Preparation For Storage - Komatsu 930E-2 Shop Manual

Dump truck w/ cummins qsk60 engine
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For long term idle periods, proper preparation will pay
large dividends in time and money when future opera-
tion of the vehicle is scheduled.
1. Engine should be prepared for storage according
to instructions found in the engine manufacturer's
manual.
2. The vehicle should be in top operating condition
with all discrepancies corrected. Paint should be
in good condition, no rust or corrosion, all ex-
posed, machined or unpainted surfaces should
be coated with a good rust preventative grease.
3. After the vehicle has been parked in its storage
location, all hydraulic cylinders, including Hydrair
suspensions, should be retracted as much as
possible (steering cylinders centered). Wipe the
exposed portion of all cylinder rams clean and,
coat (including seals on ends of barrel) with good
preservative grease.
4. If long term storage is anticipated, the vehicle
should be blocked up with the tires clear of the
ground or floor to remove vehicle weight from the
tires. Lower air pressure in the tires to 15-25 psi
(103-172 kPa). Completely cover the tires with
tarpolins to minimize rubber oxidation and dete-
rioration.
5. Clean the radiator; refer to Engine Service Manual
and the Vehicle Service Manual for the proper
cleaning instructions.
6. The cooling system should be completely drained,
chemically flushed, and refilled with a conditioned
water/antifreeze solution suitable for the lowest
temperature anticipated.
Refer to Section "P", Fluid Specifications and
Charts, for the proper anti-freeze and conditioner
concentrations. After refilling the system, always
operate the engine until the thermostats open to
circulate the solution through the cooling system.
NOTE: NEVER store a vehicle with a dry cooling sys-
tem.
A7-2

PREPARATION FOR STORAGE

10. New hydraulic filters should be installed and the
Any operating fluid, such as hydraulic oil, escaping
under pressure can have sufficient force to enter a
person's body by pentrating the skin. Serious in-
jury and possible death may result if proper medi-
cal treatment by a physician familiar with this injury
is not received immediately.
11. Disconnect batteries, If possible, batteries should
12. Wheel axle housings should be fully serviced with
13. Exhaust openings and air cleaners should be cov-
14. All lubrication points (grease fittings) should be
15. Relieve tension from all drive belts. The engine
16. All vandalism covers and locks should be in place
Storage Procedures
hydraulic tank fully serviced with Type C-4 oil as
specified in Section "P", Lubrication and Service,
®
of the Komatsu
service manual.
be removed and stored in a battery shop or a cool
dry location on wooden blocks. Do not store bat-
teries on a concrete floor. Clean battery compart-
m en t , r em o ve all c o r r o sio n and p aint
compartment with acid proof paint.
prescribed lubricants. Seal all vents.
ered tightly with moisture barrier paper and sealing
tape.
serviced with the prescribed lubricants.
manufacturer recommends insertion of heavy kraft
paper between belts and pulleys to prevent stick-
ing.
and secured.
A07003

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