ Exhaust System. Fitted Oven Components. Access above and below oven. Exhaust Type: Check that the Exhaust Duct installation is compliant with local regulation. -
Page 37: Commissioning Check Sheet
Beech Ovens Page 37 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Commissioning Check Sheet Electrical and Extraction: Power supply to Digital display is connected and turned on. Ensure that the exhaust canopy/hood is running and air is flowing the correct direction. Check for suction (draw) at oven spigot. -
Page 38: Section 3 - Operation
Beech Ovens Page 38 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Section 3 – Operation Operation... -
Page 39: Preheating With Gas
Beech Ovens Page 39 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Preheating with Gas Before the oven can be used for cooking it must undergo a Preheat or curing stage. This is a gradual, low flame stage designed to thoroughly “warm” the oven prior to use. -
Page 40: Preheating With Wood
Beech Ovens Page 40 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Preheating with Wood As mentioned in Preheating with Gas, before the oven can be used for cooking it must undergo a Preheat or curing stage. This is best done by making a fire just as you would build any fire for a barbeque. -
Page 41: Adjustments For Normal Use
Beech Ovens Page 41 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Adjustments for Normal use After the three (3) days of preheating are completed, some adjustments must be made to allow the oven to function normally. The following section explains the adjustments required to set the oven for normal use. -
Page 42: Firing Up To Cook
Beech Ovens Page 42 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Firing up to Cook From cold, allow the oven approximately 4-6 hours to heat up initially, depending on the size of the oven and the fuel type. Thereafter, warm up should take about 2-3 hours, depending on the size of the oven and installation conditions. -
Page 43: Gas Control Functions
Beech Ovens Page 43 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Gas Control Functions Position Mark Position Pilot Position High Flame Positio Low Flame Actual Oven Floor Temperature Piezo Igniter Position Display Digital (Battery ON/OFF Desired Floor Temperature. Temperature... -
Page 44: Digital Temperature Display
Beech Ovens Page 44 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Digital Temperature Display The Digital Temperature Display has one main function. DISPLAY current oven temperature (PV- Present Value). The adjustable setting will only enable the operator to display the desired oven temperature (SV - Set value), but has NO effect on the oven temperature. -
Page 45: Replacing The Char Grill Piezo Battery
Beech Ovens Page 45 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Replacing the Char Grill Piezo Battery If the Piezo does not spark, it is possible that the battery has expired. To replace the battery, follow the instructions below. -
Page 46: Plug Door Placement
Beech Ovens Page 46 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Plug Door placement The stainless steel Plug Door is a loose fitting door used to retain the majority of heat within the oven when the oven is not in use. It is NOT... -
Page 47: Section 4 - Maintenance & Technical Specifications
Beech Ovens Page 47 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Section 4 – Maintenance & Technical Specifications Maintenance & Technical Specifications... -
Page 48: Oven Maintenance
Regular Preventative Maintenance Service will also save you money on loss of profits from any down time. Beech Ovens strongly recommends a three (3) monthly inspection of the Flue system as to ascertain the levels of soot, grease and creosote build-up during this period. - Page 49 Beech Ovens Page 49 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Frequency Task to be performed Performed by Item Daily Weekly Monthly Months Months Each morning before the oven is fired up, remove fire ashes Oven Operator from the floor centre, using an ash pan and a shovel or brush.
- Page 50 Beech Ovens Page 50 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Frequency Task to be performed Performed by Item Daily Weekly Monthly Months Months Carry out a comprehensive check of the oven, gas system Oven Operator and exhaust, including the ductwork. Check that approved...
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Page 51: Pilot And Burner Maintenance
Beech Ovens Page 51 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Pilot and Burner Maintenance The most common cause of erratic operation of the Gas system is that the Pilot flame and/or burner becomes contaminated by debris. This may be in the form of foodstuffs or ash deposited in the area in which the Pilot and/or burner operates. -
Page 52: Removing The Display Burner
Beech Ovens Page 52 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Removing the Display Burner To remove the Display burner, loosen and remove the four (4) bolts in the rear support of the oven base. Should the burner and/or pilot require cleaning, remove the gas line into the burner. -
Page 53: Spare Parts List
Beech Ovens Page 53 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Spare Parts List The following is a condensed list of spare parts for Beech E-Series ovens. Although it is not necessary to carry any or all spare parts, we do recommend that some of the parts mentioned below be kept as they are crucial to the ovens operation. - Page 54 Beech Ovens Page 54 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Spare Parts (cont’) Gas System Parts (cont’) Image Item Description Brand / Type Part No. Electrode SPAREPT-1024 Piezo Igniter Generic SPAREPT-1051 Manual Isolation Valve Generic PARTCOM-1600 SS Pilot Tube...
- Page 55 Beech Ovens Page 55 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Spare Parts (cont’) General Oven Parts Image Item Description Brand / Type Part No. Peel Aluminium (With 1300mm wooden Aluminium AACTOOL-1602 Handle) Rake Stainless Steel AACTOOL-1600 Brass Brush...
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Page 56: General Technical Details
(Equivalent to a 40cm x 40cm vent under the oven floor) Air Conditioning <2kW Heat Load Heat Load The following table shows the correct jet orifice size for the standard Beech Ovens gas burners. Gas output (Mj) Natural Gas ULPG 30Mj 2.45mm... -
Page 57: Oven Overall Dimensions
Beech Ovens Page 57 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Oven Overall Dimensions Overall Dimensions Width Depth Height Model Description (mm) (mm) (mm) Rectangular E-Series Ovens REC070E E-Series - Rectangular 700mm Wide Internal 1740 REC085E E-Series - Rectangular 850mm Wide Internal... -
Page 58: Ce Specifications
Beech Ovens Page 58 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary CE Specifications The following table outlines the technical details for ovens installed within the CE region. Natural Gas Nominal Nominal Injector Country Category Heat Input Pressure Rate Diameter... - Page 59 Beech Ovens Page 59 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary CE Specifications (cont’) Heat Heat No of Supply Burner input input Injector Size Burner burners/ Pressure Pressure (G20NAT) Gross mm/Marking (G31ULPG) Injectors mbar mbar 3.90 10.0 20/25 3.90 10.0...
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Page 60: Oven Materials
Beech Ovens Page 60 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Oven Materials The following section describes the most common materials used in the construction of a Beech Oven. All oven materials are safe to handle when cool. • The Oven Casing is mild steel with some stainless steel components attached. -
Page 61: Ecfia General Msds
Beech Ovens Page 61 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary ECFIA General MSDS ECFIA GENERIC MSDS HIGH TEMPERATURE INSULATION WOOLS 31 01 00 ....According to 91/155/CEE Table of contents ..1 . . . IDENTIFICATION OF THE PRODUCT AND OF THE COMPANY ..2 . - Page 62 Beech Ovens Page 62 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 1 . . . IDENTIFICATION OF THE PRODUCT AND OF THE COMPANY . . . Identification of the product XYZ (commercial name) contains : CALCIUM-MAGNESIUM-SILICATE (CMS) WOOL . . . Identification of the company...
- Page 63 Beech Ovens Page 63 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 6 . . . ACCIDENTAL RELEASE MEASURES Avoid creating dust. Provide workers with respirators if necessary (see section 8). Follow routine housekeeping procedures. Where possible, use a HEPA vacuum to clean up the spilled material. If sweeping is necessary, use a dust suppressant and place materials in closed containers.
- Page 64 Beech Ovens Page 64 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 8 . . .EXPOSURE CONTROL / PERSONAL PROTECTION . . . Hygiene standards and exposure limits Industrial hygiene standards and occupational exposure limits vary between countries and local jurisdictions.
- Page 65 Beech Ovens Page 65 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 9 . . . PHYSICAL AND CHEMICAL PROPERTIES Odor None Melting point > 1330°C Flammability None Explosive properties None Length weighted geometric mean diameter > 1.5 µm 10 . . . STABILITY AND REACTIVITY Upon heating above 900°C for sustained periods, this amorphous material begins to transform to mixtures of...
- Page 66 Beech Ovens Page 66 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 14 . . .TRANSPORT INFORMATION Not classified as dangerous goods under relevant international transport regulations. Ensure that dust is not wind blown during transport. 15 . . .REGULATORY INFORMATION .
- Page 67 Beech Ovens Page 67 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 16 . . .OTHER INFORMATION . . . Useful References Commission Directive 97/69/EC of 5 December 1997 adapting to technical progress for the 23rd time Council Directive 67/548/EEC on the approximation of the laws, regulations and administrative provisions relating to the classification, packaging and labeling of dangerous substances.
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Page 68: Wiring Diagram
Beech Ovens Page 68 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Wiring Diagram The wiring diagram below is for the Digital Temperature Display ONLY, with the Brahma Solenoid and High Temperature Limit Gas Cut Out connections shown. -
Page 69: Gas Schematic
Beech Ovens Page 69 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Gas Schematic The following schematic is for the single gas burner systems. For double systems, the second control is connected into the supply line after the inlet test point. -
Page 70: Troubleshooting Guide
Troubleshooting guide to determine a possible source and solution to the problem. If after having read this manual and followed the instructions in the Troubleshooting guide failed to resolve the problem, please contact Beech Ovens Technical Support at technical@beechovens.com.au... - Page 71 Beech Ovens Page 71 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 4.1 Gas supply problems. (For ULPG, is tank near empty) 4.1.1 Check gas supply (Contact service technician). 4.2 Incorrect gas pressure setting. 4.2.1 Refer to Flame Calibration. 4.3 Inspirator air adjustment incorrectly calibrated.
- Page 72 Beech Ovens Page 72 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary 10.1 Valve knob broken and spinning on the stem shaft 10.1.1 Remove the knob, check valve stem shaft and replace 10. Gas flame remains on low or high 10.2 Faulty valve...
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Page 73: Index
Beech Ovens Page 73 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Index isolator ................26 Adjustments for Normal use .......... 41 air/gas mixture ............... 33 kindling ................. 40 ash disposal container ............ 11 Lifting Positions ............13 Canopy Method ............. 18 CE Specifications ............ - Page 74 Beech Ovens Page 74 2/09/2019 (C) E-Series Manual (R4) Confidential and Proprietary Ventilation Requirement ..........19 warranty document ............5...