Valve Test And Adjustment; Dual Relay Valve Bench Test Setup - Komatsu 930E-2 Shop Manual

VALVE TEST AND ADJUSTMENT

The following parts and test equipment will be required
to completely bench test the dual relay valve. The
differential pressure switch can be calibrated and its
operation tested.
• Pressure gauges (4), 0-to-3000 psi (20,680
kPa).
• Hydraulic pressure supply, regulated to 2750
psi (18,960 kPa).
• Hydraulic test stand, Refer to Figure 3-12.
1. Motor
2. Pump
3. Main Pressure Gauge
4. Pressure Regulator (Pilot Pressure)
5. Needle Valve (Pilot Pressure Re-
lease)
J03019 1/99
FIGURE 3-12. DUAL RELAY VALVE BENCH TEST SETUP
6. Needle Valve (Pressure Bleed
to Tank)
7. Pilot Pressure Gauge
8. Dual Relay Valve
9. LH Brake Apply Pressure Gauge
10. RH Brake Apply Pressure
Gauge
Brake Circuit Component Service
• Hose fittings for valve ports:
Port "PX": ..................... 7/16 in.,#4 SAE O-ring.
Ports "B1" and "B2": .... 3/4 in., #8 SAE O-ring.
Port "T": ................. 1 1/16 in., #12 SAE O-ring.
• Ohmmeter or continuity tester
NOTE: It is possible to check the pressures with the
dual relay valve installed on the truck by using the
brake treadle valve to modulate pilot pressure and
monitoring brake apply pressure in the appropriate
brake apply pressure lines.
11. Needle Valve
12. Needle Valve
13. Shut-off Valves
14. Simulated Brake Volume
15. Relief Valve
J3-19