ProMinent Sigma 1 Basic Operating Instructions Manual
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ProMinent Sigma 1 Basic Operating Instructions Manual

Diaphragm motor-driven metering pump
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Operating instructions
Diaphragm motor-driven metering pump
Sigma/ 1 Basic type S1Ba
EN
P_SI_0039
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Part no. 985911
Original operating instructions (2006/42/EC)
BA SI 084 12/18 EN

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Summary of Contents for ProMinent Sigma 1 Basic

  • Page 1 Operating instructions Diaphragm motor-driven metering pump Sigma/ 1 Basic type S1Ba P_SI_0039 Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage. Part no.
  • Page 2 Supplemental directives Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operating guidelines ð...

  • Page 3: Table Of Contents

    Table of contents Table of contents Identity code..................5 Safety chapter................. 7 2.1 Safety information for ATEX designs........13 2.2 Explanation of the ATEX label..........21 Storage, Transport and Unpacking..........24 Overview of equipment and control elements....... 25 Functional description..............27 5.1 Pump..................
  • Page 4 Table of contents Declaration of Incorporation for Machinery........95 Declaration of Conformity for Machinery ATEX......96 Declaration of Conformity for ATEX Machinery......97 Index....................98...

  • Page 5: Identity Code

    Identity code Identity code S1Ba Sigma 1 Basic Type Main power end, diaphragm Type: Capacity _ _ _ _ Performance data at maximum back pressure and type: refer to nameplate on the pump housing Dosing head material PVDF Stainless steel...
  • Page 6 Identity code S1Ba Sigma 1 Basic Type Left liquid end Electric power supply Connection data - see motor nameplate Without gear motor No motor, with C 42 flange (NEMA) No motor, with B 5, size 56 (DIN) Degree of protection...

  • Page 7: Safety Chapter

    Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also the ProMinent Resistance List (in the Product Catalogue or at www.prominent.com)! All other uses or modifications are prohibited.
  • Page 8 Safety chapter The pump is not intended for the metering of gaseous media and solids. The pump is not intended for the metering of explosive substances and mixtures. The pump is not intended for unprotected use outdoors. The pump is only intended for industrial use. Only allow trained and authorised personnel to operate the pump - see the following table.
  • Page 9 ProMinent or another authorised distribution partner. Service The Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Summary of relevant ignition hazards and protective measures put in place for the...
  • Page 10 Safety chapter Ignition hazard Protective measures to be observed by the customer Flammable feed chemicals Only material version SS or TT is permitted to pump flam‐ mable feed chemicals. Do not allow it to run dry. The operator must install suitable protective measures, for example a flow meter.
  • Page 11 – Take into account the resistance of the wetted mate‐ rials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit ProMinent. WARNING! Danger of injury to personnel and material damage The pump must only be opened at those points required to be opened by these operating instructions.
  • Page 12 Safety chapter CAUTION! Danger from incorrectly operated or inadequately main‐ tained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the mains or press the emergency cut-off switch fitted on the side of the...

  • Page 13: Safety Information For Atex Designs

    Safety chapter As you have converted an "incomplete machine" into a complete machine, you must perform a conformity assessment, risk assess‐ ment, create a Declaration of Conformity, fit a company name‐ plate, ..Complete the pump documentation / operating instructions. Sound pressure level Sound pressure level LpA <...
  • Page 14 Safety chapter Make sure that the person is familiar with the relevant body of standards and regulations and has worked in the field for at least one year. The person needs to have opportunities for an exchange of experiences. Specific requirements are placed on competent persons who perform tests on repaired devices/parts.
  • Page 15 Safety chapter Ignition hazard Protective measures to be observed by the customer Mechanically generated sparks from the mechanism with The customer must monitor and maintain the pump in low oil accordance with the “Maintenance” chapter. Mechanically generated sparks from a faulty valve The customer must monitor the capacity.
  • Page 16 Safety chapter Ignition hazard Protective measures to be observed by the customer Ignition hazard with bought-in actuator or control drive Refer to the documentation for the actuator. components Wait 3 minutes after switching off before opening the housing. Ignition hazard caused by bought-in proximity switch Refer to the documentation for the proximity switch (elec‐...
  • Page 17 Safety chapter WARNING! ATEX pumps in areas at risk from explosion If feed chemicals are metered, which tend to produce exothermic reactions or self-ignite (examples of exo‐ thermic reactions: pyrophoric substances with air, alkali metal with water, decomposition of organic peroxides, polymerisation reactions), they can lead to high tempera‐...
  • Page 18 Safety chapter WARNING! ATEX pumps in areas at risk from explosion – Make sure that a suitably competent person checks whether the appropriate installation information from the "Installation" chapter has been implemented cor‐ rectly. – Make sure that a "recognised competent person" checks the electrical installation and in particular the intrinsically safe power circuits.
  • Page 19 Other anomalies WARNING! Stop the pump immediately in the event of any anoma‐ lies when inspecting the pump and rectify them immedi‐ ately. ProMinent Service may be needed if required. Maintenance Interval Maintenance work After 18,000 operating hours or 23,500 oper‐...
  • Page 20 Safety chapter TTT - ATEX liquid end Data Value Unit Max. temperature, long-term at max. oper‐ 50 °C ating pressure Minimum temperature. -10 °C SST - ATEX liquid end Data Value Unit Max. temperature, long-term at max. oper‐ 90 °C ating pressure Minimum temperature.

  • Page 21: Explanation Of The Atex Label

    Safety chapter Fit the motor correctly on the flange (qualified personnel). Observe the coupling operating instructions! WARNING! EX is relevant in areas at risk from explosion! With a claw coupling: The claw on the motor shaft must be fixed at the correct height, see corresponding figure and table.
  • Page 22 Safety chapter Explanation of the pump’s ATEX labelling Sigma S1Ba for Temperature class T3 gas - Refer to the material safety data sheet for the gas or, for example, Ä Tab. 1 ‘Example of the division of gases into explosion groups and temperature classes’...
  • Page 23 Safety chapter Tab. 1: Example of the division of gases into explosion groups and temperature classes Ethyne Hydrogen Ethyl ether Ethene Mains gas (coal gas) Acetaldehyde Benzine, Ethanol, Acetone, Diesel fuel, n-butane, Ammonia, Aircraft fuel, n-butyl alcohol Benzene (pure), Heating oils, Acetic acid, n-hexane Ethane,...

  • Page 24: Storage, Transport And Unpacking

    The "Decontamination Declaration Form" can be found at www.prominent.com. CAUTION! Danger of material damage The device can be damaged by incorrect or improper storage or transportation! –...

  • Page 25: Overview Of Equipment And Control Elements

    Overview of equipment and control elements Overview of equipment and control elements P_SI_0017_SW Fig. 3: Overview of equipment and control elements S1Ba Drive motor Drive unit Stroke length adjustment knob Liquid end with relief valve Diaphragm rupture sensor P_SI_0088_SW Fig. 4: Sigma control elements Relief valve Diaphragm rupture sensor (visual)
  • Page 26 Overview of equipment and control elements P_SI_0096_SW Fig. 5: Adjusting the stroke length 100 % = 2 rotations 50 % = 1 rotation 1 % = 1 scale mark on stroke adjustment dial PG11 P_SI_0036 Fig. 6: Front cover for version with pacing relay Pacing relay cable Supply voltage cable for pacing relay PCB...

  • Page 27: Functional Description

    Functional description Functional description 5.1 Pump The metering pump is an oscillating diaphragm pump, the stroke length of which is adjustable. An electric motor drives the pump. 5.2 Liquid end The diaphragm (2) hermetically shuts off the pump volume of the dosing head (4) towards the outside.

  • Page 28: Multi-Layer Safety Diaphragm

    Functional description P_SI_0019 Fig. 8: Integral relief valve Spring, large Ball Rotary dial Spring, small Hose connection 5.4 Multi-layer safety diaphragm With visual diaphragm rupture sensors, in the event of a diaphragm rup‐ ture, the lowered red cylinder (6) springs forward beneath the transparent cover (7) so that it then becomes clearly visible - see Fig.

  • Page 29: Assembly

    Assembly Assembly Compare the dimensions on the dimension sheet with those of the pump. Install the motor - with designs without motor Select a suitable motor - it must correspond to the data for one of the motors from the "Motor data" table - see Chapter "Technical data".
  • Page 30 Assembly Tab. 2: Sigma Size Motor flange B 14/105 56C/138 1.14” B 14/105 B 14/105 52.5 B 5/140 * (26) Dimensions in mm - unless otherwise indicated. * Motor is fitted directly onto the motor flange without intermediate flange and claw coupling. Base WARNING! The pump can break through the base or slide off it...
  • Page 31 Assembly Discharge valve Dosing head Suction valve Ensure there is sufficient free space (f) around the dosing head as well as the suction and discharge valve so that maintenance and repair work can be carried out on these components. P_MOZ_0017_SW Fig.

  • Page 32: Installation, Hydraulic

    Installation, hydraulic Installation, hydraulic CAUTION! Danger of injury to personnel and material damage Disregarding the technical data during installation can lead to personal injuries or damage to property. – Observe the technical data - refer to the "Technical data" chapter and, where applicable, the operating instructions for the accessories.
  • Page 33 Installation, hydraulic CAUTION! Warning of feed chemical spraying around PTFE seals, which have already been used / com‐ pressed, can no longer reliably seal a hydraulic connec‐ tion. – New, unused PTFE seals must always be used. CAUTION! Suction problems are possible The valves may no longer close properly with feed chemicals with a particle size of greater than 0.3 mm.
  • Page 34 The pump is supplied with PTFE moulded compo‐ site seals with a flare, which are used for the pump connectors, which seal the connectors between P_SI_0021 grooved pump valves and ProMinent grooved Fig. 15: Moulded composite seals with inserts - see Fig. 15. corrugated insert –...
  • Page 35 Installation, hydraulic CAUTION! Danger of cracking Cracking of the PVT liquid end can occur if a metal over‐ flow line is connected to the relief valve. – Never connect a metal overflow line to the relief valve. CAUTION! Danger of the integral relief valve failing The integral relief valve no longer operates reliably with feed chemicals having a viscosity of greater than 200 mPa s.

  • Page 36: Basic Installation Notes

    Installation, hydraulic 7.1 Basic installation notes Safety information CAUTION! Danger from rupturing hydraulic components Hydraulic components can rupture if the maximum per‐ missible operating pressure is exceeded. – Never allow the metering pump to run against a closed shut-off device. –...

  • Page 37: Installation, Electrical

    Installation, electrical Installation, electrical CAUTION! Danger of injury to personnel and material damage Disregarding the technical data during installation can lead to personal injuries or damage to property. – Observe the technical data - refer to the "Technical Data" chapter and, where applicable, the operating instructions for the accessories.
  • Page 38 Never change the “Motor voltage” and “Cycle frequency” parameters with motor designs with integral frequency converter. The parameters on delivery from ProMinent do not cor‐ respond to the motor manufacturer’s factory settings. If other parameters are to be changed, then we recom‐...
  • Page 39 Installation, electrical Motor WARNING! ATEX pumps in areas at risk from explosion – Use a suitable motor protection switch to protect power end motors. Use motor protection approved for this application with Ex"e" motors. (Protection against warming caused by overloading) –...
  • Page 40 For further information on the motor with identity – code specification "S", refer to our website www.prominent.com. Motor data sheets can be requested for all other motors. – With motors other than those with identity code specifications "S", "M"...
  • Page 41 Installation, electrical CAUTION! Only operate stroke length actuators / control drives when the pump is running. Otherwise they will become damaged. Diaphragm rupture sensor (optional) WARNING! Danger of electric shock In the event of a defect, there is a danger of electric shock if conductive feed chemicals are present.
  • Page 42 Installation, electrical WARNING! The following applies in areas at risk from explosion: – Note the details of the type examination certificate PTB 00 ATEX 2048 X for the Namur sensor NJ1.5-8GM-N as well. Pacing relay (identity code specification "Stroke sensor": 2) Install the cable which originates from the pacing relay - see the figure in the chapter entitled "Overview of equipment and control elements": Cable A, left.
  • Page 43 Installation, electrical Earthing lines Connect the electrical components of the entire installation supplied cleanly and permanently to an electrically clean earthing point, e.g. with an earthing bar on site - see earthing diagrams in the appendix. Potential equalisation line (prescribed in The entire installation supplied is provided ex works with the necessary the area at risk from explosion) potential equalisation lines.

  • Page 44: Start Up

    Start up Start up Safety information WARNING! ATEX pumps in areas at risk from explosion – Make sure that a suitably competent person checks whether the appropriate installation information from the "Installation " chapter has been implemented correctly. – Make sure that a "recognised competent person" checks the electrical installation and in particular the intrinsically safe power circuits.
  • Page 45 Start up CAUTION! Feed chemical could escape – Check suction and discharge lines, and liquid end with valves, for leak-tightness and tighten if neces‐ sary. – Check whether the necessary flushing pipes or bleed lines have been connected. CAUTION! Liquid end may be damaged –...
  • Page 46 Start up ATEX only: Check the temperature of the Measure the surface temperature at maximum load. Additional information gear – refer to the operating instructions for the gear. Avoid particles The valves may no longer close properly with feed chemicals with a particle size of greater than 0.3 mm. Install a suitable filter in the suction line.
  • Page 47 Start up When operating the integral relief valve close to the opening pressure, a minimal overflow into the overflow line can occur. Adjusting the stroke length Only adjust the stroke length when the pump is running. This is easier and also better for the pump. P_SI_0096_SW Fig.

  • Page 48: During Operation

    During operation During operation WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

  • Page 49: Maintenance

    Maintenance Maintenance Safety information WARNING! ATEX pumps in areas at risk from explosion – Carry out a general check to ensure that the system is working properly, particularly the power end and bearings, by regularly monitoring it (for leaks, noises, temperatures, smell, etc.). –...
  • Page 50 Maintenance WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. WARNING! Risk of injury from the fan impeller The fan impeller beneath motor's fan cowling can cause severe injuries while it is turning.
  • Page 51 Maintenance WARNING! In the area at risk from explosion: stop the pump imme‐ diately and rectify these anomalies. ProMinent Service may be needed if required. Standard liquid ends: Under heavy loading (e.g. continuous operation) shorter maintenance intervals are recommended than those given.
  • Page 52 Maintenance When using abrasive feed chemicals, the diaphragm service life is reduced. In these cases, more frequent checking of the diaphragm is rec‐ ommended. Tightening torques Data Value Unit Tightening torques for dosing head 4.5 ... 5.0 Nm screws: Liquid ends with integral relief valve WARNING! Warning of eye injuries When opening the relief valve, a spring under high ten‐...

  • Page 53: Carrying Out Repairs

    Carrying out repairs Carrying out repairs Safety information WARNING! ATEX pumps in areas at risk from explosion – Generally check the proper functioning of the system, particularly of the power end and bearings, by regular monitoring (for leaks, noises, tempera‐ tures, smell ..

  • Page 54: Cleaning Valves

    Carrying out repairs 12.1 Cleaning valves Unsuitable spare parts for the valves may lead to prob‐ lems for the pumps. – Only use new components that are especially adapted to fit your valve (both in terms of shape and chemical resistance). Use the correct spare parts kits.

  • Page 55: Replacing The Diaphragm

    Carrying out repairs 12.2 Replacing the diaphragm Third-party spare parts for the pumps may lead to prob‐ lems when pumping. – Only use original spare parts. Use the correct spare parts kits. In the event of – doubt, refer to the exploded views and ordering information in the appendix.
  • Page 56 Should this not work, remove dirt or swarf out of the thread and screw the diaphragm correctly onto the drive axle this time. ð If this is still unsuccessful, contact ProMinent-ProMaqua cus‐ tomer service. Place the dosing head with the screws onto the diaphragm - the suction connector should be pointing downwards in the pump's fit‐...
  • Page 57 Carrying out repairs Check whether it can move freely in the hole. Refit the clean diaphragm rupture sensor with the clean piston. Test the diaphragm rupture sensor. Optical diaphragm rupture sensor Unscrew the transparent cover from the diaphragm rupture sensor. Press the red cylinder into the diaphragm rupture sensor until it engages.
  • Page 58 Carrying out repairs P_SI_0038 Fig. 24: Cross-section through the liquid end Suction valve Diaphragm Discharge valve Dosing head Backplate 13 Safety diaphragm Tightening torques Data Value Unit Tightening torques for dosing head 4.5 ... 5.0 Nm screws:...

  • Page 59: Troubleshooting

    Troubleshooting Troubleshooting Safety information WARNING! ATEX pumps in areas at risk from explosion – Generally ensure that the parts are working properly (no leaks, unusual noises, high temperatures, unusual smell ...) especially the power end/drive and the bearings. – Do not allow the pump to heat up because of a lack of oil! With lubricated metering pumps, regularly check for the presence of lubricant, for example by checking...
  • Page 60 Troubleshooting WARNING! Only motors with a frequency converter: Danger of elec‐ tric shock The danger of electric shock remains for 3 minutes after the mains voltage has been switched off on conducting parts of the motor with an integrated frequency converter and on the lines themselves.
  • Page 61 Rectify any constriction of the dis‐ Technical per‐ ously constricted. charge line. sonnel All other faults. Other causes. Call ProMinent Service. ® * If necessary use the cross-section drawing of the integral relief valve in the "Functional Description" chapter. WARNING! Warning of eye injuries When opening the relief valve, a spring under high ten‐...

  • Page 62: Decommissioning

    Decommissioning Decommissioning Decommissioning WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 63 Decommissioning CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐ nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system. – Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons.
  • Page 64 Decommissioning Sign indicating EU collection system In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it. The device must not be disposed of along with domestic waste.

  • Page 65: Technical Data

    Technical data Technical data Only with "M - modified" design: WARNING! Risk of personal injuries Please observe the ”Supplement for modified version“ at the end of the chapter! It replaces and supplements the technical data! 15.1 Performance data S1Ba with 50 Hz operation Type Minimum pump capacity at maximum Maximum...

  • Page 66: Shipping Weight

    Technical data S1Ba with 60 Hz operation Type Minimum pump capacity at maximum back pres‐ Maximum Suction lift Permissible Connector sure stroke priming size rate pressure, suction side Strokes/mi m water R"-DN column 12017 PVT 3/4" - 10 12017 SST 3/4"...

  • Page 67: Wetted Materials

    Technical data 15.3 Wetted materials Material ver‐ Liquid end Suction/pres‐ Seals* / ball Balls Springs Integral relief sion sure connector seat valve PVDF PVDF PTFE/PTFE Ceramic Hastelloy C4 PVDF/FPM or EPDM PTFE + 25% PVDF PTFE/PTFE Ceramic Hastelloy C4 PVDF/FPM or carbon EPDM Stainless steel...

  • Page 68: Air Humidity

    Technical data 15.4.3 Air humidity Air humidity Data Value Unit Maximum air humidity*: 92 % relative humidity *non-condensing 15.5 Installation height Data Value Unit Maximum installation height*: 1000 m above standard zero * with standard pumps: Fit at higher installation heights at your own risk. with ATEX pumps: We urgently advise that you contact a specialist for ATEX motors at higher installation heights! 15.6...

  • Page 69: Stroke Actuator

    For further information on the motor with identity – code specification "S", refer to our website www.prominent.com. Motor data sheets can be requested for all other motors. With motors other than those with identity code –...

  • Page 70: Stroke Sensor "Sigma

    Technical data Data Value Unit Nominal voltage * 8 VDC Power consumption - active surface > 3 mA uncovered Power consumption - active surface cov‐ < 1 mA ered Rated switching distance 1.5 mm * Ri ~ 1 kΩ Cable colour Polarity blue Brown...

  • Page 71: Relay

    Technical data 15.11 Relay The electrical data for the relay is contained in the chapter "Installation, electrical". 15.12 Sound pressure level Sound pressure level Sound pressure level LpA < 70 dB according to EN ISO 20361 at maximum stroke length, maximum stroke rate, maximum back pressure (water) 15.13 Supplementary information for modified versions (With identity code specification "Version": "M"...

  • Page 72: Diagrams For Adjusting The Capacity

    Diagrams for adjusting the capacity Diagrams for adjusting the capacity S1Ba (50 Hz) S1Ba (50 Hz) C [l/h] C [l/h] 70.0 60.0 10050 60.0 07065 50.0 12035 * 10044 12017 * 50.0 10022 40.0 40.0 30.0 30.0 20.0 20.0 10.0 10.0 S [%] S [%]...
  • Page 73 Diagrams for adjusting the capacity S1Ba (60Hz) S1Ba (60Hz) C [l/h] C [l/h] 90.0 70.0 80.0 60.0 10050 07065 70.0 10044 12035 * 10022 50.0 60.0 12017 * 40.0 50.0 40.0 30.0 30.0 20.0 20.0 10.0 10.0 S [%] S [%] C [l/h] C [l/h] 90.0...

  • Page 74: Dimensional Drawings

    Dimensional drawings Dimensional drawings Compare the dimensions on the dimension sheet – and pump. All dimensions are in mm. – Dimensional drawing for Sigma/ 1, S1Ba max.40 P_SI_0033 Fig. 27: Dimensional drawing of Sigma/ 1, S1Ba - Drawing is not strictly binding. Hose nozzle relief valve d16 S with thread DIN ISO 228-G3/4 A Tab.
  • Page 75 Dimensional drawings Type Connector Sigma 10022, 10044, DN10 G 3/4 07065 SST-relief valve- male A/sv-a Sigma 07042, 04085, DN15 04120 PVT / TTT male Sigma 07042, 04085, DN15 04120 PVT-relief valve- male A/sv-a Sigma 07042, 04085, DN15 04120 SST male Sigma 07042, 04085, DN15 04120 SST-relief valve-...
  • Page 76 Dimensional drawings Dimensional drawing of Sigma/ 1, S1Ba, rotated P_SI_0155_SW Fig. 28: Dimensional drawing of Sigma/ 1, S1Ba, rotated - Drawing is not strictly binding. Hose nozzle relief valve d16 S with thread DIN ISO 228-G3/4 A Tab. 7: Dimensions in mm Type Connector Sigma 12017,12035,...
  • Page 77 Dimensional drawings Type Connector Sigma 07042, 04085, DN15 04120 SST male Sigma 07042, 04085, DN15 04120 SST-relief valve- male A/sv-a Tab. 8: Dimensions in mm Standard motor Motor, controllable EExe motor Motor with fre‐ 1-phase motor quency converter Dimensional drawing of Sigma/ 1, S1Ba, motor flange, actuator P_SI_0034_2 61_01-101_00_55-73...
  • Page 78 Dimensional drawings Dimensional drawing of Sigma 1, S1Ba with EExde motor P_SI_0156_SW Fig. 30: Dimensional drawing of Sigma/ 1, S1Ba, with EExde motor - Drawing is not strictly binding. Tab. 10: Dimensions in mm Type Connector Sigma 12017,12035, DN10 G 3/4 10050 PVT / TTT male Sigma 12017,12035,...
  • Page 79 Dimensional drawings Type Connector Sigma 07042, 04084, DN15 04120 PVT-relief valve- male A/sv-a Sigma 07042, 04084, DN15 04120 SST male Sigma 07042, 04084, DN15 04120 SST-relief valve- male A/sv-a...

  • Page 80: Potential Equalisation Drawings For Sigma Basic Type

    Potential equalisation drawings for Sigma Basic Type Potential equalisation drawings for Sigma Basic Type P_SI_0169_SW Fig. 31: Potential equalisation drawing for Sigma S1Ba Potential equalisation of motor Potential equalisation of motor flange Potential equalisation of liquid end Positions 1, 2 and 3 must be connected to a protective earth cable.

  • Page 81: Motor Data Sheet Standard Motor

    This information is supplied without liability. Les données techniques correspondent au descriptif du fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général. ProMinent Dosiertechnik GmbH . 69123 Heidelberg . Germany No. MD-1018432, 1018433, 1018455 Datum/Date April 2011...

  • Page 82: Exploded Drawings Sigma/ 1

    Exploded drawings Sigma/ 1 Exploded drawings Sigma/ 1 Liquid end for Sigma/ 1 050 and 065 PVT P_SI_0024 Fig. 32: Liquid end for Sigma/ 1 050 and 065 PVT Pos. Description Type 12035, 12017, Type 07065, 10044, 10050 10022 Spring Ball Ball seat Diaphragm rupture sensor, optical...
  • Page 83 Exploded drawings Sigma/ 1 Liquid end for Sigma/ 1 120 PVT P_SI_0024 Fig. 33: Liquid end for Sigma/ 1 120 PVT Pos. Description Type 04084, 04120, 07042 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 792517* Multi-layer diaphragm 1035828* * The items listed are included in the spare parts kit.
  • Page 84 Exploded drawings Sigma/ 1 Sigma/ 1 PVT relief valve-A P_SI_0086_SW Fig. 34: Sigma/ 1 PVT relief valve-A Pos. Description Type 12035, Type 10050, Type 07065, Type 04084, 12017 10044, 10022 07042 04120 Relief valve, complete 12 bar PVA 1018572 Relief valve, complete 10 bar PVA 1018947 Relief valve, complete 7 bar PVA 740811...
  • Page 85 Exploded drawings Sigma/ 1 Liquid end for Sigma/ 1 050 and 065 TTT P_SI_0175_SW Fig. 35: Liquid end for Sigma/ 1 050 and 065 TTT Pos. Description Type 12035, 12017, Type 07065, 10044, 10050 10022 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 1033323 Valve...
  • Page 86 Exploded drawings Sigma/ 1 Liquid end for Sigma/ 1 120 TTT P_SI_0175_SW Fig. 36: Liquid end for Sigma/ 1 120 TTT Pos. Description Type 04084, 04120, 07042 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 809403 Multi-layer diaphragm 1035828* * The items listed are included in the spare parts kit.
  • Page 87 Exploded drawings Sigma/ 1 Liquid end for Sigma/ 1 050 and 065 SST P_SI_0025_SW Fig. 37: Liquid end for Sigma/ 1 050 and 065 SST Pos. Description Type 12035, 12017, Type 07065, 10044, 10050 10022 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 1033323 Valve...
  • Page 88 Exploded drawings Sigma/ 1 Liquid end for Sigma/ 1 120 SST P_SI_0025_SW Fig. 38: Liquid end for Sigma/ 1 120 SST Pos. Description Type 04084, 04120, 07042 Spring Ball Ball seat Diaphragm rupture sensor, optical 1033323 Valve 809404 Multi-layer diaphragm 1035828* * The items listed are included in the spare parts kit.
  • Page 89 Exploded drawings Sigma/ 1 Sigma/ 1 SST relief valve-A P_SI_0087 Fig. 39: Sigma/ 1 SST relief valve-A Pos. Description Type 12035, Type 10050, Type 07065, Type 04084, 12017 10044, 10022 07042 04120 Relief valve, complete 12 bar SSA 1005625 Relief valve, complete 10 bar SSA 1018573 Relief valve, complete 7 bar SSA 740815...
  • Page 90 Exploded drawings Sigma/ 1 Pos. Type Quantity Article Order no. 1.000 Liquid end Sigma 1 - 50 SSTH 1036541 1.000 Liquid end Sigma 1 - 65 SSTH 1036542 1.000 Liquid end Sigma 1 - 120 SSTH 1036543 1.000 Hyg.dos. head, complete 96.0 x 42.0 LK80 1035627 1.000 Hyg.

  • Page 91: Wear Parts For Sigma/ 1

    Wear parts for Sigma/ 1 Wear parts for Sigma/ 1 21.1 Standard Tab. 11: Spare parts kits types 12017, 12035, 10050 Liquid ends Wetted materials Remark Order no. FM 50 - DN10 1035964 FM 50 - DN10 with 2 valves, assembled 1077570 FM 50 - DN10 1035966...

  • Page 92: Physiological Safety

    Wear parts for Sigma/ 1 21.2 Physiological safety Spare parts kits Tab. 14: Scope of delivery with PVT material version 1 x diaphragm, 2 x valve balls, 1 x suction valve complete, 1 x discharge valve complete 1 x elastomer sealing set (EPDM) 2 x ball seat housings, 2 x ball seat discs, 4 x composite seals 1x sealing washer (for bleed valve or relief valve) Tab.
  • Page 93 Wear parts for Sigma/ 1 Wetted materials – "Physiologically safety with regard to wetted materials" design Material version Liquid end Suction / pressure Seals* / ball seat Balls Integrated bleed connector valve or relief valve PVDF PVDF PTFE / PVDF Ceramic PVDF / EPDM Stainless steel...

  • Page 94: Declaration Of Conformity For Machinery

    Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC EMC Directive (2014/30/EU) Harmonised standards applied, in EN ISO 12100:2010 particular: EN 809:1998 + A1:2009 + AC:2010 EN 61000-6-2:2005 + AC:2005 EN 61000-6-4:2007 + A1:2011 + AC:2012 Date: 20.04.2016 You can download the Declaration of Conformity at www.prominent.com.

  • Page 95: Declaration Of Incorporation For Machinery

    Compliance with the protection targets of the Low Voltage Directive 2014/35/EU according to Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC Harmonised standards applied, in EN ISO 12100:2010 particular: EN 809:1998 + A1:2009 + AC:2010 Date: 20.04.2016 You can download the Declaration of Conformity at www.prominent.com.

  • Page 96: Declaration Of Conformity For Machinery Atex

    * With regard to “Special conditions” - refer also to the “Safety chapter” - “Safety information for ATEX designs” - “Special conditions for ATEX”. You can download the Declaration of Conformity at www.prominent.com. The Declarations of Conformity, the EC type-examination certificates and the operating instructions for the individual components are also enclosed with the pump.

  • Page 97: Declaration Of Conformity For Atex Machinery

    * “Special conditions” - also refer to the chapter entitled “Special conditions for ATEX”. You can download the Declaration of Conformity at www.prominent.com. The Declarations of Conformity, the EC type-examination certificates and the operating instructions for the individual components are also enclosed...

  • Page 98: Index

    Index Index Actuator ....... . 69 Identification of safety notes ....7 Air humidity .
  • Page 99 Index Safety chapter ......7 Safety equipment ......12 Safety information for ATEX designs .
  • Page 100 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 985911, 5, en_GB © 2011...

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