Table Of Contents - Idex Pulsafeeder MPC Vector Installation, Operation & Maintenance Manual

1. MPC V O
ECTOR PERATION
1.1 MPC VECTOR Standard Features ......................................................................................... 1
1.2 Description .............................................................................................................................. 1
1.2.1 System Input/Output Power Ratings ................................................................................ 2
1.2.2 Handheld User Interface Operation .................................................................................. 3
1.2.3 System Modes ..................................................................................................................... 4
1.2.4 Normal System Operational Modes .................................................................................. 5
1.2.5 Control Modes ..................................................................................................................... 6
2. S C
AFETY ONSIDERATIONS
2.1 General Safety ......................................................................................................................... 9
2.2 Electrical Safety ...................................................................................................................... 9
2.3 Mechanical Safety ................................................................................................................... 9
2.4 Hydraulic Safety ...................................................................................................................... 9
3. E I
QUIPMENT NSPECTION
4. S I
TORAGE NSTRUCTIONS
4.1 Short Term (0 - 12 months) .................................................................................................... 10
4.2 Long Term (12 months or more) ........................................................................................... 10
5. I W
NSTALLATION AND IRING
5.1 Installation Notes .................................................................................................................... 11
5.2 Controller Location ................................................................................................................. 11
5.2.1 Controller Mounting and Layout ....................................................................................... 12
5.2.2 NEMA 4X Version ................................................................................................................ 12
5.2.3 OPEN CHASSIS Panel Mount Version .............................................................................. 14
5.3 Electrical Wiring ...................................................................................................................... 15
5.3.1 Pump Motor Wiring ............................................................................................................. 17
5.3.2 AC Line Input Wiring .......................................................................................................... 17
5.3.3 Control Input/Output Signal Wiring .................................................................................. 23
5.4 Check Wiring and Close Access Cover ................................................................................ 27
6. S C
YSTEM ONFIGURATION
6.1 Overview .................................................................................................................................. 27
6.2 Critical System Configuration Steps .................................................................................... 27
6.3 Confirm Display and Keypad Functionality ......................................................................... 29
6.4 Motor Parameter Setup .......................................................................................................... 30
6.5 Flow Display and Units .......................................................................................................... 30
6.6 Setting Max Flow and Max Speed ......................................................................................... 30
6.7 Wrapping up ............................................................................................................................ 32
6.8 Factory Re-Initialization ......................................................................................................... 33
7. I /O S .......................................................................................................................... 34
NPUT UTPUT ETUP
7.1 Analog Input Setup ................................................................................................................. 34
7.1.1 Analog Input 1 - Set point ................................................................................................. 34
7.1.2 Analog Input 2 - Flow meter Feedback ............................................................................ 34
7.1.3 Analog Input Testing .......................................................................................................... 34
7.2 Digital Input Setup .................................................................................................................. 35
7.2.1 Multi-purpose Digital Inputs .............................................................................................. 35
7.2.2 Testing Digital Inputs ......................................................................................................... 35
7.3 Analog Output Setup .............................................................................................................. 36
7.4 Digital Output Setup ............................................................................................................... 36
7.4.1 Multi-purpose Digital Outputs ........................................................................................... 36
7.4.2 Testing Digital Outputs ...................................................................................................... 36
8. C ..................................................................................................................................... 38
ALIBRATIONS
8.1 Pump Flow Calibration ........................................................................................................... 38
8.1.1 Open Loop Pump Flow Calibration ................................................................................... 38
8.1.2 Closed Loop Pump Flow Scaling and Calibration ........................................................... 42
8.1.3 Set point Calibration and Range Setup ............................................................................ 46

Table of Contents

................................................................................................................... 1
.................................................................................................................... 9
....................................................................................................................... 10
...................................................................................................................... 10
.................................................................................................................. 11
..................................................................................................................... 27
iii