Siemens SIMODRIVE 611A Installation And Planning Manual

Transistor pwm inverters and motors for ac feed drives

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SIEMENS

SIMODRIVE 611A

Transistor PWM Inverters and

Motors for AC Feed Drives

Installation and Planning Guide

Edition 04.99

Manufacturers' Service Documentation

6SN1197-IRWFD-0BP2

BP1952

Table of Contents

Summary of Contents for Siemens SIMODRIVE 611A

Page 1 SIEMENS SIMODRIVE 611A Transistor PWM Inverters and Motors for AC Feed Drives Installation and Planning Guide Edition 04.99 Manufacturers’ Service Documentation 6SN1197-IRWFD-0BP2 BP1952...
Page 3: Table Of Contents
CONTENTS SECTION 0 Preliminary Information SECTION 1 – Analog Feed Drives Supply Infeed (NE) Module General Information 1-19 Function overview and settings 1-20 Service and diagnostics 1-23 Technical data 1-25 Interface Overview 1-35 Interface Overview – 5/10kW 1-42 Line Fuses, Commutating Reactors, and Transformers 1-44 Power Modules General Information...
Page 4 Electrical Block Diagram Standard controller board 1-128 User-friendly controller board 1-129 Board Component Layout Parameter board 1-130 Motor to Drive Connections Feedback cable connection and Power lead connection 1-132 Important Circuit Information 1-133 Application Examples 1-149 EMC Measures 1-156 Mounting Dimensions 1-159 Drive modules 1-161...
Page 5 Section - AL S General Information on AC Servo Motors Electrical Data AL S/1-1 Definitions AL S/1-1 Rating plate data AL S/1-9 Mechanical Data AL S/2-1 Definitions AL S/2-1 Mounted / integrated components AL S/2-10 Functions – options AL S/3-1 Termination Technology AL S/4-1 Power cable...
Page 7: Preliminary Information
SECTION 0 PRELIMINARY INFORMATION...
Page 9 The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained here do not create new warranties nor modify the existing warranty.
Page 10 This symbol appears in the documentation if a particular issue is significant. Note For the purposes of this Guide, ”Note” indicates information about the product or the respective part of the Guide which is essential to highlight. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 0-10 SIMODRIVE 611 (PJ)
Page 11 Note For IT– and TT supply networks, connected measuring equipment and pro- grammers must be referred to the reference potential of the module group. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 0-11 SIMODRIVE 611 (PJ)
Page 12 After all voltages have been disconnected, hazardous voltages are present for at least 4 minutes. In order to ensure that no hazardous voltages occur, a voltage measurement should be made. (Generating principle for rotating motors) Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 0-12 SIMODRIVE 611 (PJ)
Page 13 Foreword 02.98 Warning The rated current of the connected motor must match the rated drive converter current, as otherwise motor feeder cable protection is not guaranteed. The cross–section of the motor feeder cable must be dimensioned for the rated drive converter current. Warning Before commissioning the 611D, the encoder cable must be checked to ensure that it has no ground faults.
Page 14 Start–up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 0-14 SIMODRIVE 611 (PJ)
Page 15 Warning The holding brake is only designed for a limited number of emergency braking operations. It is not permissible to use it as working brake. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 0-15 SIMODRIVE 611 (PJ)
Page 16 – the measuring equipment is grounded (e. g. via the protective conduc- tor) or – for floating measuring equipment, the probe is briefly discharged before making measurements (e. g. a bare control housing is touched). Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 0-16 SIMODRIVE 611 (PJ)
Page 17: Section 1 - Analog Feed Drives
Section 1 611A - Analog Feed Drives 1-17...
Page 18 1-18...
Page 19: Supply Infeed (Ne) Module
The monitoring module is located in the drive group, to the left of the modules to be supplied. To fulfill the CE conformance for the radio interference voltage limit values, filter modules, line filters and screen cables are available. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-19 SIMODRIVE 611 (PJ)
Page 20: Function Overview And Settings
Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on=670V; Pulsed resistor off=640V >>=710V DC link PW=pulsed resistor only possible for the I/R module, monitoring thresholds are increased for all NE modules. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-20 SIMODRIVE 611 (PJ)
Page 21 For motors with shaft height 100: Utilized up to max. 60 k values. Please observe the Planning Guide, Motors. S1.4 ON overwrites the functions of S1.5 and S1.1. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-21 SIMODRIVE 611 (PJ)
Page 22 The HF commutating reactor must be mounted externally (refer to p. 1-45). The line filter is required in order to achieve the CE Conformance for the radio interference voltage. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-22...
Page 23: Service And Diagnostics
Line supply fault is identified for a three–phase voltage < 280V. For 1–phase supply failure, the drive axes pulses are canceled after approx. 1 min. (latched signal) valid for Order No. 6SN1114 –1 0 –0 Siemens AG 1997 All Rights reserved 1-23 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 24 1-24...
Page 25: Technical Data
The 1st number is for cable lugs, the 2nd number is valid for finely–stranded conductors without connector sleeve. It can be used: a) 0.3/25 kW b) 2 x 0.3/25 kW c) 1.5/25 kW d) 2 x 1.5/25 kW Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-25...
Page 26 The 1st number is for cable lugs, the 2nd number is valid for finely–stranded conductors without connector sleeve. It can be used: a) 0.3/25 kW b) 2 x 0.3/25 kW c) 1.5/25 kW d) 2 x 1.5/25 kW Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-26...
Page 27 In the infeed direction, the DC link voltage is uncontrolled, therefore a 600 V DC link voltage will not be achieved. Observe the restrictions regarding the acceleration time and stall torque of the motors. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition...
Page 28 [0, T ] < P For load duty cycles with a period 1 min 10 min: 0.89; < < [0, T ] = the instantaneous power demand Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-28 SIMODRIVE 611 (PJ)
Page 29 Degree of IP 54 IP20 refer to module refer to module protection Dimension drawings, refer to p. 1-161 The rated insulation voltage depends on the installation altitude. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-29 SIMODRIVE 611 (PJ)
Page 30 For UE 5 kW and UE 10 kW, it is not possible to connect an external resistor. As a result of the mechanical dimensions, the resistor can accept a relatively high level of energy. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition...
Page 31 Figure 3-6 Connection for an external pulsed resistor 1.5/25kW Note Conductors which are not used in multi–conductor cables must always be con- nected to PE at both ends. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-31 SIMODRIVE 611 (PJ)
Page 32 N C / 500µF N = Max. number of pulsed resistor modules (must always be rounded–off C = DC link capacitance of the drive group in µF Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-32 SIMODRIVE 611 (PJ)
Page 33 0.3/25 kW 2 x 0.3/25 kW=0.6/50 kW 1.5/25 kW kW/25 2 x 1.5/25 kW=3/50 kW 1.5 kW 1.5 kW * Jumper to code the thermal limiting characteristic Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-33 SIMODRIVE 611 (PJ)
Page 34 (>200 W) (refer to Section 11, Dimension drawings) Replacement filter element: Order No. 8MR 1191–0A0 Ordering location: Pfannenberg GmbH Postfach 80747 21007 Hamburg Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-34 SIMODRIVE 611 (PJ)
Page 35: Interface Overview
01–0 Terminals 111–113 NO contacts, not positively driven 8) Maximum current load of terminal 9 with respect to 19: 0.5 A. 9) Only for UE 28 kW Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-35 SIMODRIVE 611 (PJ)
Page 36 > for main spindle drive / induction motor module 611 A, the pulses are canceled after a speed, which can be set, is fallen below. The drive is braked along the ramp. Siemens AG 1997 All Rights reserved 1-36 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 37 – 3–ph. 360 to 510V AC , 45–65 Hz directly at the line supply (not between the I/R and reactor) – observe the rotating field (phase sequence)! – fuse: I 1.5 A (motor protection circuit–breaker) Siemens AG 1997 All Rights reserved 1-37 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 38 In this way, operation can be continued, but without overvoltage protection. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert connector X181 on the overvoltage limiting module. Siemens AG 1997 All Rights reserved 1-38 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 39 1-39...
Page 40 01–0 Terminals 111–113 NO contacts, not positively driven 8) Maximum current load of terminal 9 with respect to 19: 0.5 A. 9) Only for UE 28 kW Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-40 SIMODRIVE 611 (PJ)
Page 41 01–0 Terminals 111–113 NO contacts, not positively driven 8) Maximum current load of terminal 9 with respect to 19: 0.5 A. 9) Only for UE 28 kW Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-41 SIMODRIVE 611 (PJ)
Page 42 RESET = Resets the fault memory, edge triggered for the complete drive group (terminal ”R” Terminal 19 = RESET) Caution: Terminals 7, 45, 44 and 10 are not available for UE 5/10 kW. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-42 SIMODRIVE 611 (PJ)
Page 43 The grounding bar is used to ground the DC link M rail through 100 kΩ (should be preferably inserted). Max. current load of terminal 9 – terminal 19 Caution: Terminals 7, 45, 44 and 10 are not available for UE 5/10 kW. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-43...
Page 44: Line Fuses, Commutating Reactors, And Transformers
The following can be used: NH, D, DO with gL characteristics according to VDE 0636, VDE 0641. Without restricting the performance data of the NE modules, we recommend the SIEMENS fuse types listed below. Table 3-10 UE mo- UE mo-...
Page 45 2): 170mm width including connection height Max. height for 36 kW: 230 max . 225mm Max. height for 55 kW: 280 Footprint/top view and square–wave current operation Suitable for sinusoidal current– Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-45 SIMODRIVE 611 (PJ)
Page 46 Squ.–wave Squ.–wave (6SC611 system) Filter module Squ.–wave Squ.–wave Squ.–wave Squ.–wave Squ.–wave (acc. to Table 3-16) Note I/R in sinusoidal operation may not be used with other reactors. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-46 SIMODRIVE 611 (PJ)
Page 47 1) The transformers for 3–ph. 480/440/400 V AC can be used at the 480 V tap up to 550 V for a line supply frequency of 57 – 63 Hz. 2) Assignment of the isolating transformers to the I/R modules, refer to Catalog NC 60.1 Part 8. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-47...
Page 48 Note: The secondary voltage increases, and switch S1.1 on the NE modules must be set to ON, refer to p. 1-20. 2) Assignment of the isolating transformers to I/R modules, refer to Catalog NC 60.1 Part 8. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition...
Page 49 Circuit breakers or switches with leading auxiliary contacts can be used to en- sure that terminal 48 of the NE module is first de–energized before the line con- tactor or line switch is opened. Recommendation: Siemens switches, types 3LC.../3KA5... (from the Catalog SIEMENS ”Low–vol- tage switchgear”) For UE modules 5 kW...
Page 50 When using filters, which SIEMENS have not released for SIMODRIVE 6SN611, line harmonics and disturbances can occur, which could damage/in- terfere with other equipment connected to that line supply.
Page 51 1) The 1st number is for cable lugs, the 2nd number is valid for finely–stranded conductors without endsleeves. 2) The fuse used must have this rated current. Refer to Table 3-10 for recommended fuses. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition...
Page 52 1) The 1st number is for cable lugs, the 2nd number is for finely–stranded conductors without connector sleeves 2) The fuse used must have this rated current. Refer to Table 3-10 for recommended fuses. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition...
Page 53 Class A limit value Class A limit value Class A EN 55011 1) The fuse used must have this rated current. Refer to Table 3-10 for recommended fuses. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-53 SIMODRIVE 611 (PJ)
Page 54 X181, and at the cabinet mounting panel. The fan units must also be connected to the line supply through a second filter. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-54...
Page 55 In both cases, it should be ensured that the shield/cable duct are connected through the largest possible surface area to the appropriate components (converter module, motor). Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-55...
Page 56 PE potential in order to discharge capacitive cross–cou- pling charge effects. If this is not observed, lethal contact voltages can occur, i.e. the voltages could cause serious injury or death. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-56 SIMODRIVE 611 (PJ)
Page 57 2) Shield connection at the module–specific connecting panel Figure 3-12 Connecting diagram for line filters for 5 kW and 10 kW UE modules 28 kW UE refer to Fig. 3-13 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-57...
Page 58 Figure 3-13 Connecting diagram for the line filter for I/R modules, 16kW to 120kW The connecting diagram is also valid for UE–28kW, but 6–pulse square–wave current flows as a result of the uncontrolled infeed. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-58...
Page 59 2) Shield connection at the module–specific connecting panel. Figure 3-14 Connecting diagram for filter modules for the I/R modules 16 kW, 36 kW and 55 kW for square–wave current operation Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-59...
Page 60 Figure 3-15 Connecting diagram for two filter modules, connected in parallel for 80 kW and 120 kW I/R modules for square–wave current applications Important The filter modules must be connected up with the same phase sequence if they are connected in parallel. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-60 SIMODRIVE 611 (PJ)
Page 61: Power Modules
(refer to Section 7) 50 mm power module M3 / 0.8 Nm Order No. M4 / 1.8 Nm Type plate/Order No. Figure 4-1 Power module with control module Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-61 SIMODRIVE 611 (PJ)
Page 62: Technical Data
The 1st number is valid for cable lugs, the 2nd number is valid for finely–stranded conductors without conn. sleeves. If pipe cooling is not used, only Pv should be taken into account. tot. total pipe internal F = force–ventilated, S = self–ventilated Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-62 SIMODRIVE 611 (PJ)
Page 63 The 1st number is valid for cable lugs, the 2nd number is valid for finely–stranded conductors without conn. sleeves. If pipe cooling is not used, only Pv should be taken into account. tot. total pipe internal F = force–ventilated, S = self–ventilated Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-63 SIMODRIVE 611 (PJ)
Page 64 The 1st number is valid for cable lugs, the 2nd number is valid for finely–stranded conductors without conn. sleeves. If pipe cooling is not used, only Pv should be taken into account. tot. total pipe internal F = force–ventilated, S = self–ventilated Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-64 SIMODRIVE 611 (PJ)
Page 65 The 1st number is valid for cable lugs, the 2nd number is valid for finely–stranded conductors without conn. sleeves. If pipe cooling is not used, only Pv should be taken into account. tot. total pipe internal F = force–ventilated, S = self–ventilated Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-65 SIMODRIVE 611 (PJ)
Page 66 = x In /100 % = x Is6 /100 % Imax = x Imax /100 % Caution: The currents I and I must be reduced in the same way. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-66 SIMODRIVE 611 (PJ)
Page 67 * Currents are only valid for induction motor applications, analog internal and externalcooling. Currents are valid for main spindle drive/induction motor applications, analog and for main spindle drive digital, int. and ext. cooling. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-67...
Page 68 * Currents are only valid for induction motor applications digital, int. and ext. cooling. Observe de–ratings for additional possible clock frequencies and installation altitude. Technical data of the supplementary components Refer to p.1-34 for the supplementary components required Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-68 SIMODRIVE 611 (PJ)
Page 69: Load Duty Cycle Definition
Figure 4-6 S6 load duty cycle with pre–loading condition 10 s 0.7 I 60 s Figure 4-7 S6 peak current – load duty cycle with pre–loading condition Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-69 SIMODRIVE 611 (PJ)
Page 70 1-70...
Page 71: Control Components
This control board can be optionally expanded with the main spindle function option board to be able to handle the requirements of main spindle operation. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-71 SIMODRIVE 611 (PJ)
Page 72 When using non–PELV circuits connected to terminals AS1, AS2, the connec- tor must be prevented from being incorrectly inserted using plug coding. Order No. of the coding, refer to Catalog NC 60.1. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-72...
Page 73 Torque limiting for setting–up opera- 1...100 % I tion via terminal 112 (NE module) Speed controller monitoring OFF Electrical weight equalization = 0...50 % I R46/R48 set, suppl. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-73 SIMODRIVE 611 (PJ)
Page 75 Terminal 15 on the NE module is the reference ground Refer to p.1-37 Note The drive shuts down and the pulses inhibited after approx. 4 s when the ”heat- sink overtemperature” switch responds. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-75 SIMODRIVE 611 (PJ)
Page 76 A delay time is not permissible. If the motor is not thermally monitored, then the complete drive could be destroyed if an overload condition occurs, or if the drive converter was over–dimensioned. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-76 SIMODRIVE 611 (PJ)
Page 77 Tightening torque, 0.8 Nm. Insert the front connector into the front panel, insert the PC board in the locating lugs. Establish the connection using X305. Figure 7-2 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-77 SIMODRIVE 611 (PJ)
Page 78 Terminal 162 if R160 = 1 k, actN R207 = open Power image Factor 1...3 Resistor R903 Terminal 162 if R160 = open, R207 = 1 k Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-78 SIMODRIVE 611 (PJ)
Page 79 30 V/1.0 A max. 1.5 mm I=input; O=output; NC=NC contact; NO=NO contact (for signal NO=high/NC=low) Depending on the equipping version, power image (series) or current actual value image Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-79 SIMODRIVE 611 (PJ)
Page 80: Feed Control With Standard Interface
When using non–PELV circuits connected to terminals AS1, AS2, the connec- tor must be prevented from being incorrectly inserted using plug coding. Order No. of the coding, refer to Catalog NC 60.1. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-80...
Page 81 R545 R546 Speed setpoint adaptation R547 R550 Limiting, I component, speed con- R548/R549 R551/R552 troller R553 R554 Electronic weight equalization, pos./ neg. Response threshold I t monitoring Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-81 SIMODRIVE 611 (PJ)
Page 82 A delay time is not permissible. If the motor is not thermally monitored, then the complete drive could be destroyed if an overload condition occurs, or if the drive converter was over–dimensioned. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-82 SIMODRIVE 611 (PJ)
Page 83: Short Start-Up, Settings
Control board, switch S2 (S5 for 2nd axis) Note The following setting values are valid for both control versions, as long as, in individual cases, specific reference is not made to differences. Siemens AG 1997 All Rights reserved 1-83 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 84 The setting range of the current controller gain can be additionally increased using R15 on the parameter board. face The following formula is valid for S2.6 to S2.9 closed (ON): 1230 Kp(I) 11, 5 Siemens AG 1997 All Rights reserved 1-84 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 85: Adaptation Tables
1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-85 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 86 1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-86 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 87 1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-87 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 88 1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-88 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 89 1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-89 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 90 1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-90 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 91 1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-91 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 92 1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-92 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 93 1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-93 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 94 1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-94 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 95 1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system. Siemens AG 1997 All Rights reserved 1-95 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 96: Speed Controller Optimization
Therefore please refer to p. 1-121 ”Power–on”. The potentiometer scale divisions (in the setting tables) are defined as follows: The setting shown in the diagram cor- responds to 7 scale divisions. Siemens AG 1997 All Rights reserved 1-96 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 97: Tachometer Adjustments
; R50 = 68 kΩ (as supplied)). The gain, set using the Kp potentiometer is additionally influenced by the setting of potentiometer T Siemens AG 1997 All Rights reserved 1-97 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 98: Setting The Integral Action Time (Tn) Without Adaptation
C2 (only for the user–friendly inter- face). in ms Setting of pot. T Fig. 2-3 Integral action time T as a function of potentiometer T Siemens AG 1997 All Rights reserved 1-98 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 99: Integral Action Time With Adaptation (If Required)
Integral action time dependency setp. act. Nadapt R34 = 10 k R34 = 0 or standard interface Setting of the ADAPT potentiometer Fig. 2-5 Dependency of adaptation T Siemens AG 1997 All Rights reserved 1-99 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 100: Proportional Gain With Adaptation
1000 1500 2000 2500 Fixed resistor R38 in Fig. 2-7 Adaptation Kp as a function of R38 in the ”adaptation fully effective” range Siemens AG 1997 All Rights reserved 1-100 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 101 R52 = I component ineffective R52 can be between 100 kΩ and 2 MΩ to limit the speed controller I compo- nent, e. g. for slipstick effects. Siemens AG 1997 All Rights reserved 1-101 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 102 2.8 Drift offset 07.94 Feed modules (VS) Drift offset Adjusted using potentiometer for n = 0 (terminals 56 and 14 connected) Potentiometer drift Control range 30 mV Siemens AG 1997 All Rights reserved 1-102 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 103: Setting Elements With Standard Interface
BB relay on the NE module drops–out if there is no enable signal or a fault is present. 3) Function only for 2–axis version 4) The slave axis must be operated in the current–controlled mode with enabled I component. Siemens AG 1997 All Rights reserved 1-103 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 104 The monitoring time is 230 ms as standard, and can be increased, when requi- red, by mounting C239 (C240). The following simple relationship is valid: C239 (C240) 200 ms +1.15 Siemens AG 1997 All Rights reserved 1-104 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 105 40 C. If these values are exceeded (pulse fre- quency and/or ambient temperature), the response threshold must be adapted (refer to Fig. 3-2). Fig. 3-1 Siemens AG 1997 All Rights reserved 1-105 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 106 The response threshold is 55% of the power module peak current, and, when required, can be reduced corresponding to the following characteristic, by mounting R553 (R554): Fig. 3-2 Siemens AG 1997 All Rights reserved 1-106 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 107: Setting Elements With User-Friendly Interface
(set using R12) Condition: Terminal 96 connected to Speed controller monitoring inactive terminal 44 1) As supplied: R14 = open rated 2) R= 40 k – 0.5 Siemens AG 1997 All Rights reserved 1-107 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 108 R48 have been correctly mounted according to Fig. 3-7, the offset must be able to be measured when the axis is inhibited. 2) Refer to p. 1-105, "c) Tachometer adaption". Siemens AG 1997 All Rights reserved 1-108 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 109 Current setpoint limiting as a function of the voltage at terminal 96 (R12=open) Initial value 10.0 100.0 R2 [kΩ] Fig. 3-5 Current setpoint limiting as a function of R2 Siemens AG 1997 All Rights reserved 1-109 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 110 40 C. When this value is exceeded (pulse frequency and/or ambient temperature), the response threshold must be adap- ted (refer to Fig. 3-2). The characteristic is valid according to Fig. 3-1. Siemens AG 1997 All Rights reserved 1-110 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 111: Setpoint Interfaces
S eed controlled R17/18 ccw R21/22 ccw R16/18 cw R19/22 cw Current controlled Current controlled (slave) R17/18 ccw R21/22 ccw When viewing the motor shaft, drive end Siemens AG 1997 All Rights reserved 1-111 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 113 Term.102 to 1.08 2.07 3.06 4.04 5.03 6.02 7.01 8.01 9.04 11.05 term. 9 The ramp–up time range via R20 can be changed by modifying R27/R60. Siemens AG 1997 All Rights reserved 1-113 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 114 % via R225 (solder pins) for R226 = 20 kΩ R225 in kΩ in % 12 % I are set as standard. Intermediate values are obtained by interpo- lating. Siemens AG 1997 All Rights reserved 1-114 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 115 R104 |> I |< n |< n Fig. 5-2 Relay functions 1) As supplied 2) Relay drops out 3) Relay pulls–in if the function is fulfilled. Siemens AG 1997 All Rights reserved 1-115 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 116 1) Changeover speed = 47 k + R78 (R77 + 47 k ) Warning: The pulses are only canceled when the n threshold is fallen below! Siemens AG 1997 All Rights reserved 1-116 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 117 Fig. 5-4 Extending the integral action time using pot. R44 and the influence of pot. R35 on the parameter board, extending T by a specific factor Siemens AG 1997 All Rights reserved 1-117 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 118 M/P , Table 5–6, Normalization Current actual value Term.162 display by changing–over components (Table 5–8, settings via fixed values) M display P display M/P display Fig. 5-5 M/P display Siemens AG 1997 All Rights reserved 1-118 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 119 1-119...
Page 121 Open–up the connection between term.63 and term.9 Yes fault Motor accelerates? Enter a low setpoint (e. g. 0.1 V) Briefly enable term.65 No fault Does drive run continuously ? Siemens AG 1997 All Rights reserved 1-121 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 122 Section 2 Inhibit term.65 Start–up completed Inhibit term.63! Main switch: OFF Open the connection between term.64, 65 and terminal 9 Remove the battery box from term.56/14 Siemens AG 1997 All Rights reserved 1-122 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 124: Maintenance And Diagnostics
Controller enable 65 – Current–controlled Speed–controlled operation (standard operation) Setting value I refer to p. 1-84, "Current actual value normalization". Depending on the operating mode, speed–/current controlled Siemens AG 1997 All Rights reserved 1-124 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 125 In this case, it may be required to immediately shutdown the motor. 1) Depending on the mode (ready/fault signal) Siemens AG 1997 All Rights reserved 1-125 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 126: Standard Interface (Two-Axis)
If the motor is not thermally monitored, when an overload situation occurs or if the drive converter was over dimensioned, the complete drive could be destroyed. Siemens AG 1997 All Rights reserved 1-126 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 127: Troubleshooting
– Motor feeder interrupted, motor feeder, short–circuit/ground fault (Vce monitoring stored up to POWER–ON)? Fault cannot be removed replace module – 5V level faulted replace module Siemens AG 1997 All Rights reserved 1-127 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 128 1-128...
Page 129 1-129...
Page 130 X50 X55 X51 X56 Drift X52 X57 Tacho meter X53 X58 X54 X59 Kp(N) X60 X69 X61 X70 X62 X71 Adapt Fig. 9-2 Block diagram, parameter board Siemens AG 1997 All Rights reserved 1-130 SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition...
Page 132 Motor to Drive connections Connector assignment X311 and X313 (2 Axis) Wiring of Motor to Drive F/B Cable Tacho, Rotor Position & Thermistor - - - - - - - - - - - - ( suggested Wire Size AWG 22 or 24 ) Dummy Plug If the Motor is 6FC9348-7AT...
Page 133: Important Circuit Information
Electronics power supply Component Comments connection X181 Connection 2U1––2W1 1U1––1W1 Not permissible Supply L1 to L3 Possibility to connect–up the 2U1––2W1 1U2––1W2 Connect–up electronics power supply NE module Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-133 SIMODRIVE 611 (PJ)
Page 134 6SN1118–0AE11–0AA1 (new feed drive Order Nos.), the pulse inhibit becomes effective after max. 1 ms. These times must be observed when using armature short–circuit contactors or contactors in the motor feeder cable. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-134 SIMODRIVE 611 (PJ)
Page 135 Encoder fault (red LED lit) S5.5=ON Terminal 663=ON Terminal 65=ON Resolver–standard – ready 840D NC ready NC ready FD/MSD digital Drive – ready (red LED dark) FD/MSD digital – ready Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-135 SIMODRIVE 611 (PJ)
Page 136 If the DC link voltage falls below 290 V, then all of the modules are inhibited (the drives coast down) and the internal line contactor drops–out. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-136...
Page 137 Important Terminal 48 must be de–ener- gized 10 ms earlier, before the line supply contacts of the main switch open. This means, e. g. a leading contact Supply Figure 9-1 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-137 SIMODRIVE 611 (PJ)
Page 138 48 must be observed (13 V). Additional loads connected to the external 24 V power supply must be provided with an overvol- tage limiting circuit (e.g. free–wheeling diode). Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-138 SIMODRIVE 611 (PJ)
Page 139 If the power supply is fed through P500, M500 at connector X181, it is not per- missible to use a 6–conductor connection (electronics power supply connected before the HF commutating reactor). to the NC Figure 9-3 Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-139 SIMODRIVE 611 (PJ)
Page 140 73.1 (NO contact) of the NE module. The ready relay of the NE module must be set to ready (S1.2 OFF setting). NE–module Drives Monitoring module Drives X111 73.1 Figure 9-4 Connecting diagram Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-140 SIMODRIVE 611 (PJ)
Page 141 In order that the drive brakes controlled and the contour is still maintained down to standstill, terminal 48 and terminal 63 must be kept energized until the drives come to a standstill. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-141...
Page 143 Note When a fault condition develops, linear motors can continue to rotate through electrical (approx. 56 or 72 mm incl. overshoot) . Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-143 SIMODRIVE 611 (PJ)
Page 144 NS1/NS2 connection is interrupted. When the line contactor is opened, there is still residual energy in the DC link which must be taken into account in the risk evaluation. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-144...
Page 146 If all previous steps have been correctly executed, all of the drives in the restric- ted working zone are locked–out to prevent drives starting accidentally, and personnel can enter or access the restricted hazardous zone. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-146...
Page 147 DC link must be instantaneously and reliably interrupted. This connection is not permissible in the setting–up mode. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-147 SIMODRIVE 611 (PJ)
Page 149: Application Examples
Only switching contacts may be located between terminals NS1 and NS2. These contacts must be floating. A uniform two–channel functionality is not shown in the following recommended circuits. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-149 SIMODRIVE 611 (PJ)
Page 150 I/R module Drive 1 Drive 2 Drive 3 Supply T. 112 T. 663 T. 663 T. 663 Figure 9-5 Block diagram of the system to be protected Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-150 SIMODRIVE 611 (PJ)
Page 151 (TK) of the machining zone protective device and the safety switch must be cyclically monitored by the machine control to ensure that they are functioning correctly. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-151 SIMODRIVE 611 (PJ)
Page 152 T. 663 T. 65 I/R module Feed drive module Main spindle drive/induction motor module Figure 9-6 Application example 1 (also refer to the information in Section 9.5.9) Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-152 SIMODRIVE 611 (PJ)
Page 153 T. 663 T. 65 Main spindle drive/induction motor module I/R module Feed drive module Figure 9-7 Application example 2 (also refer to the information in Section 9.5.9) Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-153 SIMODRIVE 611 (PJ)
Page 154 1) Relay KS and terminals AS1, AS2 are not provided for the UE module. As there is no step–up controller in the UE module, the voltage cannot be increased above the rectified line voltage level. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition...
Page 155 Terminal P500, M500, terminals for the power supply for the connection to the power DC link Only floating switching contacts may be connected between terminals NS1 and NS2. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-155 SIMODRIVE 611 (PJ)
Page 156: Emc Measures
VDE. In normal industrial supply networks, it is guaranteed, without having to use other measures that the disturbance and noise values remain below the permissible limits, thus ensuring disturbance–free operation Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-156...
Page 157 A guarantee for the correction functioning is only given when the original manu- facturers cables are used. Also refer to the ”EMC Guidelines for SINUMERIK/SIMODRIVE and SIROTEC controls”. Siemens AG 1998 All Rights reserved 6SN1197–0AA00 02.98 Edition 1-157 SIMODRIVE 611 (PJ)
Page 158 1-158...
Page 159: Mounting Dimensions
MOUNTING DIMENSIONS 1-159...
Page 160 1-160...
Page 161: Drive Modules
DRIVE MODULE DIMENSIONS DIMENSION CHART ON FOLLOWING PAGE 1-161...
Page 162 Dimension Chart – for Drive Drawings Module Type Module Rating Module dim. X dim. Y dim. Z Weight kg(lb's) Width Power Infeed (I/R & U/E) 5 KW 50 mm (14.3) (6SN1145- & / or 6SN1146-) 10, 16 KW 100 mm 50 mm 9.5, 10.5 (21, 23) 28, 36 KW...
Page 163: Reactors
REACTOR MOUNTING DIMENSIONS Reactor Part # Rated Height “Footprint” Dimensions 200mm 166mm 6SN1111-1AA00-0CA0 28 kW 190mm 68mm 136mm 100mm 11mm 5.8mm 330mm 175mm 6SN1111-0AA00-0BA0 16 kW 145mm 136mm 136mm 150mm 15mm 6SN1111-0AA00-0BA1 330mm 175mm 6SN1111-0AA00-0CA0 136mm 136mm 150mm 36 kW 232mm 15mm 6SN1111-0AA00-0CA1...
Page 164 Reactor Part # Rated Height “Footprint” Dimensions 380mm 325mm 224mm 175mm 6SN1111-0AA00-1EA0 80 kW 200mm 156mm 10mm 142mm 225mm 15mm 18mm 330mm 6SN1111-0AA00-0FA0 120 kW 340mm 264mm 138mm 10mm 225mm 18mm 380mm 325mm 264mm 6SN1111-0AA00-1FA0 120 kW 300mm 175mm 156mm 10mm 142mm 225mm...
Page 165 1-165...
Page 166 1-166...
Page 167 1-167...
Page 168 1-168...
Page 169 1-169...
Page 170 1-170...
Page 171 TERMINALS P600 AND M600 TO DISCHARGE TO A SAFE LEVEL BEFORE PROCEEDING. The Discharge time can be up to 5 Minutes. After the DC Bus has safely discharged, the machine interface can be connected and tested. Suggested Enabling Circuit SIEMENS Energy & Automation Machine Industry Business X161.9 X161.112...
Page 172 SECTION F 1-172...
Page 173 SECTION F 1-173...
Page 174 611-A Servo Feed Module(1-Axes Standard Version) Basic Start Up Procedure NOTES: These Steps are REQUIRED prior to powering up the motor. Installation Guide 6SN1197-0AA60-0BP3 is required for this procedure. The following steps assume the DC Link Power Source(I / R Module) is already operational.
Page 175 SECTION G 1-175...
Page 176 1-176...
Page 177 611-A Servo Feed Module(2-Axes Standard Version) Basic Start Up Procedure NOTES: These Steps are REQUIRED prior to powering up the motor. Installation Guide 6SN1197-0AA60-0BP3 is required for this procedure. The following steps assume the DC Link Power Source(I / R Module) is already operational.
Page 178 SECTION H 1-178...
Page 179 SECTION H 1-179...
Page 180 611-A Servo Feed Module(2-Axes Standard Version) Basic Start Up Procedure NOTES: These Steps are REQUIRED prior to powering up the motor. Installation Guide 6SN1197-0AA60-0BP3 is required for this procedure. The following steps assume the DC Link Power Source(I / R Module) is already operational.
Page 181 SECTION I 1-181...
Page 182 SECTION J 1-182...
Page 183 1-183...
Page 184 1-184...
Page 185 Mating Connectors for SimoDrive 611-A Modules Order Number Grid Number of Pins Dimension 6SY9433 5.08 mm 6SY9432 5.08 mm 6SY9896 5.08 mm 6SY9898 5.08 mm 6SY9897 5.08 mm 6SY9900 7.60 mm 6SY9901 5.08 mm 6SY9903 5.08 mm 6SY9902 5.08 mm 611-A Feed Drive Number Feedback Connector...
Page 187 GENERAL INFORMATION AL S REGARDING AC SERVO MOTORS...
Page 189 S1 (100 K) and S1 (60 K) Intermittent operation S3–60 % (100 K), S3–40 % (100 K) S3–25 % (100 K) for a 10 min duty cycle. Fig. 1-1 Normalized speed–torque diagram Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-1 SIMODRIVE 611 (PJ)
Page 191: Definitions Al S/1
This allows the rating of the drive converter module (current rating) to be minimized. The voltage limiting characteristics are valid for 1FT5/1FT6 for 600 V and for 1FK6 for 540 V. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-3 SIMODRIVE 611 (PJ)
Page 192 General information on AC servomotors Table 1-1 Code letter, winding version AL S Rated speed Winding version [RPM] (10th position of the Order No.) 1200 1500 2000 3000 4000 4500 6000 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-4 SIMODRIVE 611 (PJ)
Page 193 = New limiting torque at n (P4) limit (new) rated = Rated speed from the data sheet rated Check: P4 must lie on the new limiting characteristic which was entered Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-5 SIMODRIVE 611 (PJ)
Page 194 . It is either defined by the limiting speed electrical (voltage limiting characteristic) or mechanical (centrifugal forces, bear- ing stressing). The lower value is always specified in the list data. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-6 SIMODRIVE 611 (PJ)
Page 195 Further, the steady–state load and the friction torques must be included in the calculation. Voltage constant Value of the induced motor voltage at a speed of 1000 RPM. The phase–to– phase motor terminal voltage is specified. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-7 SIMODRIVE 611 (PJ)
Page 196 Core types are a subset of the complete motor spectrum. Core types have shorter delivery times, and in some cases are available ex–stock. The option versions are restricted. They have a different Order designation. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-8...
Page 197 RMS motor voltage 2nd line: Additional operating point (for 230V drive converter input voltage) Stall torque/stall current at 60/100 K winding temperature rise Serial number 16–digit motor Order No. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/1-9 SIMODRIVE 611 (PJ)
Page 200 The following table will help you to select the required degree of protection. In addition to the theoretical DIN regulations, practical experience values have been taken into account. If in doubt, always select the next higher degree of protection. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-2 SIMODRIVE 611 (PJ)
Page 201 1FK6 forced–ventilated motors It is not permissible that the hot discharged air is drawn in again. For the version with holding brake and oil as cooling–lubricating medium: IP 67 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-3...
Page 202 Standard for the motors 1FT5 1FT6 and 1FK6 Optional for the motors 1FT6 and 1FK6 1FT5 Dimensions, refer to the dimension drawings in the specific motor chap- ters! Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-4 SIMODRIVE 611 (PJ)
Page 203 63 (1FT5) 0.08 mm 0.04 mm 63 (1FT6/1FK6) 0.1 mm 0.05 mm 0.1 mm 0.05 mm 0.1 mm 0.05 mm 0.1 mm 0.05 mm 0.125 mm 0.063 mm Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-5 SIMODRIVE 611 (PJ)
Page 204 The speeds of 1800 RPM and 3600 RPM and the associated limit values are defined acc. to IEC 34–14. The speeds of 4500 RPM and 6000 RPM and the specified values are defined by the motor manufacturer. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-6...
Page 205 (20 Hz to 2 kHz) 30 m/s2 radial (20 Hz to 2 kHz) Balancing (acc. to For motors with key: DIN ISO 8821) 1FT5 motors: Full–key balancing 1FT6/1FK6 motors: Half–key balancing Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-7 SIMODRIVE 611 (PJ)
Page 206 Experience values for toothed belts c = 1.5 to 2.2 Experience values for flat belts c = 2.2 to 3.0 For other designs, the actual forces from the torque to be transferred should be considered. qperm. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-8 SIMODRIVE 611 (PJ)
Page 207 Paint finish for 1FT5, 1FT6 and 1FK6 1FT5, 1FT6 1FK6 Anthracite (SN30901–614) Primer finish; without final paint finish Two–component epoxy resin paint; No special paint finish is required for the tropics. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-9 SIMODRIVE 611 (PJ)
Page 208 The torque must be reduced (refer to the diagram above) Instructions on the rating plate: “Reduce rating with gearing” Dimensioning information regarding the required motor size is provided in the following section. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-10 SIMODRIVE 611 (PJ)
Page 209 The complete system must be optimized, so that the superimposed vibrations/ oscillations are minimized. Motor Gearboxes Fig. 2-8 Gearbox engineering/dimensioning Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-11 SIMODRIVE 611 (PJ)
Page 210 η 0.92 Cyclo gearbox Single–stage η 0.7 Harmonic drive η 0.45...0.9 Worm gear Dimensioning for S3 duty The torque does not have to be reduced. / (i η Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-12 SIMODRIVE 611 (PJ)
Page 211 48432 Rheine Postfach 1763; 48407 Rheine Tel.: +49 05971/798–465(426) FAX: –400 You will find the assignment of the drive couplings to the motors in the appropriate motor chapter. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-13 SIMODRIVE 611 (PJ)
Page 212 It is practical to have a transformer with 5 secondary taps in steps of approx. 2 V starting from an average secondary voltage 29 V AC A varistor is preferable as the free–wheeling diode will increase the closing time. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/2-14...
Page 213 – Contactor contact – Single–phase transformer – Holding brake – Rectifier – Varistor (e.g. Q69–X3022 Siemens type 30 V) Fig. 2-9 Recommended external power supply circuit for the holding brake Technical data for the holding brakes are provided in the appropriate motor chapters.
Page 215 The resis- tors required externally, are listed in the motor tables. Ordering address: Fritzlen GmbH & Co.KG Gottlieb–Daimler–ph.. 61 71711 Murr Tel.: +49 07144 / 2724–25 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/3-1 SIMODRIVE 611 (PJ)
Page 216 In order to prevent mechanical damage, mechanical end stops must be provided at the end of the absolute traversing range of the machine axes. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/3-2...
Page 217 Speed n rated rated Run–on time t Run–on time t Fig. 3-1 Armature short–circuit braking SIMODRIVE U V W Fig. 3-2 Circuit (principle circuit) for armature short–circuit braking Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/3-3 SIMODRIVE 611 (PJ)
Page 219 Cross–section for the motor (RMS) connection [mm 11.3 15.7 20.9 27.0 37.4 10.0 50.5 16.0 66.1 25.0 81.8 35.0 99.2 50.0 RMS current: 1FT5: (at standstill: I 1FT6/1FK6: Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/4-1 SIMODRIVE 611 (PJ)
Page 220 Screens should be used in the overall protective grounding concept. Open–cir- cuit or unused cores/electrical cables which can be touched, should be con- nected to protective ground. If the brake feeder cables in the SIEMENS acces- sory cables are not used, then the braking cable conductors and screens must be connected to the cabinet ground.
Page 221 Connectors, sizes 1; 1.5; 2; 3 acc. to DIN 46228 Screen Br– 5/– Note Performance– or Standard cables are available. The technical data is provided in Catalog NCZ. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/4-3 SIMODRIVE 611 (PJ)
Page 222 6FX 002– –1CF0 50 m 6FX 002– –1FA0 100 m 6FX 002– –2AA0 150 m 6FX 002– –2FA0 You will find the complete Order designations in Catalog NC Z! Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/4-4 SIMODRIVE 611 (PJ)
Page 223 – Brake Connector size 1: + Brake – Connector size 1.5: – Connector size 2: – Connector size 3: Fig. 4-1 Connector assignments (when viewing the connector side) Siemens AG 1997 All Rights reserved 6SN1197–0AA20 AL S/4-5 SIMODRIVE 611 (PJ)
Page 225 1FT5... AC SERVO MOTOR DESCRIPTIONS 1FT5...
Page 227 Thermal motor protection PTC thermistor (acc. to IEC 34–11) in the stator winding Shaft end Cylindrical; with keyway and with key (acc. to DIN 748, Part 3); tolerance zone k6 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-1 SIMODRIVE 611 (PJ)
Page 228 24 V supply voltage (acc. to DIN 0580 7/79) Working brake (shaft height 71, 100, 132) Integrated pulse encoder (shaft height 63–132) Mounted pulse encoder Prepared for encoder mounting Mounted planetary gearbox Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-2 SIMODRIVE 611 (PJ)
Page 229 108–0AF71 62.5 4x25 5 A33–1 102–0SF71 11.3 4x10 5 A32–1 104–0SF71 14.3 4x16 5 A23–1 106–0SF71 18.2 4x25 5 A33–1 132–0AF71 4x16 5 A23–1 132–0SF71 23.6 4x25 5 A33–1 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-3 SIMODRIVE 611 (PJ)
Page 230 2) Cables can be supplied in incremental lengths of 1 meter; length code, refer to Chapter AL S/4.3. 3) With the specified power module, the motor cannot be fully utilized to 100 K winding temperature. 4) 2=Performance cable; 4=Standard cable; Technical data, refer to Catalog NC Z Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-4...
Page 231 0[100 k] 2) Cables can be supplied in incremental lengths of 1 meter; length code, refer to Chapter AL S/4.3. 3) 2=Performance cable; 4=Standard cable; Technical data, refer to Catalog NC Z Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-5...
Page 232 [Nm] 1FT5034– AK71 – 1FT5036– AK71 – 1FT5042– AF71 – 1FT5042– AK71 – 1FT5044– AF71 – 1FT5044–0AK71 – 10.0 1FT5046– AF71 – 12.8 11.9 1FT5046– AK71 – 20.6 18.6 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-6 SIMODRIVE 611 (PJ)
Page 233 1FT5076– AC71 – 16.8 31.4 27.5 25.5 24.5 1FT5076– AF71 – 13.4 31.4 40.5 25.0 36.5 1FT5076–0AG71 – 11.5 31.6 54.5 25.5 48.5 1FT5076–0AK71 – 31.6 80.0 25.5 71.5 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-7 SIMODRIVE 611 (PJ)
Page 234 When utilized acc. to M (100 K), a brake resistor must be connected in series, to prevent partial de–magnetization. When utilized acc. to M (60 K) the additional brake resistor is not required. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-8 SIMODRIVE 611 (PJ)
Page 235 (100 K), a brake resistor must be connected in series in order to prevent partial de–magnetization. When utilized acc. to M (60 K), the additional brake resistor is not required. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-9 SIMODRIVE 611 (PJ)
Page 236 21.4 1FT5101–0AC71 – 15.0 29.0 26.0 24.0 23.5 1FT5101–0AF71 – 11.9 28.7 39.0 23.5 34.5 1FT5103–0AC71 – 21.0 42.4 38.0 34.0 34.0 1FT5103–0AF71 – 16.0 42.7 56.5 34.5 50.5 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-10 SIMODRIVE 611 (PJ)
Page 238 SPG 060–M01 1FT5036 1FT5042 SPG 075–M01 1FT5044 1FT5046 1FT5062 SPG 100–M01 1FT5064 1FT5066 1FT5072 SPG 140–M01 1FT5074 1FT5076 1FT5102 SPG 180–M01 1FT5104 1FT5106 1FT5108 1FT5132 SPG 210–M01 1FT5134 1FT5136 1FT5138 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-12 SIMODRIVE 611 (PJ)
Page 239 SPG 100–M02 1FT5044 1FT5046 1FT5062 1FT5064 1FT5064 SPG 140–M02 1FT5066 1FT5072 1FT5072 SPG 180–M02 1FT5074 1FT5076 1FT5072 SPG 210–M02 1FT5074 1FT5076 1FT5102 1FT5076 SPG 240–M02 1FT5102 1FT5104 1FT5106 1FT5108 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-13 SIMODRIVE 611 (PJ)
Page 240 Axial load F =0.5 F for SPG 060 to SPG 180; F for SPG 210. For SPG 060 and SPG 075: 6 arcmin Values in brackets (...) for i =10 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-14 SIMODRIVE 611 (PJ)
Page 241 Nominal values for the maximum permissible drive shaft load at the shaft center at a speed n =300 RPM Axial load F =0.5 F for SPG 075 to SPG 180; F for SPG 210 and SPG 240. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-15 SIMODRIVE 611 (PJ)
Page 242 – The motor dimensions should be taken from the dimension drawings. Termination technology: Connector Supply voltage: 1–ph. 230/260 V AC, 50/60 Hz Maximum current: 0.3 A Weight of the fan assembly: approx. 4.8 kg Power connector size 1 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-16 SIMODRIVE 611 (PJ)
Page 243 It may be necessary to use other pinions (e.g. Shore hardness 80 Sh–A). This must be optimally harmonized in conjunction with the mounted mechanical sys- tem. Warning The accelerating torque may not exceed the clamping torque! Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-17 SIMODRIVE 611 (PJ)
Page 244: Interfaces 1Ft5/1
ϑ +BR BR2- whgn gy whbn whbn whbn gn ye wh bn 11 12 3UN6...9 – yegn Fig. 1-4 Connection assignment: Power, brake, tachometer, position encoder and PTC thermistor Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-18 SIMODRIVE 611 (PJ)
Page 245 1.4 Thermal motor protection 08.95 1FT5 AC servomotors Thermal motor protection Refer to GE Chapter 1 Encoder 1FT5 Refer to GE Chapter 1 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/1-19 SIMODRIVE 611 (PJ)
Page 247 7 = 600 V Type of construction 1 = IM B5 (IM V1, IM V3) Termination type Power connector connection + bracket for signal connection Supplementary data with codes Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/2-1 SIMODRIVE 611 (PJ)
Page 248 Only a maximum of 2 per motor version can be supplied ex–factory Limiting frequency: 250 kHz; motors may only be designed for a winding temperature rise =60 K . Cannot be combined with a connector transition direction, axial NDE. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/2-2 SIMODRIVE 611 (PJ)
Page 249 Smooth shaft/with holding brake Limiting frequency: 250 kHz; motors may only be designed for a winding temperature rise =60 K. Cannot be combined with a connector transition direction, axial NDE. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/2-3 SIMODRIVE 611 (PJ)
Page 250 Special version: Codes Integrated holding brake Mounted ROD 426 pulse encoder When ordering, specify the following: 1FT5102–0AF71–1–Z G45+H22 Order No., core type: 1FT5102–1AF71–1EB0 (the same motor, only prepared for encoder mounting) Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/2-4 SIMODRIVE 611 (PJ)
Page 251 The shift of the voltage limiting characteristics is described in Chapter ALS/1.1. The specified thermal limiting characteristics are referred to =100 K. 3.1.1 Standard motors Note The rotor moment of inertia for 1FT5 motors is specified without tachometer. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-1 SIMODRIVE 611 (PJ)
Page 252 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-1 Speed–torque diagram 1FT5034 1) valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-2 SIMODRIVE 611 (PJ)
Page 253 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-2 Speed–torque diagram 1FT5036 1) valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-3 SIMODRIVE 611 (PJ)
Page 254 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-3 Speed–torque diagram 1FT5042 1) valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-4 SIMODRIVE 611 (PJ)
Page 255 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-4 Speed–torque diagram 1FT5044 1) valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-5 SIMODRIVE 611 (PJ)
Page 256 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-5 Speed–torque diagram 1FT5046 1) valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-6 SIMODRIVE 611 (PJ)
Page 257 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-6 Speed–torque diagram 1FT5062 with standard brake valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-7 SIMODRIVE 611 (PJ)
Page 258 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-7 Speed–torque diagram 1FT5064 with standard brake valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-8 SIMODRIVE 611 (PJ)
Page 259 10.5 M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-8 Speed–torque diagram 1FT5066 with standard brake valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-9 SIMODRIVE 611 (PJ)
Page 260 13.5 M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-9 Speed–torque diagram 1FT5072 with standard brake valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-10 SIMODRIVE 611 (PJ)
Page 261 17.2 M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-10 Speed–torque diagram 1FT5074 with standard brake valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-11 SIMODRIVE 611 (PJ)
Page 262 Weight without brake M [Nm] S3–25% S3–60% 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-11 Speed–torque diagram 1FT5076 with standard brake valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-12 SIMODRIVE 611 (PJ)
Page 263 Weight with brake Weight without brake M [Nm] S3–25% S3–60% 1000 1500 2000 2500 3000 3500 4000 n [RPM] Fig. 3-12 Speed–torque diagram 1FT5102 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-13 SIMODRIVE 611 (PJ)
Page 264 Weight with brake Weight without brake M [Nm] S3–25% S3–60% 1200 1600 2000 2400 2800 3200 n [RPM] Fig. 3-13 Speed–torque diagram 1FT5104 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-14 SIMODRIVE 611 (PJ)
Page 265 Weight with brake Weight without brake M [Nm] S3–25% S3–60% n [RPM] 1200 1600 2000 2400 2800 3200 Fig. 3-14 Speed–torque diagram 1FT5106 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-15 SIMODRIVE 611 (PJ)
Page 266 Weight with brake Weight without brake M [Nm] S3–25% S3–60% 1200 1600 2000 2400 2800 3200 n [RPM] Fig. 3-15 Speed–torque diagram 1FT5108 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-16 SIMODRIVE 611 (PJ)
Page 267 Weight with brake Weight without brake M [Nm] S3–25% S3–60% n [RPM] 1200 1600 2000 2400 2800 3200 Fig. 3-16 Speed–torque diagram 1FT5132 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-17 SIMODRIVE 611 (PJ)
Page 268 Weight with brake Weight without brake M [Nm] S3–25% S3–60% 1000 1250 1500 1750 2000 n [RPM] Fig. 3-17 Speed–torque diagram 1FT5134 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-18 SIMODRIVE 611 (PJ)
Page 269 Weight with brake Weight without brake M [Nm] S3–25% S3–60% 1000 1250 1500 1750 2000 n [RPM] Fig. 3-18 Speed–torque diagram 1FT5136 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-19 SIMODRIVE 611 (PJ)
Page 270 Weight with brake Weight without brake M [Nm] S3–25% S3–60% 1000 1250 1500 1750 2000 n [RPM] Fig. 3-19 Speed–torque diagram 1FT5138 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-20 SIMODRIVE 611 (PJ)
Page 271 23.5 23.5 Weight without brake M [Nm] 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-20 Speed–torque diagram 1FT5074, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-21 SIMODRIVE 611 (PJ)
Page 272 27.5 27.5 Weight without brake M [Nm] 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-21 Speed–torque diagram 1FT5076, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-22 SIMODRIVE 611 (PJ)
Page 273 Weight with brake Weight without brake M [Nm] 1000 1500 2000 2500 3000 3500 4000 n [RPM] Fig. 3-22 Speed–torque diagram 1FT5102, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-23 SIMODRIVE 611 (PJ)
Page 274 Weight with brake Weight without brake M [Nm] n [RPM] 1200 1600 2000 2400 2800 3200 Fig. 3-23 Speed–torque diagram 1FT5104, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-24 SIMODRIVE 611 (PJ)
Page 275 Weight with brake Weight without brake M [Nm] n [RPM] 1200 1600 2000 2400 2800 3200 Fig. 3-24 Speed–torque diagram 1FT5106, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-25 SIMODRIVE 611 (PJ)
Page 276 Weight with brake Weight without brake M [Nm] n [RPM] 1200 1600 2000 2400 2800 3200 Fig. 3-25 Speed–torque diagram 1FT5132, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-26 SIMODRIVE 611 (PJ)
Page 277 Thermal time constant Weight with brake Weight without brake M [Nm] 1000 1250 1500 1750 2000 n [RPM] Fig. 3-26 Speed–torque diagram 1FT5134, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-27 SIMODRIVE 611 (PJ)
Page 278 Thermal time constant Weight with brake Weight without brake M [Nm] 1000 1250 1500 1750 2000 n [RPM] Fig. 3-27 Speed–torque diagram 1FT5136, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-28 SIMODRIVE 611 (PJ)
Page 279 Thermal time constant Weight with brake Weight without brake M [Nm] 1120 1280 n [RPM] Fig. 3-28 Speed–torque diagram 1FT5138, force–ventilated valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-29 SIMODRIVE 611 (PJ)
Page 280 Weight without brake M [Nm] S3–25 % S3–60 % 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-29 Speed–torque diagram 1FT5070 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-30 SIMODRIVE 611 (PJ)
Page 281 Weight without brake M [Nm] S3–25 % S3–60 % 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-30 Speed–torque diagram 1FT5071 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-31 SIMODRIVE 611 (PJ)
Page 282 10.5 10.5 M [Nm] S3–25 % S3–60 % 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-31 Speed–torque diagram 1FT5073 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-32 SIMODRIVE 611 (PJ)
Page 283 15.5 15.5 M [Nm] S3–25 % S3–60 % 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-32 Speed–torque diagram 1FT5100 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-33 SIMODRIVE 611 (PJ)
Page 284 Weight without brake M [Nm] S3–25 % S3–60 % 1600 2400 3200 4000 4800 5600 6400 n [RPM] Fig. 3-33 Speed–torque diagram 1FT5101 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-34 SIMODRIVE 611 (PJ)
Page 285 Weight without brake M [Nm] S3–25 % S3–60 % 1000 1500 2000 2500 3000 3500 4000 n [RPM] Fig. 3-34 Speed–torque diagram 1FT5103 valid for 600 V DC link voltage Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-35 SIMODRIVE 611 (PJ)
Page 286 Caution Axial forces are not permissible for motors with integrated holsing brake! Definition, refer to Chapter 2.1, General information on AC servomotors AL S. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-36 SIMODRIVE 611 (PJ)
Page 287 RPM n=8000 RPM x[mm] Axial force Permissible axial force as a function of the cantilever force. 1FT5034 to 1FT5036 Q AS n=2000 RPM 3000 4500 6000 8000 A AS Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-37 SIMODRIVE 611 (PJ)
Page 288 Axial force Permissible axial force as a function of the cantilever force. 1FT5042 to 1FT5046 Q AS n=2000 RPM 3000 4500 6000 8000 500 N 600 A AS Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-38 SIMODRIVE 611 (PJ)
Page 289 Permissible axial force as a function of the cantilever force. 1FT5062 to 1FT5066 Q AS 6000 3000 2000 1500 1000 3000 2500 n=60 RPM 2000 1500 1000 1000 2000 3500 A AS Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-39 SIMODRIVE 611 (PJ)
Page 290 Permissible axial force as a function of the cantilever force. 1FT5072 to 1FT5076 Q AS 6000 3000 2000 1500 1000 3000 2500 n=60 RPM 2000 1500 1000 1000 2000 3500 A AS Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-40 SIMODRIVE 611 (PJ)
Page 291 1FT5102 to lifetime of 20,000 hours. 1FT5104 1FT5 Axial force Permissible axial force as a function of the cantilever force. 1FT5102 to 1FT5104 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-41 SIMODRIVE 611 (PJ)
Page 292 1FT5106 to lifetime of 20,000 hours. 1FT5108 1FT5 Axial force Permissible axial force as a function of the cantilever force. 1FT5106 to 1FT5108 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-42 SIMODRIVE 611 (PJ)
Page 293 Q AS 11000 n=60 RPM 9000 6000 8000 4000 3000 7000 2000 1500 6000 5000 4000 3000 2000 1000 1000 3000 5000 7000 9000 11000 N 14000 A AS Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-43 SIMODRIVE 611 (PJ)
Page 294 Permissible axial force as a function of the cantilever force. 1FT5070 and 1FT5071 6000 3000 Q AS 2000 1500 1000 2000 1500 n=60 RPM 1000 1000 2500 A AS Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/3-44 SIMODRIVE 611 (PJ)
Page 295 Dimension drawings 1FT5 Note Siemens AG reserves the right to change motor dimensions within the scope of design improvements without prior notice. Dimension drawings can go out of date. Up–to–date dimension drawings can be requested at no charge. Standard type of construction, basic version Fig.
Page 304 4 Dimension drawings 10.96 08.95 1FT5 AC servomotors 1FT5 Fig. 4-8 1FT507 force–ventilated with connector size 2/3 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/4-10 SIMODRIVE 611 (PJ)
Page 305 10.96 4 Dimension drawings 08.95 1FT5 AC servomotors 1FT5 Fig. 4-9 1FT510 force–ventilated with connector size 2/3 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/4-11 SIMODRIVE 611 (PJ)
Page 306 4 Dimension drawings 10.96 08.95 1FT5 AC servomotors 1FT5 Fig. 4-10 1FT513 force–ventilated with connector size 2/3 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/4-12 SIMODRIVE 611 (PJ)
Page 313 10.96 4 Dimension drawings 08.95 1FT5 AC servomotors 1FT5 Fig. 4-17 1FT513 non–ventilated with connector size 2/3 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/4-19 SIMODRIVE 611 (PJ)
Page 319 10.96 4 Dimension drawings 08.95 1FT5 AC servomotors 1FT5 Fig. 4-23 1FT510 non–ventilated with connector size 2/3 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/4-25 SIMODRIVE 611 (PJ)
Page 320 4 Dimension drawings 10.96 08.95 1FT5 AC servomotors 1FT5 Fig. 4-24 1FT513 non–ventilated with connector size 2/3 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 1FT5/4-26 SIMODRIVE 611 (PJ)
Page 321 FEEDBACK DEVICES FOR 1FT5...
Page 323 For thermally critical load situations, e.g. high overload when the motor is at standstill, adequate protection is no longer provided. For example, a thermal overcurrent relay must be provided as additional protection. Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-1...
Page 324 20 % 20 % Peak ripple 0.5 % Linearity error 0.2 % 0.2 % Reversing error 0.2 % 0.2 % Encoder cable: 6FX 202–2CB31– Performance/Standard Length Mating connector: 6FX2003–0CE12 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-2 SIMODRIVE 611 (PJ)
Page 325 Signal characteristics for clockwise direction of rotation The servomotors may only be utilized for a temperature rise of ∆T = 60 K. Fig. 1-3 1FT5 servomotor with integrated ROD 320.005 pulse encoder Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-3 SIMODRIVE 611 (PJ)
Page 326 R– Screen N, P, T R, S Jumper When viewing the connector side (pins) Mating connector: 6FC9348–7AV01 (socket) Pre–assembled cables: Refer to Catalog NC Z Noise signal: LED monitoring Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-4 SIMODRIVE 611 (PJ)
Page 327 2 channels, displaced through 90 electrical 1 zero pulse per revolution A– B– R– Fig. 1-4 Signal characteristics for a clockwise direction of rotation Fig. 1-5 1FT5 servomotor with mounted rotary encoder Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-5 SIMODRIVE 611 (PJ)
Page 328 A– not connected When viewing the connector side (pins) 0 V Sense +5 V Mating connector: 6FX2003–0CE12 (socket) Pre–assembled cables: Refer to Catalog NC Z Noise signal: LED monitoring Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-6 SIMODRIVE 611 (PJ)
Page 329 SSI or Profibus DP as well as mounting–compatible encoders. 1FT503 1FT504 1FT506 1FT507 1FT510 1FT513 Fig. 1-6 Mounting absolute angle encoders with standard pulse encoder flange onto motors 1FT503 to 1FT513 Siemens AG 1997 All Rights reserved 6SN1197–0AA20 GE/1-7 SIMODRIVE 611 (PJ)

Siemens SIMODRIVE 611A Installation And Planning Manual

SECTION 1 - Analog Feed Drives

Supply Infeed (NE) Module

Power Modules

Control Components

Maintenance and Diagnostics

Important Circuit Information

Application Examples

EMC Measures

Mounting Dimensions

Quick Links

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Summary of Contents for Siemens SIMODRIVE 611A

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