ProMinent Sigma 3 Basic Operating Instructions Manual
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ProMinent Sigma 3 Basic Operating Instructions Manual

Diaphragm motor-driven metering pump
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Operating instructions
Diaphragm motor-driven metering pump
Sigma/ 3 Basic type S3Ba
EN
P_SI_0075_SW
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 985905
Original operating instructions (2006/42/EC)
BA SI 089 01/19 EN

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  • Page 1 Operating instructions Diaphragm motor-driven metering pump Sigma/ 3 Basic type S3Ba P_SI_0075_SW Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage. Part no.
  • Page 2 Supplemental directives Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operating guidelines ð...

  • Page 3: Table Of Contents

    Table of contents Table of contents Identity code..................5 1.1 Explanation of the ATEX label..........6 Safety chapter................. 9 2.1 Safety information for ATEX designs........15 2.2 Explanation of the ATEX label..........23 Storage, Transport and Unpacking..........26 Overview of equipment and control elements....... 27 Functional description..............
  • Page 4 Table of contents 21.2 Physiological safety............. 92 Declaration of Conformity for Machinery........94 Declaration of Incorporation for Machinery........95 Declaration of Conformity for ATEX Machinery......96 Declaration of Conformity for ATEX Machinery......97 Index....................98...

  • Page 5: Identity Code

    Identity code Identity code S3Ba Sigma 3 Basic type Main power end, diaphragm Type: Capacity _ _ _ _ Performance data at maximum back pressure: see nameplate on pump housing Dosing head material Polypropylene PVDF PTFE + carbon Stainless steel...

  • Page 6: Explanation Of The Atex Label

    Identity code S3Ba Sigma 3 Basic type modified* * order-related design, refer to order paperwork for pump features Electric power supply Connection data - see motor nameplate no motor, with B 5 flange, size 80 (DIN) no motor, with C 56 flange (NEMA)
  • Page 7 Identity code Type of explosive atmosphere Mix of air and gases, vapours or mist Areas at risk of explosion label in accordance with EN ISO 80079-36, -37 Type of protection non-electrical device Explosion group Ä Tab. 1 ‘Divi‐ Group IIC gas - refer, for example, to sion of gases into explosion groups and temperature classes’...
  • Page 8 Identity code You should always consider the explosion group AND temperature class together: You are safe in areas at risk from explosion with all the gases listed in the table with equipment approved for explosion group IIC and temperature class T4. Equipment approved for explosion group IIB can also be used for explosion group IIA –...

  • Page 9: Safety Chapter

    Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also the ProMinent Resistance List (in the Product Catalogue or at www.prominent.com)! All other uses or modifications are prohibited.
  • Page 10 Safety chapter The pump is not intended for the metering of gaseous media and solids. The pump is not intended for the metering of explosive substances and mixtures. The pump is not intended for unprotected use outdoors. The pump is only intended for industrial use. Only allow trained and authorised personnel to operate the pump - see the following table.
  • Page 11 ProMinent or another authorised distribution partner. Service The Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Summary of relevant ignition hazards and protective measures put in place for the...
  • Page 12 Safety chapter Ignition hazard Protective measures to be observed by the customer Flammable feed chemicals Only material version SS or TT is permitted to pump flam‐ mable feed chemicals. Do not allow it to run dry. The operator must install suitable protective measures, for example a flow meter.
  • Page 13 – Take into account the resistance of the wetted mate‐ rials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit ProMinent. WARNING! Danger of injury to personnel and material damage The pump must only be opened at those points required to be opened by these operating instructions.
  • Page 14 Safety chapter CAUTION! Danger from incorrectly operated or inadequately main‐ tained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the mains or press the emergency cut-off switch fitted on the side of the...

  • Page 15: Safety Information For Atex Designs

    Safety chapter As you have converted an "incomplete machine" into a complete machine, you must perform a conformity assessment, risk assess‐ ment, create a Declaration of Conformity, fit a company name‐ plate, ..Complete the pump documentation / operating instructions. Sound pressure level Sound pressure level LpA <...
  • Page 16 Safety chapter Make sure that the person is familiar with the relevant body of standards and regulations and has worked in the field for at least one year. The person needs to have opportunities for an exchange of experiences. Specific requirements are placed on competent persons who perform tests on repaired devices/parts.
  • Page 17 Safety chapter Ignition hazard Protective measures to be observed by the customer Mechanically generated sparks from the mechanism with The customer must monitor and maintain the pump in low oil accordance with the “Maintenance” chapter. Mechanically generated sparks from a faulty valve The customer must monitor the capacity.
  • Page 18 Safety chapter Ignition hazard Protective measures to be observed by the customer Ignition hazard with bought-in actuator or control drive Refer to the documentation for the actuator. components Wait 3 minutes after switching off before opening the housing. Ignition hazard caused by bought-in proximity switch Refer to the documentation for the proximity switch (elec‐...
  • Page 19 Safety chapter WARNING! ATEX pumps in areas at risk from explosion If feed chemicals are metered, which tend to produce exothermic reactions or self-ignite (examples of exo‐ thermic reactions: pyrophoric substances with air, alkali metal with water, decomposition of organic peroxides, polymerisation reactions), they can lead to high tempera‐...
  • Page 20 Safety chapter WARNING! ATEX pumps in areas at risk from explosion – Make sure that a suitably competent person checks whether the appropriate installation information from the "Installation" chapter has been implemented cor‐ rectly. – Make sure that a "recognised competent person" checks the electrical installation and in particular the intrinsically safe power circuits.
  • Page 21 Other anomalies WARNING! Stop the pump immediately in the event of any anoma‐ lies when inspecting the pump and rectify them immedi‐ ately. ProMinent Service may be needed if required. Maintenance Interval Maintenance work After 18,000 operating hours or 23,500 oper‐...
  • Page 22 Safety chapter Screw in the oil drainage plug (2) with a new seal. WARNING! Check after 1 day whether the oil drainage plug (2) is still tight. Power end and motor – ATEX Data Value Unit Ambient temperature during operation: -10 ...

  • Page 23: Explanation Of The Atex Label

    Safety chapter W a r n i n g P o t e n t i a l e l e ct r o st a t i c c h a r g i n g h a za r d - se e i n s t ru c t i o n s Fig.
  • Page 24 Safety chapter Explanation of the pump’s ATEX labelling Sigma S3Ba Unit group No mines or associated underground systems, which can be endangered by firedamp - Unit for use in other areas at risk from explosion Other parameters 3G Ex h (Example) Explosion group for Group IIC gas...
  • Page 25 Safety chapter WARNING! Example: Where may I use the ATEX pump Sigma S3Ba? The pump label corresponds to “Unit group” II: the pump may only be used in overground production systems, which are not at risk from firedamp. The pump label states e.g. “Explosion group” IIB and “Temperature class”...

  • Page 26: Storage, Transport And Unpacking

    The "Decontamination Declaration Form" can be found at www.prominent.com. WARNING! Slings can tear ProMinent only supplies “non-reusable slings” in accord‐ ance with DIN EN 60005. They can tear with repeated use. – Destroy and remove the slings as soon as the pump has been lifted into its final position.

  • Page 27: Overview Of Equipment And Control Elements

    Overview of equipment and control elements Overview of equipment and control elements P_SI_0070_SW Fig. 3: Overview of equipment and control elements S3Ba Drive motor Drive unit Stroke length adjustment knob Liquid end with relief valve Diaphragm rupture sensor P_SI_0088_SW Fig. 4: Sigma control elements Relief valve Diaphragm rupture sensor (visual)
  • Page 28 Overview of equipment and control elements P_SI_0095_SW Fig. 5: Adjusting the stroke length 100 % = 4 rotations 25 % = 1 rotation 0.5 % = 1 scale mark on stroke adjustment dial PG11 P_SI_0036 Fig. 6: Front cover for version with pacing relay Pacing relay cable Supply voltage cable for pacing relay PCB...

  • Page 29: Functional Description

    Functional description Functional description 5.1 Pump The metering pump is an oscillating diaphragm pump, the stroke length of which is adjustable. An electric motor drives the pump. 5.2 Liquid end The diaphragm (2) hermetically shuts off the pump volume of the dosing head (4) towards the outside.

  • Page 30: Multi-Layer Safety Diaphragm

    Functional description P_SI_0019 Fig. 8: Integral relief valve Spring, large Ball Rotary dial Spring, small Hose connection 5.4 Multi-layer safety diaphragm With visual diaphragm rupture sensors, in the event of a diaphragm rup‐ ture, the lowered red cylinder (6) springs forward beneath the transparent cover (7) so that it then becomes clearly visible - see Fig.

  • Page 31: Assembly

    Assembly Assembly Compare the dimensions on the dimension sheet with those of the pump. Install the motor - with designs without motor Select a suitable motor - it must correspond to the data for one of the motors from the "Motor data" table - see Chapter "Technical data".
  • Page 32 Assembly Tab. 3: Sigma Size Motor flange B 14/105 56C/138 1.14” B 14/105 B 14/105 52.5 B 5/140 * (26) Dimensions in mm - unless otherwise indicated. * Motor is fitted directly onto the motor flange without intermediate flange and claw coupling. Base WARNING! The pump can break through the base or slide off it...
  • Page 33 Assembly Discharge valve Dosing head Suction valve Ensure there is sufficient free space (f) around the dosing head as well as the suction and discharge valve so that maintenance and repair work can be carried out on these components. P_MOZ_0017_SW Fig.

  • Page 34: Installation, Hydraulic

    Installation, hydraulic Installation, hydraulic CAUTION! Danger of injury to personnel and material damage Disregarding the technical data during installation can lead to personal injuries or damage to property. – Observe the technical data - refer to the "Technical data" chapter and, where applicable, the operating instructions for the accessories.
  • Page 35 Installation, hydraulic CAUTION! Warning of feed chemical spraying around PTFE seals, which have already been used / com‐ pressed, can no longer reliably seal a hydraulic connec‐ tion. – New, unused PTFE seals must always be used. CAUTION! Suction problems are possible The valves may no longer close properly with feed chemicals with a particle size of greater than 0.3 mm.
  • Page 36 The pump is supplied with PTFE moulded compo‐ site seals with a flare, which are used for the pump connectors, which seal the connectors between P_SI_0021 grooved pump valves and ProMinent grooved Fig. 15: Moulded composite seals with inserts - see Fig. 15. corrugated insert –...
  • Page 37 Installation, hydraulic CAUTION! Danger of cracking Cracking of the PVT liquid end can occur if a metal over‐ flow line is connected to the relief valve. – Never connect a metal overflow line to the relief valve. CAUTION! Danger of the integral relief valve failing The integral relief valve no longer operates reliably with feed chemicals having a viscosity of greater than 200 mPa s.

  • Page 38: Basic Installation Notes

    Installation, hydraulic 7.1 Basic installation notes Safety information CAUTION! Danger from rupturing hydraulic components Hydraulic components can rupture if the maximum per‐ missible operating pressure is exceeded. – Never allow the metering pump to run against a closed shut-off device. –...

  • Page 39: Installation, Electrical

    Installation, electrical Installation, electrical CAUTION! Danger of injury to personnel and material damage Disregarding the technical data during installation can lead to personal injuries or damage to property. – Observe the technical data - refer to the "Technical Data" chapter and, where applicable, the operating instructions for the accessories.
  • Page 40 Never change the “Motor voltage” and “Cycle frequency” parameters with motor designs with integral frequency converter. The parameters on delivery from ProMinent do not cor‐ respond to the motor manufacturer’s factory settings. If other parameters are to be changed, then we recom‐...
  • Page 41 Installation, electrical Motor WARNING! ATEX pumps in areas at risk from explosion – Use a suitable motor protection switch to protect power end motors. Use motor protection approved for this application with Ex"e" motors. (Protection against warming caused by overloading) –...
  • Page 42 For further information on the motor with identity – code specification "S", refer to our website www.prominent.com. Motor data sheets can be requested for all other motors. – With motors other than those with identity code specifications "S", "M"...
  • Page 43 Installation, electrical CAUTION! Only operate stroke length actuators / control drives when the pump is running. Otherwise they will become damaged. Diaphragm rupture sensor (optional) WARNING! Danger of electric shock In the event of a defect, there is a danger of electric shock if conductive feed chemicals are present.
  • Page 44 Installation, electrical WARNING! The following applies in areas at risk from explosion: – Note the details of the type examination certificate PTB 00 ATEX 2048 X for the Namur sensor NJ1.5-8GM-N as well. Pacing relay (identity code specification "Stroke sensor": 2) Install the cable which originates from the pacing relay - see the figure in the chapter entitled "Overview of equipment and control elements": Cable A, left.
  • Page 45 Installation, electrical Earthing lines Connect the electrical components of the entire installation supplied cleanly and permanently to an electrically clean earthing point, e.g. with an earthing bar on site - see earthing diagrams in the appendix. Potential equalisation line (prescribed in The entire installation supplied is provided ex works with the necessary the area at risk from explosion) potential equalisation lines.

  • Page 46: Start Up

    Start up Start up Safety information WARNING! ATEX pumps in areas at risk from explosion – Make sure that a suitably competent person checks whether the appropriate installation information from the "Installation " chapter has been implemented correctly. – Make sure that a "recognised competent person" checks the electrical installation and in particular the intrinsically safe power circuits.
  • Page 47 Start up CAUTION! Feed chemical could escape – Check suction and discharge lines, and liquid end with valves, for leak-tightness and tighten if neces‐ sary. – Check whether the necessary flushing pipes or bleed lines have been connected. CAUTION! Liquid end may be damaged –...
  • Page 48 Start up CAUTION! Possible environmental and material damage In event the red gear bleeding plug is sealed, during operation it prevents any pressure compensation between the drive housing and the surroundings. This ensure that oil can be pushed from the drive housing. –...
  • Page 49 Start up CAUTION! Danger of the integral relief valve failing The integral relief valve no longer operates reliably with feed chemicals having a viscosity of greater than 200 mPa s. – Only use the integral relief valve with feed chemicals having a viscosity up to 200 mPa s.

  • Page 50: During Operation

    During operation During operation WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

  • Page 51: Maintenance

    Maintenance Maintenance Safety information WARNING! ATEX pumps in areas at risk from explosion – Carry out a general check to ensure that the system is working properly, particularly the power end and bearings, by regularly monitoring it (for leaks, noises, temperatures, smell, etc.). –...
  • Page 52 Maintenance WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. WARNING! Risk of injury from the fan impeller The fan impeller beneath motor's fan cowling can cause severe injuries while it is turning.
  • Page 53 Maintenance WARNING! In the area at risk from explosion: stop the pump imme‐ diately and rectify these anomalies. ProMinent Service may be needed if required. Standard liquid ends: Under heavy loading (e.g. continuous operation) shorter maintenance intervals are recommended than those given.
  • Page 54 Maintenance Check the condition of the metering dia‐ The diaphragm is a wearing part, the service life of which is dependent on phragm the following parameters: System back pressure Operating temperature Feed chemical properties When using abrasive feed chemicals, the diaphragm service life is reduced.
  • Page 55 Maintenance WARNING! Only in areas at risk from explosion: Check after 1 day whether the oil drainage plug (2) is still tight.

  • Page 56: Carrying Out Repairs

    Carrying out repairs Carrying out repairs Safety information WARNING! ATEX pumps in areas at risk from explosion – Generally check the proper functioning of the system, particularly of the power end and bearings, by regular monitoring (for leaks, noises, tempera‐ tures, smell ..

  • Page 57: Cleaning Valves

    Carrying out repairs 12.1 Cleaning valves Unsuitable spare parts for the valves may lead to prob‐ lems for the pumps. – Only use new components that are especially adapted to fit your valve (both in terms of shape and chemical resistance). Use the correct spare parts kits.

  • Page 58: Replacing The Diaphragm

    Carrying out repairs 12.2 Replacing the diaphragm Third-party spare parts for the pumps may lead to prob‐ lems when pumping. – Only use original spare parts. Use the correct spare parts kits. In the event of – doubt, refer to the exploded views and ordering information in the appendix.
  • Page 59 Should this not work, remove dirt or swarf out of the thread and screw the diaphragm correctly onto the drive axle this time. ð If this is still unsuccessful, contact ProMinent-ProMaqua cus‐ tomer service. Place the dosing head with the screws onto the diaphragm - the suction connector should be pointing downwards in the pump's fit‐...
  • Page 60 Carrying out repairs Check whether it can move freely in the hole. Refit the clean diaphragm rupture sensor with the clean piston. Test the diaphragm rupture sensor. Optical diaphragm rupture sensor Unscrew the transparent cover from the diaphragm rupture sensor. Press the red cylinder into the diaphragm rupture sensor until it engages.
  • Page 61 Carrying out repairs P_SI_0038 Fig. 25: Cross-section through the liquid end Suction valve Diaphragm Discharge valve Dosing head Backplate 13 Safety diaphragm...

  • Page 62: Troubleshooting

    Troubleshooting Troubleshooting Safety information WARNING! ATEX pumps in areas at risk from explosion – Generally ensure that the parts are working properly (no leaks, unusual noises, high temperatures, unusual smell ...) especially the power end/drive and the bearings. – Do not allow the pump to heat up because of a lack of oil! With lubricated metering pumps, regularly check for the presence of lubricant, for example by checking...
  • Page 63 Troubleshooting WARNING! Only motors with a frequency converter: Danger of elec‐ tric shock The danger of electric shock remains for 3 minutes after the mains voltage has been switched off on conducting parts of the motor with an integrated frequency converter and on the lines themselves.
  • Page 64 Rectify any constriction of the dis‐ Technical per‐ ously constricted. charge line. sonnel All other faults. Other causes. Call ProMinent Service. ® * If necessary use the cross-section drawing of the integral relief valve in the "Functional Description" chapter. WARNING! Warning of eye injuries When opening the relief valve, a spring under high ten‐...

  • Page 65: Decommissioning

    Decommissioning Decommissioning Decommissioning WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 66 Decommissioning CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐ nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system. – Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons.
  • Page 67 Decommissioning CAUTION! Environmental hazard due to incorrect disposal – Note the local guidelines currently applicable in your country, particularly with regard to electronic waste! CAUTION! Environmental hazard due to gear oil The pump contains gear oil, which can cause damage to the environment.

  • Page 68: Technical Data

    Technical data Technical data Only with "M - modified" design: WARNING! Risk of personal injuries Please observe the ”Supplement for modified version“ at the end of the chapter! It replaces and supplements the technical data! 15.1 Performance data S3Ba with 50 Hz operation Type Minimum pump capacity at maximum Maximum...

  • Page 69: Shipping Weight

    Technical data S3Ba with 60 Hz operation Type Minimum pump capacity at maximum back pres‐ Maximum Suction lift Permissible Connector sure stroke priming size rate pressure, suction side Strokes/mi m water R"-DN column 120145 PVT 1 1/2" - DN25 120145 SST 1 1/2"...

  • Page 70: Wetted Materials

    Technical data 15.3 Wetted materials Tab. 5: DN 25 ball valves Material version Liquid end, suc‐ Seals* Valve balls Valve seats Integral relief tion/pressure con‐ valve nector PVDF PTFE Glass PTFE PVDF / FPM or EPDM PTFE + 25% PVDF Ceramic PTFE PVDF / FPM or...

  • Page 71: Air Humidity

    Technical data PC liquid end Data Value Unit Max. temperature long-term at max. oper‐ 45 °C ating pressure Max. temperature for 15 min at max. 2 bar 60 °C Minimum temperature -10 °C PVT liquid end Data Value Unit Max. temperature long-term at max. oper‐ 65 °C ating pressure Max.

  • Page 72: Motor Data

    For further information on the motor with identity – code specification "S", refer to our website www.prominent.com. Motor data sheets can be requested for all other motors. With motors other than those with identity code –...

  • Page 73: Stroke Actuator

    Technical data 15.7 Stroke actuator Voltage Mains frequency Capacity 85 ... 265 V AC 50/60 Hz 11.7 W 15.8 Stroke control drive Voltage Mains frequency Capacity 85 ... 265 V AC 50/60 Hz 6.5 W 15.9 Diaphragm rupture sensor Install the sensor in accordance with the chapter "Instal‐ lation, electrical".

  • Page 74: Stroke Sensor "Sigma

    Technical data Cable colour Polarity blue Brown 15.10 Stroke sensor "Sigma" Install the sensor in accordance with the chapter "Instal‐ lation, electrical". a) Pacing relay (stroke sensor with ...) For more information, see "Pacing relay" in the "Relay" chapter. (Identity code specification "Stroke sensor": 2) b) Namur sensor (identity code specifica‐...

  • Page 75: Gear Oil

    Technical data 15.12 Gear oil Manufac‐ Name Viscosity Order no. Oil volume, turer class supplied volume, (ISO needed 3442) Mobil Mobil VG 460 1004542 1.0 l 0.9 l Gear 634 * or comparative gear oil 15.13 Sound pressure level Sound pressure level Sound pressure level LpA <...

  • Page 76: Diagrams For Setting The Metering Capacity

    Diagrams for setting the metering capacity Diagrams for setting the metering capacity S3Ba (50 Hz) S3Ba (50 Hz) C [l/h] C [l/h] 1100 1000 120330 041030 040830 120270 120190 070580 120145 070410 S [%] S [%] C [l/h] C [l/h] 1100 1000 041030...

  • Page 77: Dimensional Drawings

    Dimensional drawings Dimensional drawings Compare the dimensions on the dimension sheet – and pump. All dimensions are in mm. – Dimensional drawing of Sigma/ 3, S3Ba 61_01-101_00_12-73 P_SI_0053_SW Fig. 27: Dimensional drawing of Sigma/ 3, S3Ba - Dimensions in mm - Drawing is not strictly binding. Tab.
  • Page 78 Dimensional drawings Standard Motor, control‐ EExe motor EExde motor Motor with fre‐ 1-phase motor motor lable quency con‐ verter Tab. 9: Hydraulic connectors on relief valve ⌀M* ⌀M** DN10-PVA / PVE 21.4 G 3/4 male DN10-SSA / SSE G 3/4 DN20-PVA / PVE 35.5 G 1 1/4 male...
  • Page 79 Dimensional drawings Dimensional drawing of Sigma 3, S3Ba, with “physiologically safe” liquid end 61_01-101_00_12-73x16 Fig. 29: Dimensional drawing of Sigma/ 3, S3Ba, with “physiologically safe” liquid end - dimensions in mm - Drawing is not strictly binding.
  • Page 80 Dimensional drawings Dimensional drawing of Sigma 3, S3Ba, with ATEX frequency converter motor P_SI_0179_SW 61_01-101_00_60-73x06 Fig. 30: Dimensional drawing of Sigma/ 3, S3Ba, with ATEX frequency converter motor - dimensions in mm - Drawing is not strictly binding. Type Connector Ø...
  • Page 81 Dimensional drawings Tab. 10: Hydraulic connectors on relief valve Ø M * Ø M ** Ø M DN10-PVA / PVE 21.4 G 3/4 male DN10-SSA / SSE G 3/4 male DN20-PVA / PVE 35.5 G1 1/4 male DN20-SSA / SSE * Tube nozzle and union nut * Insert and union nut...

  • Page 82: Potential Equalisation Drawings For Sigma Basic Type

    Potential equalisation drawings for Sigma Basic Type Potential equalisation drawings for Sigma Basic Type P_SI_0170_SW Fig. 31: Potential equalisation drawings for Sigma S3Ba; A. Pump without frame, B. Pump with frame Potential equalisation of motor Potential equalisation of liquid end Potential equalisation of motor flange...
  • Page 83 Potential equalisation drawings for Sigma Basic Type Potential equalisation of diaphragm rupture indicator Potential equalisation of frame Potential equalisation of stroke sensor Positions 1, 2, 5 and 6 must be connected to a protective earth cable. Positions 3 and 4 must be connected to a protective earth cable.

  • Page 84: Motor Data Sheet Standard Motor

    . Les données techniques correspondent au descriptif fabricant des moteurs . Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général. ProMinent Dosiertechnik GmbH . 69123 Heidelberg . Germany Nr./No. MD-1003455 Datum/Date 04.03.2010...

  • Page 85: Exploded Drawings Of Sigma/ 3

    Exploded drawings of Sigma/ 3 Exploded drawings of Sigma/ 3 Liquid end for Sigma/ 3 330 PVT 61_05_103_00_67_03 P_SI_0082_SW Fig. 32: Liquid end for Sigma/ 3 330 PVT Pos. Description Type 120145, 120190, 120270, 120330 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 740615*...
  • Page 86 Exploded drawings of Sigma/ 3 Liquid end for Sigma/ 3 1000 PVT, PCT, 61_05_104_01_26_03 P_SI_0083_SW Fig. 33: Liquid end for Sigma/ 3 1000 PVT Pos. Description Type 070410, 070580, 040830, 041030 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 1020031* Multi-layer diaphragm...
  • Page 87 Exploded drawings of Sigma/ 3 Sigma/ 3 PVT relief valve-A P_SI_0086_SW Fig. 34: Sigma/ 3 PVT relief valve-A Pos. Description Type 120145, Type 070410, Type 040830, 120190, 070580 041030 120270, 120330 Relief valve, complete 10 bar PVA 1005626 Relief valve, complete 7 bar PVA 1004801 Relief valve, complete 4 bar PVA 1004778...
  • Page 88 Exploded drawings of Sigma/ 3 Liquid end for Sigma/ 3 330 TTT P_SI_0177_SW Fig. 35: Liquid end for Sigma/ 3 330 TTT Pos. Description Type 120145, 120190, 120270, 120330 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 803706 Multi-layer diaphragm 1029604* * The items listed are included in the spare parts kit.
  • Page 89 Exploded drawings of Sigma/ 3 Liquid end for Sigma/ 3 330 SST 61_05_103_00_67_03 P_SI_0084_SW Fig. 36: Liquid end for Sigma/ 3 330 SST Pos. Description Type 120145, 120190, 120270, 120330 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 803708 Multi-layer diaphragm 1029604*...
  • Page 90 Exploded drawings of Sigma/ 3 Liquid end for Sigma/ 3 1000 SST 61_05_104_01_32_03 P_SI_0085_SW Fig. 37: Liquid end for Sigma/ 3 1000 SST Pos. Description Type 070410, 070580, 040830, 041030 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 1002811 Multi-layer diaphragm 1029603*...
  • Page 91 Exploded drawings of Sigma/ 3 Sigma/ 3 SST relief valve-A P_SI_0087 Fig. 38: Sigma/ 3 SST relief valve-A Pos. Description Type 120145, Type 070410, Type 040830, 120190, 070580 041030 120270, 120330 Relief valve, complete 12 bar SSA 1005625 Relief valve, complete 7 bar SSA 1005038 Relief valve, complete 4 bar SSA 1005042...

  • Page 92: Wear Parts Of Sigma/ 3

    Wear parts of Sigma/ 3 Wear parts of Sigma/ 3 21.1 Standard Tab. 11: Spare parts kits for types 120145, 120190, 120270, 120330 Liquid ends Wetted materials Remark Order no. FM 330 - DN25 1034678 FM 330 - DN25 with 2 valves, assembled 1077575 FM 330 - DN25 1034679...
  • Page 93 Wear parts of Sigma/ 3 Tab. 15: Spare parts kits for types 120145, 120190, 120270, 120330 Liquid ends Wetted materials Remark Order no. FM 330 - DN25 1046478 FM 330 - DN25 1046479 FM 330 - DN25 with valve 1046480 Scope of delivery: - see exploded drawings.

  • Page 94: Declaration Of Conformity For Machinery

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us.

  • Page 95: Declaration Of Incorporation For Machinery

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us.

  • Page 96: Declaration Of Conformity For Atex Machinery

    Declaration of Conformity for ATEX Machinery Declaration of Conformity for ATEX Machinery For pumps with explosion protection: ProMinent GmbH Im Schuhmachergewann 5 - 11 DE - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the Directive, on the basis of its functional concept and design and in the version distributed by us.

  • Page 97: Declaration Of Conformity For Atex Machinery

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the Directive, on the basis of its functional concept and design and in the version distributed by us.

  • Page 98: Index

    Index Index Guard plate ......72 Actuator ....... . 73 Air humidity .
  • Page 99 Index Safety chapter ......9 Safety equipment ......14 Safety information for ATEX designs .
  • Page 100 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 985905, 2, en_GB © 2011...

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