Left Deck; Center Deck - Komatsu 930E-2 Shop Manual

Dump truck w/ cummins qsk60 engine
Table of Contents

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Installation
Repeat above procedures in reverse order for installa-
tion of the deck and components. Tighten all attaching
hardware to standard torque specifications as listed in
Section A.
Clean all mount mating surfaces before installa-
tion.
Clean mounting area before installing ground
cables.
Be certain all electrical connections and harness
clamps are reinstalled and secure.
All propulsion system power cables must be prop-
erly secured in their wood or other non-ferrous
cable cleats. If clamps are cracked and broken, oil
soaked or otherwise damaged, replace them with
new parts. Inspect cable insulation and replace
cable if insulation is damaged.

LEFT DECK

NOTE: The left deck mounting arrangement is nearly
identical to the right deck. Refer to Section "N" for cab
removal and installation instructions.
1. Shut down engine following all the procedures
listed on page 2-1 of this Section of the manual.
2. Be certain the brake system accumulators have
been bled to release pressure.
3. Tag and disconnect all hydraulic lines and electri-
cal cables which will interfere with deck removal.
Cap all lines to prevent entrance of foreign mate-
rial.
If equipped with air conditioning and air condition-
ing system components are to be removed, refer
to Section "M", Options for special instructions on
discharging the air conditioning system prior to
disconnecting any air conditioning lines.
B2-4
4. Install lifting device to lift eyes at each corner of
the deck and take up slack. Do not attach lifting
device to the hand rail structure.
5. Remove deck mounting hardware at frame sup-
port and front upright.
6. Verify all wiring harnesses, cables or hoses have
been removed. Carefully raise deck and remove
from deck supports.
Installation
Repeat above procedures in reverse order for installa-
tion of the deck and components. Tighten all attaching
hardware to standard torque specifications as listed in
Section A.
Clean all mount mating surfaces before installa-
tion.
Clean mounting area before installing ground
cables.
Be certain all electrical connections and harness
clamps are reinstalled and secure.
If equipped with air conditioning and the refriger-
ant has been removed, refer to Section "M";
Options, for the correct procedure for system
service.
1. Start engine and allow systems to charge. Observe
for any air or oil leaks. Make sure all shields,
covers and clamps are in place.
2. Service the hydraulic reservoir if required. Check
for proper operation of the steering and brake
systems, including dynamic retarding.

CENTER DECK

Center deck removal only requires removal of any
attached hoses cables etc. before removing the mount-
ing hardware and and lifting the deck structure off.
Be certain to follow proper shutdown procedures
as described on page 2-1.
Structural Components
B02015

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