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MSR
Single Roller Dynamometer
Original Operating Instructions
BA053101-en
Pos: 1 / Te chnisc he Dokum entation/A lle Gerä te/Titeltex te/Titeltext: MS R - Alle Type n @ 24\m od_1303997516266_0.docx @ 1000449 @ @ 1
MSR 500
MSR 800
MSR 830
MSR 850
MSR 1000
MSR 1050
Pos: 2 / Te chnisc he Dokum entation/Leis tungsm esste chnik/P OWE RDYNO/ 053101
MS R/BA/Inha lt: 0531 Titelb ild @ 42\mod_ 1435044104527_ 0.d ocx @ 2258484 @ @ 1
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Related Manuals for MAHA POWERDYNO MSR Series
Summary of Contents for MAHA POWERDYNO MSR Series
- Page 1 Single Roller Dynamometer Original Operating Instructions BA053101-en Pos: 1 / Te chnisc he Dokum entation/A lle Gerä te/Titeltex te/Titeltext: MS R - Alle Type n @ 24\m od_1303997516266_0.docx @ 1000449 @ @ 1 MSR 500 MSR 800 MSR 830 MSR 850 MSR 1000 MSR 1050 Pos: 2 / Te chnisc he Dokum entation/Leis tungsm esste chnik/P OWE RDYNO/ 053101...
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Page 2: Table Of Contents
Pos: 4 /--- --Format---- -/Inha ltsv erzeic hnis - 3 Ebe ne n @ 5\mod_ 1168867441046_ 75.docx @ 72920 @ @ 1 Contents Safety ........................7 Introduction ......................7 Symbols ........................7 Intended Use ......................7 Safety Instructions for Commissioning ..............7 Safety Instructions for Operation................ - Page 3 2.7.4 Pressure/Temperature Module (Optional) ..............34 2.7.5 Analog Input Module (Optional) ................35 Analog Output Card (Optional) ................35 Measurement Programs ..................36 2.10 Calculation Basis ....................37 2.10.1 Road Load ......................37 2.10.2 Torque ........................38 2.10.3 Extrapolation of the Engine Power with Gasoline Engines ........39 2.10.4 Extrapolation of the Engine Power with Diesel Engines (Naturally Aspirated or Supercharged) ........................
- Page 4 Switch on the Dyno ....................59 Drive onto Dyno and Secure Vehicle ............... 59 Connect the RPM Sensor ..................60 Connect Oil Temperature Probe ................61 Attach Exhaust Suction System ................61 Position Cooling Air Fan ..................61 Bring the Vehicle up to Operating Temperature ............62 Vehicle Ready for Testing ..................
- Page 5 10.5.2 Coefficient Adaption based on SAE J2264 ............. 91 10.6 Lug-Down Test (Option) ..................92 Settings ......................93 11.1 Database ....................... 93 11.1.1 Identical Functions ....................93 11.1.2 Performance Curves ....................96 11.1.3 Time Diagram ....................... 100 11.1.4 Vehicle Data ......................101 11.1.5 Load simulation profile..................
- Page 6 13.3.3 Bearing Positions ....................118 13.4 Troubleshooting ....................118 13.5 Care Instructions ....................119 13.6 Spare Parts ......................119 Dismantling ...................... 119 Disposal ......................119 Diagnosis of SINAMICS Components ..............120 16.1 LEDs after the Control Unit has booted ..............120 16.2 Smart Line Module 16kW and 36kW ..............
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Page 7: Safety
Pos: 6 / Te chnisc he Dokum entation/A lle Gerä te/ Überschrif te n/Übersc hriften 1/S/ Überschrift 1: Sicherheit @ 6\mod_ 1174482399906_75.d ocx @ 76962 @ 1 @ 1 Safety Pos: 7 / Te chnisc he Dokum entation/A lle Gerä te/ Überschrif te n/Übersc hriften 1.1/E/Übersc hrif t 1.1: E inf ührung @ 6\m od_1174482219062_ 75.docx @ 76793 @ 2 @ 1 Introduction Pos: 8 / Te chnisc he Dokum entation/A lle Gerä... -
Page 8: Safety Instructions For Operation
Pos: 17 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/S/Übersc hrif t 1.1: S ic herhe itsvorschr iften f ür den Betrieb @ 6\m od_1174482268953_ 75.docx @ 76826 @ 2 @ 1 Safety Instructions for Operation Pos: 18 / Tec hnische Dokume ntation/Le istungsmess tec hnik/- Arc hiv -/00 LPS A lle/Inhalte/Inhalt: Sicher heitsvorsc hrif ten für de n Be trieb LPS @ 22\mod_ 1290586764080_ 75.docx @ 946197 @ @ 1 •... -
Page 9: Safety Instructions For Servicing
ed purpose and performance limits. Installation of the vehicle fixing exclusively by skilled, trained personell. Inspect attachment units on the test vehicle for strength. Pay attention to manufac- turer’s information and/or load capacity. Pull on the parking brake and raise the lifting bar be- fore removing the vehicle fixing. -
Page 10: Danger Zone
Pos: 22 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/G/Übersc hrif t 1.1: G efa hrenzone @ 19\mod_ 1266938122676_ 75.docx @ 782826 @ 2 @ 1 Danger Zone Pos: 23 / Tec hnische Dokume ntation/Le istungsmess tec hnik/- Arc hiv -/00 LPS A lle/Inhalte/Inhalt: Gef ahrenz one ( Text) LP S A lle @ 23\m od_1298391517468_ 75.docx @ 978993 @ @ 1 During dynamometer operation no persons are allowed to stay in the danger zone. -
Page 11: Safety Information About The Eddy Current Brake
The equipment shall be operated only with accessories which have been approved or permitted by MAHA. Pos: 33 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/V/Übersc hrift 1.1: Verhalten bei Unfä llen @ 19\mod_ 1267177245337_ 75.docx @ 794600 @ 2 @ 1 1.12... -
Page 12: Description
D1001 a barometer and a humidity sensor are installed in the interface box (Graphic package is prerequisite) • MAHA emission testers, gasoline (MGT5) and diesel (MDO2 and MDO2 LON) which can be connected to the dyno • DIN A4 ink jet printer, color •... -
Page 13: Specifications
Pos: 40 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/T/ Überschrift 1.1: Te chnis che Daten @ 7\mod_ 1184075526343_75.d ocx @ 99711 @ 2 @ 1 Specifications Pos: 41 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/A/Übersc hrif t 1.1.1: Abmess unge n @ 14\m od_1241595523910_ 75.docx @ 371167 @ 3 @ 1 2.2.1 Dimensions Pos: 42 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101... - Page 14 MSR 1000 Pos: 44 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/K/Üb erschrif t 1.1.1: Komm unika tionspult @ 13\mod_ 1234175296430_75.d ocx @ 335486 @ 3 @ 1 BA053101-en...
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Page 15: Communication Desk
2.2.2 Communication Desk Pos: 45 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 K ommunika tionspult ( Bilder) @ 23\mod_ 1296722871974_0.docx @ 969333 @ @ 1 Pos: 46 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 K ommunika tionspult ( Tex t) @ 23\mod_ 1297151385424_75.d ocx @ 971753 @ @ 1 Communication desk, Version A .............. -
Page 16: Msr 500/1
Pos: 48 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 500/1 @ 24\mod_ 1305615995073_ 0.d ocx @ 1007401 @ 3 @ 1 2.2.3 MSR 500/1 Pos: 49 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 1 ( Bild) @ 23\m od_1296463645669_ 0.docx @ 968263 @ @ 1 Pos: 50 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 1 ( Tex t) @ 22\m od_1295432174832_ 75.d ocx @ 963400 @ @ 1... -
Page 17: Msr 500/2
2.2.4 MSR 500/2 Pos: 52 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 2 ( Bild) @ 23\m od_1296464800590_ 0.docx @ 968323 @ @ 1 Pos: 53 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 2 ( Tex t) @ 22\m od_1295432706059_ 75.d ocx @ 963460 @ @ 1 1-Axle Roller Set with 2 Eddy Current Brakes and 1 Electric Motor Roller diameter... -
Page 18: Msr 500/2 4Wd
Pos: 55 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 500/2 4WD @ 24\mod_ 1305616199956_0.docx @ 1007461 @ 3 @ 1 2.2.5 MSR 500/2 4WD Pos: 56 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 2 4WD ( Bild) @ 23\m od_1296464625288_ 0.docx @ 968293 @ @ 1 Pos: 57 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 2 4WD ( Tex t) @ 22\m od_1295435416655_ 75.docx @ 963520 @ @ 1... -
Page 19: Msr 500/3 4Wd
2.2.6 MSR 500/3 4WD Pos: 59 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 3 4WD ( Bild) @ 23\m od_1296464996919_ 0.docx @ 968353 @ @ 1 Pos: 60 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 500/ 3 4WD ( Tex t) @ 22\m od_1295435803655_ 75.docx @ 963580 @ @ 1 4WD with 1 Eddy Current Brake FA, 2 Eddy Current Brakes RA, 1 Electric Motor per Axle Roller diameter... -
Page 20: Msr 800
Pos: 62 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 800 @ 24\m od_1306494127905_ 0.docx @ 1013813 @ 3 @ 1 2.2.7 MSR 800 Pos: 63 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 800 (Bild) @ 23\mod_ 1298447556531_ 0.d ocx @ 979071 @ @ 1 Pos: 64 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 800 (Text) @ 14\mod_ 1241597479700_75.docx @ 371613 @ @ 1... -
Page 21: Msr 830
Pos: 66 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 830 @ 24\m od_1305616305111_ 0.docx @ 1007521 @ 3 @ 1 2.2.8 MSR 830 Pos: 67 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 830 (Bild) @ 23\mod_ 1298448208673_ 0.d ocx @ 979137 @ @ 1 Pos: 68 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 830 (Text) @ 14\mod_ 1241597837603_75.docx @ 371639 @ @ 1... -
Page 22: Msr 850
Pos: 70 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 850 @ 24\m od_1306494212398_ 0.docx @ 1013843 @ 3 @ 1 2.2.9 MSR 850 Pos: 71 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 850 (Bild) @ 23\mod_ 1298448303666_ 0.d ocx @ 979162 @ @ 1 Pos: 72 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 850 (Text) @ 14\mod_ 1241598845809_75.docx @ 371695 @ @ 1... -
Page 23: Msr 1000
Pos: 74 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 1000 @ 24\mod_ 1306493890113_0.docx @ 1013753 @ 3 @ 1 2.2.10 MSR 1000 Pos: 75 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 1000 ( Bild) @ 23\m od_1298448477424_ 0.docx @ 979192 @ @ 1 Pos: 76 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 1000 ( Tex t) @ 14\m od_1241599234153_ 75.docx @ 371747 @ @ 1 4WD with 1 Eddy Current Brake and 1 E-Machine per Axle... -
Page 24: Msr 1050
Pos: 78 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1.1/M/Überschr ift 1.1.1: MSR 1050 @ 24\mod_ 1306494009976_0.docx @ 1013783 @ 3 @ 1 2.2.11 MSR 1050 Pos: 79 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 1050 ( Bild) @ 23\m od_1298448681304_ 0.docx @ 979222 @ @ 1 Pos: 80 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101 MS R/BA/Inha lt: 0531 MSR 1050 ( Tex t) @ 14\m od_1241599445142_ 75.docx @ 371773 @ @ 1 4WD with 1 Eddy Current Brake FA, 2 Eddy Current Brakes RA, 1 Electric Motor per Axle... -
Page 25: Main Switch
Pos: 82 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/H/Überschr ift 1.1: Haup tschalter @ 6\mod_ 1177592858312_ 75.docx @ 90635 @ 2 @ 1 Main Switch Pos: 83 / Tec hnische Dokume ntation/Alle Geräte/Inhalte/Inf o!/Inhalt: I nfo - Ha uptsc ha lter @ 23\mod_ 1298624423518_ 75.docx @ 979863 @ @ 1 The main switch is located at the side wall of the communication desk. -
Page 26: Emergency Stop
Enabling / Disabling the Dynamometer 1 Main switch ON. 1 Control OFF. 2 Set operating mode selector switch to re- 2 Main switch OFF. quired position. Dyno is shut down. 3 Control ON. Dyno is ready for operation. Pos: 90 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/N/Überschr ift 1.1: Not-Ha lt @ 23\mod_ 1297171316373_ 75.docx @ 972449 @ 2 @ 1 Emergency Stop Pos: 91 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/053101... -
Page 27: Remote Control
Pos: 94 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/F/ Überschrif t 1.1: Fernbed ie nung @ 7\mod_ 1184152042500_75.d ocx @ 99994 @ 2 @ 1 Remote Control Pos: 95 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/052301 LPS 3000 R100/ BA/Inhalt: 0523 Fernbed ienung ( Tex t) @ 13\m od_1234179191060_ 75.docx @ 335824 @ @ 1 The functions of the program can also be selected via the remote control. - Page 28 Remote Control PC Keyboard 12 Switch on remote control 13 Exit a program part 14 Input of a comma Pos: 97 / Tec hnische Dokume ntation/Le istungsmess tec hnik/PO WERDYNO/052301 LPS 3000 R100/ BA/Inhalt: 0523 Fernbed ienung ( Bild) @ 13\m od_1234876860125_ 0.docx @ 342615 @ @ 1 Pos: 98 /----- Forma t-----/MAN UELLER UM BRUCH Se itenumbruch @ 0\m od_1134403577687_ 0.docx @ 1277 @ @ 1 BA053101-en...
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Page 29: Description Of The Interface Box
Pos: 99 / Tec hnische Dokume ntation/Alle Geräte/Übersc hriften/ Überschrifte n 1.1/SCH/Übersc hrift 1.1: Sc hnittstelle nbox @ 13\mod_1234179450859_ 75.docx @ 335876 @ 2 @ 1 Description of the Interface Box Pos: 100 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 S chnittstelle nbox ( Tex t 1) @ 13\m od_1234179543447_ 75.docx @ 335902 @ @ 1 The Interface Box records engine RPM, environmental data, OBD data, temperature, pressure and analog signals. - Page 30 Pos: 105 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 S chnittstelle nbox ( Tex t 2) @ 13\m od_1234252898101_ 75.docx @ 336301 @ @ 1 Piezo clamp, TDC sensor Light barrier Piezo clamp, TDC sensor Light barrier Oil temperature probe Trigger tongs Fuel temperature...
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Page 31: Rpm Module (Standard)
Pos: 109 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ D/Übersc hrif t 1.1.1: Drehza hlm odul (S ta ndard) @ 13\mod_ 1234254526944_ 75.docx @ 336379 @ 3 @ 1 2.7.1 RPM Module (Standard) Pos: 110 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Drehza hlm odul (S ta ndard) @ 30\mod_ 1363358323459_ 75.docx @ 1724326 @ @ 1 The RPM module is used to record the RPM and oil temperature (Plug-in card CAN DRZ). - Page 32 TDC Sensor The TDC sensor is always manufacturer-specific, i.e. depending on the vehicle manufacturer the corresponding diagnostic plug is used for the RPM signal pick up. The TDC sensor offers an extremely accurate RPM measurement. Once f is reached, an RPM of 12000 rot/min is displayed.
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Page 33: Environmental Module (Standard)
At the beginning of a test a pre-determined RPM value must be approached ('Test gear' / Gear transmission close to 1:1) while in a specific gear. This RPM value will be stored. During the performance test the software will convert the roller’s current RPM into engine RPM. (Please note: The calculated RPM will only correspond if the vehicle is driven in the 'test gear'.) Automatic transmission vehicles without converter lockup cannot use the driving trial method, be- cause the engine RPM deviates due to converter slip. -
Page 34: Obd Module (Optional)
Air Pressure The air pressure is recorded using the interface box and is used for projection of the engine performance based on DIN 70020, EWG 80/1269, ISO 1585, SAE J1349 or JIS D1001. Humidity The humidity is recorded using the interface box and is used for projection of the engine performance based on DIN 70020, EWG 80/1269, ISO 1585, SAE J1349 or JIS D1001. -
Page 35: Analog Input Module (Optional)
Pos: 119 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/A/ Überschr ift 1.1.1: Analogeingangsm odul (Option) @ 13\m od_1234258646518_ 75.docx @ 336763 @ 3 @ 1 2.7.5 Analog Input Module (Optional) Pos: 120 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 A na loge inga ngsm odul (Option) ( Tex t) @ 13\m od_1234258712534_ 75.docx @ 336789 @ @ 1 The analog input module is used to record 4 analog signals (Plug-in card CAN AIN4). -
Page 36: Measurement Programs
Pos: 125 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/M/ Überschrif t 1.1: M essprogramm e @ 13\mod_ 1234259459658_75.d ocx @ 336893 @ 2 @ 1 Measurement Programs Pos: 126 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Messprogramme @ 13\mod_ 1234259499194_ 75.docx @ 336939 @ @ 1 This dynamometer provides an exact simulation of defined road load conditions. -
Page 37: Calculation Basis
Pos: 128 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ B/Übersc hrif t 1.1: Berec hnungsgr undlagen @ 13\mod_ 1234259926127_ 75.docx @ 336995 @ 2 @ 1 2.10 Calculation Basis Pos: 129 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ F/Übersc hrift 1.1.1: Fahrw iderstä nde @ 13\m od_1234260532279_ 75.d ocx @ 337111 @ 3 @ 1 2.10.1 Road Load Pos: 130 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... -
Page 38: Torque
Roller Resistance Power P-Roll [kW] ⋅ ⋅ ⋅ The rolling resistance power arises from tire and road Roll surface deformation as a function of speed: with e.g. • Roll resistance coefficient of the tires µ 0.012 • Vehicle mass 950 kg •... -
Page 39: Extrapolation Of The Engine Power With Gasoline Engines
Pos: 134 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/H/Üb erschrif t 1.1.1: H oc hrechnung der Motor leis tung bei Benz in-M otoren @ 13\mod_ 1234262437293_ 75.docx @ 337245 @ 3 @ 1 2.10.3 Extrapolation of the Engine Power with Gasoline Engines Pos: 135 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... -
Page 40: Extrapolation Of The Engine Power With Diesel Engines (Naturally Aspirated Or Supercharged)
Pos: 137 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/H/Üb erschrif t 1.1.1: H oc hrechnung der Motor leis tung bei Dies el-M otoren (Sa uger bzw. me ch. Lader) @ 13\mod_ 1234262721450_75.d ocx @ 337297 @ 3 @ 1 2.10.4 Extrapolation of the Engine Power with Diesel Engines (Naturally Aspirated or Supercharged) -
Page 41: Extrapolation Of The Engine Power With Turbodiesel Engines
Pos: 140 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/H/Üb erschrif t 1.1.1: H oc hrechnung der Motor leis tung bei Turbodiesel-Motore n @ 13\m od_1234267721157_ 75.d ocx @ 337349 @ 3 @ 1 2.10.5 Extrapolation of the Engine Power with Turbodiesel Engines Pos: 141 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... -
Page 42: Calculate Engine Factor Fm
Pos: 143 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/M/ Überschrif t 1.1.1: M otorfak tor fm berec hne n @ 13\m od_1234268542057_ 75.docx @ 337401 @ 3 @ 1 2.10.6 Calculate Engine Factor fm Pos: 144 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 M otorfaktor fm b erechne n @ 13\mod_ 1234268616541_75.d ocx @ 337427 @ @ 1 In most cases fm = 0.3 applies but this value can be changed. -
Page 43: Wheel Drive Operation
Pos: 146 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/A/ Überschr ift 1.1.1: Allrad-Betrieb @ 13\mod_ 1234268717604_75.d ocx @ 337453 @ 3 @ 1 2.10.7 4 Wheel Drive Operation Pos: 147 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 A llrad- Betr ieb @ 13\m od_1234268759573_ 75.docx @ 337479 @ @ 1 Traction Regulation The traction target value is divided in the front and rear as a function of the support roller RPM. -
Page 44: Description Of The Sinamics Components
Pos: 149 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/ B/Übersc hrif t 1: Besc hreib ung der SINAMICS- Komp one nten @ 14\mod_ 1241599608976_ 75.docx @ 371799 @ 1 @ 1 Description of the SINAMICS Components Pos: 150 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: Spez ielle Sicher heitshinweis e f ür SINAMICS-K ompone nte n @ 14\m od_1241599671359_ 75.docx @ 371825 @ 2 @ 1 Special Safety Instructions for the SINAMICS Components... -
Page 45: Mains Connection For Booksize Drive Assembly
As part of routine tests, SINAMICS equipment with three-phase motors will undergo a voltage test in accordance with EN 50178. Before the voltage test is performed on the electrical equipment of industrial machines to EN 60204-1, Section 19.4, all connectors of SINAMICS equipment must be disconnected/unplugged to prevent the equipment from being damaged. -
Page 46: Basic Setup
Pos: 156 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ B/Übersc hrif t 1.1: Bas isaufb au @ 18\mod_ 1253799999289_ 75.docx @ 448832 @ 2 @ 1 Basic Setup Pos: 157 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/053101 M SR/ BA/Inhalt: 0531 SINAMICS Bas isa ufba u (Bild) @ 14\mod_ 1241602473019_0.docx @ 371877 @ @ 1 Pos: 158 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/- Archiv -/ 00 LPS A lle/Inha lte/Inf o!/Inha lt: Info - Sc ha ltp lan @ 14\mod_ 1241602597252_75.d ocx @ 371903 @ @ 1... -
Page 47: Transport And Storage
Pos: 160 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/ T/Übersc hrif t 1: Transp ort und La gerung @ 20\mod_ 1268732488860_ 75.docx @ 826153 @ 1 @ 1 Transport and Storage Pos: 161 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Inha lt: Transp ort und Lagerung @ 20\mod_1268726449998_ 75.docx @ 825913 @ @ 1 Check package to ensure it is complete, in accordance with the order confirmation. - Page 48 - Room size - Energy storage volume of the walls MAHA Experiences Cooling air is of special importance as modern engine management systems are equipped with control systems which reduce the engine power when intake temperatures are too high. The full engine power is however to be measured on the dyno.
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Page 49: Exhaust Suction System
Pos: 172 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/A/ Überschr ift 1.1.1: Abgas-Absa uganla ge @ 13\m od_1234272790265_ 75.docx @ 337751 @ 3 @ 1 6.2.2 Exhaust Suction System Pos: 173 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Ab gas-Absa uganla ge @ 13\mod_ 1234272833484_ 75.docx @ 337777 @ @ 1 The exhaust quantity depends upon the test vehicle.The factors which are most influential are the engine cubic capacity and RPM as well as the combustion process (spark or compression... -
Page 50: Fresh Air Supply For The Test Room
x (t in °C:273 Kelvin) x λ Example for calulation at dynamometers V λ = Supply degree of 0.85 (without Turbocharger)…approx. 1.9 (depending on engine and manufacturer) Example 1 Example 2 Car dyno, Truck dyno, Engine 5.547 liter, Engine 18.273 liter, Engine speed 5000 rpm, Engine speed 2300 rpm, Temperature 500°C,... -
Page 51: Software
• PC speciality stores offer a wide range of USB-to-RS232 adapters. There is, however, no standard guarantee that every adapter will function on the RS232 interfaces. For this reason, MAHA offers adapters with the order number (VZ 910140) which have been tested on MAHA products. -
Page 52: Selecting The Setup Language
Pos: 183 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: Se tup-Sprac he wä hle n @ 18\m od_1256737580691_ 75.docx @ 497406 @ 2 @ 1 Selecting the Setup Language Pos: 184 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 S etup-Sprache wä... -
Page 53: Selecting The Destination Folder
Pos: 186 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/Z/Üb erschrif t 1.1: Z ie lordner w ähle n @ 18\m od_1256737675600_75.d ocx @ 497427 @ 2 @ 1 Selecting the Destination Folder Pos: 187 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Zielordner wä... -
Page 54: Selecting The Dyno Type
Pos: 191 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/P/ Überschr ift 1.1: Prüfs ta ndstyp wä hlen @ 23\mod_ 1297765761885_ 75.docx @ 976345 @ 2 @ 1 Selecting the Dyno Type Pos: 192 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Prüfsta ndstyp wä... -
Page 55: Installing Drivers
Pos: 196 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ T/Übersc hrif t 1.1: Treiber ins ta lliere n @ 23\mod_ 1297769084893_75.d ocx @ 976461 @ 2 @ 1 Installing Drivers Pos: 197 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Treiber ins ta llieren @ 23\mod_ 1297769213681_75.d ocx @ 976499 @ @ 1 1 Install the required drivers. -
Page 56: Additional Settings Under Windows 7 Or Higher
Pos: 201 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/Z/Üb erschrif t 1.1: Z usätz liche Einstellunge n ab Wind ows 7 @ 19\m od_1265371886726_ 75.docx @ 715952 @ 2 @ 1 7.10 Additional Settings under Windows 7 or higher Pos: 202 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/- Archiv -/ 00... - Page 57 Provided the User Account Control is enabled, this Windows confirmation prompt appears. Confirm with "Yes“. Do the software installation as described above, starting with step "Selecting the Setup Language". BA053101-en...
- Page 58 To do this, open the installation directory, usually located at: C:\Programs\MAHA\ [Equipment type], then right-click the folder. In the object menu, select "Properties“ (2). In this dialog window, click tab "Security“ and Now the user rights can be assigned.
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Page 59: Preparations For Testing
Pos: 205 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/V/ Überschrift 1: Vorbereitung zur Prüfung @ 6\mod_ 1182866197218_75.d ocx @ 97762 @ 1 @ 1 Preparations for Testing Pos: 206 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/P/ Überschr ift 1.1: Prüfs ta nd e insc ha lte n @ 13\m od_1234338282712_ 75.docx @ 337911 @ 2 @ 1 Switch on the Dyno Pos: 207 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Prüfsta nd e ins cha lten @ 13\mod_ 1234338731466_ 75.docx @ 337937 @ @ 1... -
Page 60: Connect The Rpm Sensor
• No persons shall be in the test room during vehicle testing! Danger! • Fix the test vehicle before each test at the rear and front onto the dyno with the proper (MAHA-) vehicle fixing. Usage of a different fixing attachment can affect safety and cause personal injury. -
Page 61: Connect Oil Temperature Probe
Pos: 216 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/Ö/ Überschr ift 1.1: Öltempera tursonde ansc hlie ße n @ 13\m od_1234341805123_75.d ocx @ 338233 @ 2 @ 1 Connect Oil Temperature Probe Pos: 217 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Ö... -
Page 62: Bring The Vehicle Up To Operating Temperature
Pos: 224 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ F/Übersc hrift 1.1: Fahrze ug auf Betriebstempera tur bringe n @ 13\m od_1234342560762_ 75.docx @ 338389 @ 2 @ 1 Bring the Vehicle up to Operating Temperature Pos: 225 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Fahrze ug auf Betriebstempera tur bringe n @ 13\m od_1234342622317_ 75.doc x @ 338415 @ @ 1 "Load... -
Page 63: Program Structure
Pos: 233 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/ P/Übersc hrift 1: Programmstruktur @ 13\mod_ 1234343155325_ 75.docx @ 338493 @ 1 @ 1 Program Structure Pos: 234 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/A/ Überschr ift 1.1: A llgeme ines @ 6\mod_ 1182865005781_ 75.docx @ 97736 @ 2 @ 1 General Information Pos: 235 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Pr ogrammstr uktur Allgeme ines @ 13\mod_ 1234343348349_75.d ocx @ 338519 @ @ 1... -
Page 64: Tree Model
Pos: 237 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ B/Übersc hrif t 1.1: Baums chema @ 13\m od_1234343788810_ 75.docx @ 338545 @ 2 @ 1 Tree Model Pos: 238 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Baums chem a @ 23\m od_1297422348498_ 75.docx @ 974919 @ @ 1 Pos: 239 /-----Format- ----/MANUE LLE R UMBRUCH Se ite numbruch @ 0\mod_ 1134403577687_0.docx @ 1277 @ @ 1 BA053101-en... -
Page 65: Screen Design
Pos: 240 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ B/Übersc hrif t 1.1: Bildschirmaufba u @ 7\mod_ 1189769257093_75.d ocx @ 105656 @ 2 @ 1 Screen Design Pos: 241 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/053101 M SR/ BA/Inhalt: 0531 Bildschirmaufb au @ 17\mod_ 1253713731752_ 75.docx @ 447606 @ @ 1 Generally the screen is divided up into the following areas: →... - Page 66 Symbol Description Dyno is set for CAR (green). (red: switched off green: switched on) Pneumatic holding brake of dyno rollers. Green: Brake of drive axle(s) selected is open – rollers can rotate freely. Red: All brakes are closed – rollers are blocked. Yellow: Position of brakes is not compatible with vehicle.
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Page 67: Main Screen
Pos: 245 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/H/Üb erschrif t 1.1.1: Ha uptmas ke @ 13\mod_1234347272576_ 75.docx @ 338821 @ 3 @ 1 9.3.2 Main Screen Pos: 246 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Ha uptmask e @ 13\m od_1234347401263_ 75.docx @ 338897 @ @ 1 Here menu items can be selected or measurement variables displayed. -
Page 68: Starting The Program
2 Windows is started after the PC is booted. Depending on the setting, the program is started either automatically, or by calling up the Start group or by double clicking the icon. The start screen appears with the MAHA logo and version number. The following screen appears which shows the connected PCBs. -
Page 69: Measurements
Pos: 255 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/M/ Überschrift 1: Messungen @ 13\mod_ 1234355495203_ 75.docx @ 339147 @ 1 @ 1 Measurements Pos: 256 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ L/Übersc hrift 1.1: Last- Sim ula tion @ 13\mod_ 1234355592656_75.d ocx @ 339173 @ 2 @ 1 10.1 Load Simulation Pos: 257 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... - Page 70 Pos: 261 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Fahrzyklus (Op tion) @ 13\mod_ 1234358260962_ 75.docx @ 339277 @ @ 1 Driving Cycle (Optional) Driving A speed profile with fixed time and speed run can be driven on the dyno using the button cycle .
- Page 71 Pos: 263 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 A uswerten @ 23\mod_ 1297674749035_ 75.docx @ 975575 @ @ 1 Evaluation / Data Logging 1 Use the button <F8 EVALUATION>. The following screen appears: 2 Use the drop-down menus on the right-hand side to select and save up to six test values per diagram.
- Page 72 Pos: 266 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Zoom- Funktion @ 13\m od_1234360390269_ 75.docx @ 339329 @ @ 1 Zoom function 1 Press and hold left hand mouse key. 2 Frame the desired cutout in the diagram. 3 Release the left hand mouse key.
- Page 73 Pos: 270 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Spe ic hern @ 13\mod_ 1234769025084_ 75.docx @ 339621 @ @ 1 Store 1 Use the button <F5 STORE>. The following screen appears: 2 Input the vehicle data and information in the entry boxes.
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Page 74: Constant Traction
Pos: 273 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ K/Übersc hrift 1.1.1: K ons ta nte Zugkraft @ 13\mod_ 1234770622998_75.d ocx @ 339673 @ 3 @ 1 10.1.2 Constant Traction Pos: 274 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 K onsta nte Zugkraf t @ 13\mod_ 1234770727957_75.d ocx @ 339699 @ @ 1 A pre-set traction value activates the eddy-current brake immediately which maintains a constant traction for the duration of the measurement. - Page 75 Example Calculation of the traction F = m g sin α = m g sin α v / 3600 Calculation of the climbing power P with v = km/h and the following values: • Vehicle weight 1500 kg α...
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Page 76: Constant Speed
Pos: 276 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ K/Übersc hrift 1.1.1: K ons ta nte Ges chw ind igk eit @ 13\m od_1234771175104_ 75.docx @ 339725 @ 3 @ 1 10.1.3 Constant Speed Pos: 277 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... -
Page 77: Driving Simulation
The MAHA MSR dynamometers with drive can conduct this kind of adaption under the above-named limits. However, these do not correspond with the industrial standards of emission dynamometers. - Page 78 Roller speed dv/dt Roller acceleration Gravitational acceleration α Gradient angle (±) (Coefficients A-D refer to a reference speed of 90 km/h.) 1 Position the vehicle on the dyno and fix it. 2 Open menu LOAD SIMULATION and then menu item DRIVING SIMULATION.
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Page 79: Constant Engine Rpm
Pos: 283 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ K/Übersc hrift 1.1.1: K ons ta nte Motordrehza hl @ 13\mod_ 1234777725397_75.d ocx @ 339829 @ 3 @ 1 10.1.5 Constant Engine RPM Pos: 284 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 K onsta nte Motordrehzahl @ 13\mod_ 1234777775836_75.d ocx @ 339855 @ @ 1 Constant Engine RPM... -
Page 80: Drive Dyno
Pos: 288 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/P/ Überschr ift 1.1.1: Prüfs tand antreibe n @ 23\m od_1297433951392_ 75.docx @ 975173 @ 3 @ 1 10.1.7 Drive Dyno Pos: 289 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Prüfsta nd a ntre iben @ 23\mod_ 1297433609759_ 75.docx @ 975143 @ @ 1 Function "Drive Dyno"... -
Page 81: Continuous Measurement
10.2.2 Continuous Measurement Pos: 295 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 K ontinuierlic he M essung @ 30\mod_ 1352794139997_75.d ocx @ 1675770 @ @ 1 The max. power is determined during a continous measurement and the engine power is calculated according to DIN 70020, EWG 80/1269, ISO 1585, SAE J1349 or JIS D1001 ECE, DIN, EWG or ISO (Optional), depending on which setting has been selected in category "Power Correction”. - Page 82 7 Accelerate the vehicle gently but continuous- ly up to the second to last gear. As soon as the start speed is reached, the analog display changes to green. 8 Then accelerate to full throttle. Pay attention during the shifting phase that the vehicle is not accelerated past 50 km/h otherwise the test will begin before the test gear has been reached.
- Page 83 7 Accelerate the vehicle in the test gear (next to last gear) until the max. RPM is reached. 8 Slowly reduce the throttle once the max. RPM is reached until the message appears "Shift gears and accelerate vehicle to XXX km/h. When this message appears, shift to the last gear and accelerate to the target speed (the previously reached speed + 10%) .
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Page 84: Discrete Measurement
Pos: 298 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ D/Übersc hrif t 1.1.1: Dis krete Messung @ 13\mod_ 1234781806339_75.d ocx @ 340115 @ 3 @ 1 10.2.3 Discrete Measurement Pos: 299 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Diskre te M essung Pkw @ 23\mod_ 1297435454140_ 75.docx @ 975288 @ @ 1 Discrete power measurement makes it possible to approach pre-defined points and hold them for a specified time as a function of the speed or RPM. - Page 85 9 Accelerate slowly and consistently up to start speed. 10 Give full throttle when the Start speed is reached. The dyno starts recording measurement da- ta. The measurement should be done with- out shifting in the next to last or last gear. Use the button <F6 LOAD>...
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Page 86: Engine Flexibility Test
Pos: 301 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/E/ Überschrif t 1.1: E las tiz itä ts-Mess ung @ 13\m od_1234783066014_ 75.docx @ 340193 @ 2 @ 1 10.3 Engine Flexibility Test Pos: 302 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Elastizitäts -Messung @ 13\mod_ 1234783111865_75.d ocx @ 340219 @ @ 1 The engine flexibility can be checked using this menu point. -
Page 87: Speedometer Check
Pos: 304 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ T/Übersc hrif t 1.1: Tac ho-K ontrolle @ 13\mod_ 1234783352910_75.d ocx @ 340245 @ 2 @ 1 10.4 Speedometer Check Pos: 305 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Tac ho- K ontr olle @ 13\mod_ 1234783396154_ 75.docx @ 340271 @ @ 1 Use this menu point to test the vehicle’s speedometer. - Page 88 8 When the final measurement has been com- pleted a tabular listing of the target and actu- al speeds will appear as well as a graphic display of the measurement values with the relative and absolute deviation. 9 Use the button <PRINT> or <F12> to start a print out of the measurement.
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Page 89: Mileage
Pos: 309 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ K/Übersc hrift 1.1.1: K ilome terzähler @ 13\m od_1234785030031_ 75.docx @ 340349 @ 3 @ 1 10.4.2 Mileage Pos: 310 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 K ilome terzähler @ 13\m od_1234785079850_ 75.docx @ 340375 @ @ 1 1 Position the vehicle on the test stand and fix it. -
Page 90: Coefficient Adaption Based On Ece
Pos: 314 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ K/Übersc hrift 1.1.1: K oef fiziente nanpass ung nac h ECE @ 13\mod_1234851725927_ 75.docx @ 340453 @ 3 @ 1 10.5.1 Coefficient Adaption based on ECE Pos: 315 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 K oe ffiz iente nanp assung na ch ECE @ 13\mod_ 1234851775448_ 75.docx @ 340479 @ @ 1 1 Position the vehicle on the dyno and fix it. -
Page 91: Coefficient Adaption Based On Sae J2264
Pos: 317 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ K/Übersc hrift 1.1.1: K oef fiziente nanpass ung nac h S AE J 2264 @ 13\m od_1235048689742_ 75.docx @ 343715 @ 3 @ 1 10.5.2 Coefficient Adaption based on SAE J2264 Pos: 318 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... -
Page 92: Lug-Down Test (Option)
LPS 3000 R100/BA/Inhalt: 0523 Lug-Dow n Test (Option) @ 13\m od_1234853890822_ 75.docx @ 340531 @ @ 1 Country-specific! Use this option only if a MAHA diesel emission tester is connected to the software and ready for operation. 1 Position the vehicle on the dyno and fix it. -
Page 93: Settings
Pos: 323 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/E/ Überschrift 1: Einste llunge n @ 7\mod_ 1193239738681_ 75.docx @ 128834 @ 1 @ 1 Settings Pos: 324 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ D/Übersc hrif t 1.1: Da te nbank @ 13\mod_ 1234854620055_75.d ocx @ 340557 @ 2 @ 1 11.1 Database Pos: 325 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... - Page 94 Driving Cycle Data 1 To delete the data of the last 7 days, select YES. 2 Select NO if you do not want to delete the dataset. Delete 1 Select the desired database. The database Browser appears: 2 Select with the cursor keys or mouse. 3 To delete a marked dataset, press <F6 DE- LETE>.
- Page 95 The datasets are stored on the hard disk under C:\MAHA\*Dyno Model*\Export\..Import 1 Select the desired database. The database Browser appears: 2 Use the key <F8 IMPORT>. Following window opens. 3 Select with the Cursor-keys or the mouse if necessary to change the path.
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Page 96: Performance Curves
Pos: 329 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ L/Übersc hrift 1.1.1: Leis tungsk urven @ 13\mod_ 1234857518334_ 75.docx @ 340635 @ 3 @ 1 11.1.2 Performance Curves Pos: 330 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Leis tungs kurven @ 13\mod_ 1234857571936_75.d ocx @ 340661 @ @ 1 1 Call up the menu DATABASE and then the menu item PERFORMANCE CURVES... - Page 97 LEVEL 4 Vehicle- F5 • Use this button to display the vehicle data. data RPM- F6 • Use this button to display the RPM setting. settings P-drag wizzard • Use this switch button to smooth the power curve (P-drag) by extrapola- tion and then to store.
- Page 98 The additional curves can only be displayed when the appropriate sensors and measurement units are connected. Power Correction 1 Use the button <F8 POWER CORREC- TION>. The following selection box opens: 2 Select the desired engine power projection. The power and torque are calculated and displayed based on the desired power cor- rection.
- Page 99 4 Enter a file name and select, if necessary, a path. 5 Confirm with <STORE>. The data records were stored on the hard disk under C:\MAHA\*Dyno Model*\Export\... P-Drag Wizard 1 Use the button <F7 P-DRAG WIZARD>. The wand is blended in.
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Page 100: Time Diagram
3 Press the left hand mouse key. The curve is smoothed by interpolating.The interpolation is only done on the upper half of the curve. 4 Use the button <F7 END WIZARD >. The following window appears: 5 Select YES to store the changes, if not, select NO. -
Page 101: Vehicle Data
Pos: 334 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ F/Übersc hrift 1.1.1: Fahrzeugda ten @ 13\mod_ 1234860757060_75.d ocx @ 340739 @ 3 @ 1 11.1.4 Vehicle Data Pos: 335 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Fahrze ugda te n/Las tsim ula tion @ 23\mod_ 1297435784778_75.d ocx @ 975319 @ @ 1 1 Call up the menu DATABASE and then the menu point VEHICLE DATA... -
Page 102: Load Simulation Profile
Pos: 337 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ L/Übersc hrift 1.1.1: Lasts imulations-Pr ofile @ 13\mod_ 1234861169531_75.d ocx @ 340791 @ 3 @ 1 11.1.5 Load simulation profile Pos: 338 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Lasts imula tions- Prof ile @ 13\mod_ 1234861224605_75.d ocx @ 340817 @ @ 1 Using the menu point LOAD SIMULATION PROFILE the measurement screen and the print out can be set for customer-specific needs. - Page 103 Print out setting Up to six measurement values can be selected which appear as curves on the print out. 1 Select the measurement values to be dis- played from the list. Enter the appropriate measurement range. 2 Enter the time period for the graphic record- ing.
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Page 104: Driving Cycle Data
Process Profile 1 Call up the menu DATABASE and dthen the menu point LOAD SIMULATION PROFILE: The database browser appears. 2 Select a profile with the cursor key or the mouse. 3 Open the profile by double clicking or press the <ENTER>... -
Page 105: Vehicle Data
Pos: 342 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ F/Übersc hrift 1.1: Fahrze ug- Da te n @ 13\mod_ 1234863209637_75.d ocx @ 340905 @ 2 @ 1 11.2 Vehicle Data Pos: 343 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Fahrze ug- Da te n/Eins te llunge n @ 23\mod_ 1297435973983_75.d ocx @ 975350 @ @ 1 Use the menu item VEHICLE DATA to enter and change the vehicle data. -
Page 106: Rpm Setting
11.3 RPM Setting Pos: 345 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Drehza hl-E ins te llunge n @ 13\m od_1234863840437_ 75.d ocx @ 340983 @ @ 1 Using the menu point RPM SETTINGS the oil temperature and engine RPM can be checked and selected. -
Page 107: Driving Trial
Pos: 347 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ F/Übersc hrift 1.1.1: Fahrversuc h @ 13\m od_1234864239992_ 75.docx @ 341009 @ 3 @ 1 11.3.1 Driving Trial Pos: 348 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Fahrversuch @ 13\mod_1234864294099_ 75.docx @ 341035 @ @ 1 The driving trial enables the vehicle’s internal RPM sensor to establish a connection to the driven speed. -
Page 108: Special Settings
Pos: 350 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: Spez ial-E ins te llunge n @ 13\m od_1234864625634_ 75.docx @ 341061 @ 2 @ 1 11.4 Special Settings Pos: 351 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Spez ia l-Einste llunge n @ 13\m od_1234864678081_ 75.docx @ 341087 @ @ 1 Use the menu point SPECIAL SETTINGS to change the time period, the sensitivity and the delay... -
Page 109: Select Dyno Type
Pos: 353 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/P/ Überschr ift 1.1: Prüfs ta ndstyp @ 13\mod_ 1234864882512_75.d ocx @ 341113 @ 2 @ 1 11.5 Select Dyno Type Pos: 354 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Prüfsta ndstyp @ 13\m od_1234864938639_ 75.docx @ 341139 @ @ 1 Use the menu point SELECT DYNO TYPE to set the dyno type. -
Page 110: Language
Pos: 358 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: Sprac he @ 13\m od_1234865321322_ 75.docx @ 341217 @ 2 @ 1 11.7 Language Pos: 359 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Sprac he @ 13\mod_ 1234865383757_ 75.docx @ 341243 @ @ 1 The language can be changed using the menu point LANGUAGE. -
Page 111: Obd Settings (Optional)
Pos: 363 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/O/ Überschr ift 1.1.1: OBD-E ins tellungen (Option) @ 13\m od_1234866299158_ 75.docx @ 341321 @ 3 @ 1 11.8.1 OBD Settings (Optional) Pos: 364 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 O BD-Eins te llunge n (Option) @ 13\mod_ 1234866365827_ 75.docx @ 341347 @ @ 1 Use the menu point OBD settings to select and display the measurement data. -
Page 112: Diagnosis / Service
Pos: 366 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/ D/Üb erschrif t 1: Dia gnose / Servic e @ 13\m od_1234866553739_ 75.d ocx @ 341373 @ 1 @ 1 Diagnosis / Service Pos: 367 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/P/ Überschr ift 1.1: Prüfs ta nds-Sta tus @ 13\mod_ 1234866592720_75.d ocx @ 341399 @ 2 @ 1 12.1 Dyno Status... -
Page 113: Test Driving Cycle
Pos: 372 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ F/Übersc hrift 1.1.1: Fahr-Zyklus testen @ 13\mod_ 1234867626387_ 75.docx @ 341503 @ 3 @ 1 12.2.1 Test Driving Cycle Pos: 373 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Fahr-Zyklus testen @ 13\mod_ 1234867674761_ 75.docx @ 341529 @ @ 1 Test Driving Cycle Using the button... -
Page 114: Edit Profile
LEVEL 2 • A pull up menu open using the button <F5 SELECT PROFILE> . Select the desired profile. The screen is displayed with the selected profile. Pos: 374 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/P/ Überschr ift 1.1.1: Prof il bearbeite n @ 13\m od_1234867999145_ 75.docx @ 341555 @ 3 @ 1 12.2.2 Edit Profile Pos: 375 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301... -
Page 115: Delete Profile
2 Confirm with <STORE> The database backup file is stored on the hard disk under C:\MAHA\*Dyno Model*\Backup\... Pos: 383 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ D/Übersc hrif t 1.1.1: Da tenb ank wiederherste llen @ 13\mod_ 1234872532630_75.d ocx @ 341763 @ 3 @ 1 12.3.2... -
Page 116: Delete Table
Pos: 386 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1.1/ T/Übersc hrif t 1.1.1: Tabe lle lösc he n @ 13\m od_1234872582191_ 75.d ocx @ 341789 @ 3 @ 1 12.3.3 Delete Table Pos: 387 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/052301 LPS 3000 R100/BA/Inhalt: 0523 Tabe lle lösc he n @ 13\mod_ 1234872866123_75.d ocx @ 341893 @ @ 1 1 Select a database table. -
Page 117: Maintenance
Any other maintenance, installation or repair work on the dynamometer during the warranty pe- riod may only be done by MAHA service technicians, those service partners authorized by MA- HA or after consultation and approval by MAHA. The manufacturer warranty becomes invalid at non-compliance. -
Page 118: Bearing Positions
Smaller and average dyno functional malfunctions caused by wrong settings, can, in many cases be remedied on the phone in consultation with MAHA service specialists. Ask MAHA for the daily password. This password, which is changed daily, provides you access to the service technician menu for this specific day. -
Page 119: Care Instructions
Pos: 407 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/P/ Überschr ift 1.1: Pf le gehinwe ise @ 15\m od_1245912234854_ 75.docx @ 395780 @ 2 @ 1 13.5 Care Instructions Pos: 408 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Info!/I nha lt: Inf o - Pf le ge hinwe ise @ 24\m od_1304338389761_ 75.docx @ 1002352 @ @ 1 Regular care and maintenance is the key condition for functionality and long life expectancy of the equipment! Pos: 409 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Inha lt: Pf le ge hinwe ise - A lle Gerä... -
Page 120: Diagnosis Of Sinamics Components
Pos: 420 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/ D/Üb erschrif t 1: Dia gnose v on SINAMICS-K omponente n @ 14\m od_1241688787262_ 75.docx @ 372487 @ 1 @ 1 Diagnosis of SINAMICS Components Pos: 421 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/ L/Übersc hrift 1.1: LE Ds na ch dem Hochlauf der Contr ol Unit C U320 @ 17\mod_ 1253255673954_75.d ocx @ 444510 @ 2 @ 1 16.1 LEDs after the Control Unit has booted... - Page 121 Color Status Description, Cause Remedy Cyclic communication has not (yet) taken place. Note: PROFIdrive is ready for communication when the Control Unit is ready (see LED RDY). Steady Cyclic communication is taking place. light PROFIdrive Full cyclic communication is not yet taking cyclic opera- place.
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Page 122: Smart Line Module 16Kw And 36Kw
Pos: 424 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: Smart Line Mod ule 16k W und 36kW @ 22\mod_ 1295519277556_ 75.docx @ 963714 @ 2 @ 1 16.2 Smart Line Module 16kW and 36kW Pos: 425 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/053101 M SR/ BA/Inhalt: 0531 SINAMICS Smart Line Module 16 k W und 36 k W / S ingle M otor Mod ule @ 17\mod_ 1253259413890_75.d ocx @ 444591 @ @ 1... -
Page 123: Single Motor Module / Double Motor Module
Pos: 427 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: S ingle Motor Module / Doub le M otor M odule / P ower M odule @ 17\mod_ 1253261415575_ 75.docx @ 444618 @ 2 @ 1 16.3 Single Motor Module / Double Motor Module Pos: 428 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/053101... -
Page 124: Sensor Module Cabinet 30 (Smc30)
Pos: 430 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1.1/S/ Überschr ift 1.1: Se nsor M odule C abinet 30 (SMC 30) @ 17\mod_ 1253261887787_75.d ocx @ 444645 @ 2 @ 1 16.4 Sensor Module Cabinet 30 (SMC30) Pos: 431 /Te chnis che Dok umenta tion/ Leis tungsmesstechnik/POWE RDYNO/053101... -
Page 125: Company Information
Pos: 433 /Te chnis che Dok umenta tion/A lle G eräte/ Überschr ifte n/Üb erschrif te n 1/ F/Übersc hrif t 1: Firmen-Inf ormation @ 7\mod_ 1187338625828_ 75.docx @ 104047 @ 1 @ 1 Company Information Pos: 434 /Te chnis che Dok umenta tion/A lle G eräte/Inha lte/Inha lt: Firmen-Inf ormation MAHA @ 42\mod_ 1422267670099_75.d ocx @ 2188049 @ @ 1 © MAHA Maschinenbau Haldenwang GmbH & Co. KG...
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