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Siemens 500 Installation Operation & Maintenance

Induction motors / generators horizontal - medallion 500, 580, 680, 800, 1120 frames tewac & teaac enclosures.
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Induction Motors/
Generators
Horizontal - Medallion
500, 580, 680, 800, 1120 Frames
TEWAC & TEAAC Enclosures
Types CGG, NCGG, CAZ
ANIM-03521-0110
(New Issue)
©2010 Siemens Industry, Inc. All rights reserved.
Installation
Operation
Maintenance

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   Summary of Contents for Siemens 500

  • Page 1

    Induction Motors/ Generators Horizontal - Medallion 500, 580, 680, 800, 1120 Frames TEWAC & TEAAC Enclosures Types CGG, NCGG, CAZ ANIM-03521-0110 (New Issue) ©2010 Siemens Industry, Inc. All rights reserved.  Installation Operation Maintenance...

  • Page 2: Table Of Contents

    The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty.

  • Page 3: Safety Procedure

    Safety Procedures This equipment contains hazardous voltages. Death, serious personal injury or property damage can result if safety instructions are not followed. The successful and safe operation of motors and generators is dependent upon proper handling, installation, operation and maintenance, as well as upon proper design and manufacture.

  • Page 4: Introduction

    Inspect new motors for shipping invoice. examination before removing from cars or trucks. If damage or indication of rough handling is evident, file a claim with the carrier at once, and notify your Siemens sales representative. Remove only the shipping invoice.

  • Page 5: Handling

    The plant (or department) is shut down for 30 days. NOTE Storage requirements vary, depending on the length of storage and the climate. For storage periods of three months or longer or climate variations, consult Siemens Storage Recommendations ANIM-03114. Storage maintenance is to be documented for warranty information.

  • Page 6: Installation

    Installation Motor Dimensions For motors built in the frame sizes covered by this manual, the letter dimensions have the same definitions established Established dimensions for these frames may be found on catalog sheets or certified drawings. CAUTION Damp Location. Can cause property damage if equipment is operated intermittently.

  • Page 7: External Wiring

    Motor Speed (No. of poles) Rotor Material 500, 580 Frames 680, 800 Frames 1120 Frame Inspect rotor to determine whether alternative A or B below applies;...

  • Page 8: Hot Alignment

    Installation Angular Alignment Hold each shaft at maximum end float. Rotate both shafts together, and measure between matching points at the outside diameter of the coupling faces for the top, bottom and both sides. because of possible axial shaft movement. difference of variation between them.

  • Page 9: Vibration

    Installation Check for vertical alignment (parallelism) of coupled drive as follows: 1. Operate unit until normal temperature is reached (may require several hours). 2. Shut down motor and lock out switch. 3. Mount dial indicator as in Figure 2. 4. Rotate shaft, noting readings at 0°, 90°, 180°, and 270°...

  • Page 10: Typical Motor Control Settings

    Installation Typical Motor Control Settings Winding Temperature • Class B Insulation • Class F Insulation Motor Bearing Temperature (Thermocouple or RTD’s) • Sleeve Bearing • Antifriction Bearing Ground Fault Instantaneous Overcurrent • With ½ Cycle Delay • Without Time Delay Maximum Voltage Minimum Voltage (the minimum voltage...

  • Page 11: Operation

    Operation Initial Start CAUTION Do not exceed number of Siemens specified hot and cold starts per hour. Will cause overheating. Allow time between starts to permit stator windings and rotor cage to cool. NOTE If motor has been out of service or in storage for more...

  • Page 12: Trouble Shooting

    Operation Trouble Shooting Between regular maintenance inspections, be alert for signs of motor trouble. symptoms are listed in the following table. Correct any trouble immediately and AVOID COSTLY REPAIR AND SHUT DOWN. TROUBLE Motor will not start. Usually line trouble. Single phasing at starter.

  • Page 13

    Operation Trouble Shooting TROUBLE Motor overheating Open stator windings. (continued…) Air Recirculation. Over voltage/under voltage. Ground. Improper electrical connections. Heat exchanger tubes blocked. Loose heat exchanger tubes. Fine dust under coupling Misalignment. having rubber buffers or pins. Bearing overheating. Oil level too high or low (sleeve bearing). Misalignment.

  • Page 14: Maintenance

    Siemens Sales Office. Improper maintenance can cause death, serious injury or property damage. Use only factory authorized parts for repair of equipment.

  • Page 15

    The following conditions will be found when accessing the motor interior; 1. 500 frame motors have air deflectors that are retained in the fit between the bearing housing and the stator yoke. Such air deflectors will be...

  • Page 16: Corrective Maintenance

    Water and detergents with an oven drying cycle may be used as an alternate on MICLAD™ VPI insulation systems. MICLAD™ is a Siemens trademark. High Voltage. May damage semi-conductors, small transformers, voltage regulators, and other devices.

  • Page 17: Insulation Resistance

    Insulation Resistance Check insulation resistance periodically. Use a hand cranked or solid state insulation resistance tester and test with at least 500 volts, but not greater than motor rated voltage. For motors with newer insulation systems such as MICLAD™ VPI, the insulation resistance after one minute should be greater than 1000 megohms.

  • Page 18: Bearings

    Maintenance When this method is used on the stator, the stator phases may be connected in series or in parallel to suit the available power supply if both ends of all phases are accessible. If only three leads are brought out of the motor, the current may be circulated between one terminal and the other two connected together.

  • Page 19

    Maintenance Insulated Bearings One or both bearings may be insulated to prevent shaft currents from pitting bearing surfaces. The insulation is located at the joint between the bearing housing or bracket and the bearing. Insulated bearings are designated by an instruction plate on the bearing housing.

  • Page 20

    The oil seals should be centered radially on the shaft and set so that the radial clearance is uniform on all sides. The 500, 580 and 1120 frames use self-centering oil seals that can accommodate small radial movements in the shaft. These floating labyrinth seals should be free to move radially in the bearing housing.

  • Page 21: Bearing Lubrication

    There should be no gap when mating surfaces are together. 3a. For 500, 580, and 1120 frames, apply a small bead of silicone RTV at the bearing housing parting surfaces. Loctite 518 may be used in replace of RTV in environments where silicon is prohibited.

  • Page 22

    Diametrical sleeve bearing clearances for the 500, 580, 680, and 800 frame motors are approximately 2 mils per inch of bearing diameter. Diametrical sleeve bearing clearances for the 1120 frame is in the range of 1.5mils per inch of...

  • Page 23: Bearing Replacement

    Maintenance Bearing Replacement Antifriction Bearings For typical antifriction bearing configuration, see Figure 3. Replacement bearings manufacturer but must be equal to the originals used in the motor. When ordering bearings specify as follows: 1. The complete A.F.B.M.A. (Anti-Friction Bearing Manufacturers’ Association) bearing number from the motor nameplate.

  • Page 24

    1. Check replacement bearings for nicks or shipping damage. Do not scrape. 2. Remove the upper half of the bearing bracket. NOTE: For 500 frame, WPII motors, the upper top enclosure must be removed before disassembly of the upper bearing bracket.

  • Page 25

    Control of rotor end float in sleeve bearing motors is maintained in the drive end bearing. The total end float is 0.5 inch. On the 500, 580, 680 and 800 frames, the bearings are located axially by shims between the bearing bushing and the bearing capsule shoulders .

  • Page 26

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  • Page 27: Spare Parts

    1. Serial Number 2. Type and Frame Size 3. Horsepower and Speed 4. Bearing Designations Siemens Industry It is important when ordering spare parts or discussing service to have as much data from this plate as possible. Parts Identification Figures 9 through 15, are of a standard design.

  • Page 28

    Spare Parts Figure 9. Type CGG & NCGG, 500 Frame Item Aluminum die cast rotor Copper bar rotor Description Stator Core Stator Yoke Stator Coils Bearing Housing Rotor Shaft Inner End Cap Ball Bearing Shaft Seal For sleeve bearing parts see Figure 11.

  • Page 29

    Spare Parts Drive End Item Figure 10. 500 Frame Sleeve Bearings Description Bearing Housing Bearing Bushing Oil Seal Oil Ring Air Seal Shims Oil Sight Glass Rotor Shaft End Cover - 28 - Opposite Drive End...

  • Page 30

    Spare Parts Figure 11a. Types CGG & CAZ, 580 Frame Top Cover Type CAZ with auxiliary blower Motor with Top Cover Type CAZ with shaft-mounted fan Top Cover Type CGG - 29 - Copper bar rotor...

  • Page 31

    Spare Parts Figure 11b. Types CGG & CAZ, 580 Frame Item Description Stator Core Stator Yoke Stator Coils Bearing Housing Rotor Shaft Inner End Cap Ball Bearing Rotor Core Insulating Adapter Drive End Item Figure 12. 580 Frame Sleeve Bearings Description Bearing Housing Bearing Bushing...

  • Page 32

    Spare Parts Figure 13a. Types CGG & CAZ, 680 & 800 Frames Motor with Top Cover Type CAZ with shaft-mounted fan Top Cover Type CGG Top Cover Type CAZ with auxiliary blower - 31 -...

  • Page 33

    Spare Parts Figure 13b. Types CGG & CAZ, 680 & 800 Frames Item Description Stator Core Stator Yoke Stator Coils Bearing Housing Rotor Shaft Inner End Cap Ball Bearing Rotor Core Insulating Adapter Internal Fan Figure 14. 680 & 800 Frame Sleeve Bearings Drive End Item Item...

  • Page 34

    Spare Parts Item Description Stator Core Stator Yoke Stator Coils Bearing Housing Rotor Shaft Machine Seal Bearing Liner Oil Seal Figure 15. Types CGG, 1120 Frame - 33 - Item Description Bearing Capsule Oil Ring Rotor Core Internal Fan Air Deflector Top Cover Heat Exchanger...

  • Page 35: Motor Service Record

    _____________ Amperes Item No _____ BEARINGS Ball Roller Size: Drive End (DE) _____________________ Opposite Drive End (ODE) ____________ Lubrication ___________________________ Location Siemens No. Date Repl. INSPECTION - 34 - ______________ Type _____________ Hertz Frame Size ____________ Date Of Manufacture SHAFT EXTENSION...

  • Page 36: Vibration Analysis Sheet

    Vibration Analysis Sheet Pick-Up Filter-Out Coupled Disp. Freq* Point Position Mils Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical Axial Horizontal Vertical...

  • Page 37: Notes

    Notes __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ - 36 -...

  • Page 38

    ANIM-03521-0110 (New Issue) ©2010 Siemens Industry, Inc. All rights reserved. Siemens Industry Drive Technologies Division Norwood Motor Plant 4620 Forest Avenue Norwood, OH 45212-3396 (513) 841-3100...

This manual also for:

580 680 Medallion 800 Medallion 1200 Cgg Ncgg... Show all

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