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The anti-slip material on the decks should be in-
spected and maintained for the safety of all person-
nel.
• • • • If weld repairs are necessary, disconnect all elec-
trical harnesses and remove the ground strap from
the Engine Control System (governor) located in
the Auxillary Control Cabinet behind the cab.
• • • • All hoses and mating fittings should be capped as
they are removed to prevent possible system con-
tamination.
• • • • It is important to tag and visually verify all cables,
harnesses, hoses etc. have been removed before
the structure is lifted off the truck.
• • • • For cab removal instructions, refer to Section N of
this manual.
GRILLE, HOOD AND LADDER
Removal
1. Remove hardware attaching diagonal ladder (4,
Figure 2-1) to front bumper.
2. Attach lifting device to the ladder and lift structure
off truck.
3. Disconnect wiring harnesses and remove cable
clamps as necessary to allow hood removal.
4. Attach lifting device to the hood and grille assem-
bly (1, Figure 2-2).
5. Remove all side mounting capscrews and lock-
washers (2).
6. Verify all harnesses, cables, hoses etc. are re-
moved.
7. Lift hood and grille assembly from truck and move
to work area.
B2-2
FIGURE 2-2. HOOD AND GRILLE REMOVAL
1. Hood & Grille Assembly
Installation
1. Move hood and grille assembly (1, Figure 2-2) from
work area to truck and lift into place.
2. Align mounting holes with brackets attached to
radiator assembly. Install side mounting cap-
screws (2).
3. Lift diagonal ladder into position over mounting
pads on front bumper. Align mounting holes and
install hardware. Tighten capscrews to standard
torque.
5. Connect harnesses, hoses etc. that were removed
previously. Install all clamps removed.
Structural Components
2. Capscrews &
Lockwashers
B02015
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Table of Contents
Troubleshooting
