MAHA ZW 500 Operating Instructions Manual
MAHA ZW 500 Operating Instructions Manual

MAHA ZW 500 Operating Instructions Manual

Power take-off dynamometer

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ZW 500
Power Take-off Dynamometer
Original Operating Instructions
BA060801-en
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Summary of Contents for MAHA ZW 500

  • Page 1 ZW 500 Power Take-off Dynamometer Original Operating Instructions BA060801-en Pos : 1 /-----For mat-----/MANUELLER UMBRUCH Seitenumbruc h @ 0\mod_1134403577687_0.doc x @ 1277 @ @ 1 Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text...
  • Page 2: Table Of Contents

    Pos : 2 /-----For mat-----/Inhalts verz eichnis @ 5\mod_1168867441046_75.doc x @ 72920 @ @ 1 Contents Safety ........................5 Introduction ............................5 Safety Information ..........................5 Safety Information about the Eddy Current Brake ................6 Further Information ..........................6 Description ......................7 General Information..........................
  • Page 3 Maintenance by the Operator ......................28 5.3.1 Bearing Positions ..........................28 5.3.2 Screw Connections .......................... 28 5.3.3 Eddy Current Brake .......................... 28 5.3.4 Trailer ............................... 28 Spare Parts ............................29 Dismantling ......................29 Disposal ........................ 29 Contents of the Declaration of Conformity ............29 Company Information ....................
  • Page 4 Pos : 4 /-----For mat-----/MANUELLER UMBRUCH Seitenumbruc h @ 0\mod_1134403577687_0.doc x @ 1277 @ @ 1 BA060801-en...
  • Page 5: Safety

    Pos : 5 /T ec hnis che D okumentati on/Alle Geräte/01/Ü bers chriften/Ü bersc hriften 1/S/Übersc hrift 1: Sic her hei t @ 6\mod_1174482399906_75.doc x @ 76962 @ 2 @ 1 Safety Pos : 6 /T ec hnis che D okumentati on/Alle Geräte/01/Ü bers chriften/Ü bersc hriften 1.1/E/Übersc hrift 1.1: Ei nführ ung @ 6\mod_1174482219062_75.doc x @ 76793 @ 2 @ 1 Introduction Pos : 7 /T ec hnis che D okumentati on/Alle Geräte/01/Inhal te/Sic her hei t/Inhalt: Ei nführung Sic her hei t @ 6\mod_1175609639562_75.doc x @ 87528 @ @ 1 Thoroughly read this manual before operating the equipment and comply with the instructions.
  • Page 6: Safety Information About The Eddy Current Brake

    During operation: • Please read the operation & maintenance manual thoroughly. If damage or service costs are incurred due to non-compliance with these instructions, MAHA is not liable for the damage and/or service costs will not be covered. • Carefully observe all accident prevention regulations! •...
  • Page 7: Description

    Pos : 18 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1/B/Ü berschrift 1: Beschr eibung @ 6\mod_1174482271453_75.doc x @ 76889 @ 1 @ 1 Description Pos : 19 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/A/Ü berschrift 1.1: Allgemei nes @ 6\mod_1182865005781_75.doc x @ 97736 @ 2 @ 1 General Information Pos : 20 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801...
  • Page 8: Performance Table (Without Gear)

    Pos : 25 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/L/Ü berschrift 1.1.1: Leis tungstabelle (ohne Getriebe) @ 18\mod_1254468426996_75.doc x @ 455690 @ 3 @ 1 2.2.2 Performance Table (without Gear) Pos : 26 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Leis tungstabelle* des LPS Z W-500 / W500 ( ohne Getri ebe) @ 18\mod_1254468510700_75.doc x @ 455717 @ @ 1 Length of time...
  • Page 9: Installation

    Pos : 30 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1/I/Ü bers chrift 1: Installation @ 6\mod_1182339865390_75.doc x @ 96509 @ 1 @ 1 Installation Pos : 31 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/A/Ü berschrift 1.1: Anfor der ung en an den Aufstellort @ 7\mod_1184077643671_75.doc x @ 99737 @ 2 @ 1 Requirements for the Place of Installation Pos : 32 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/00 LPS Alle/Inhalte/Inhalt: Anforderungen an den Aufstellungsort LPS @ 18\mod_1254469207642_75.doc x @ 455798 @ @ 1...
  • Page 10: Preparations For A Performance Test

    Pos : 40 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/V/Ü berschrift 1.1: Vor ber eitungen zur Leistungs prüfung @ 18\mod_1254473775339_75.doc x @ 455990 @ 2 @ 1 Preparations for a Performance Test Pos : 41 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Vor ber eitungen z ur Leis tungspr üfung ( Bild) @ 18\mod_1254473820808_0.doc x @ 456017 @ @ 1 Pos : 42 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06...
  • Page 11: Operation

    Pos : 44 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1/B/Ü berschrift 1: Bedi enung @ 6\mod_1174482271218_75.doc x @ 76877 @ 2 @ 1 Operation Pos : 45 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/F/Übersc hrift 1.1: Funk-H andpult @ 18\mod_1254475165381_75.doc x @ 456044 @ 2 @ 1 Radio Hand-Held Terminal Pos : 46 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801...
  • Page 12: Keyboard Assignment

    Pos : 49 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/T /Übersc hrift 1.1.1: Tas tatur bel egung @ 11\mod_1228908903377_75.doc x @ 278295 @ 3 @ 1 4.1.1 Keyboard Assignment Pos : 50 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 T astaturbeleg ung (Bil d) @ 34\mod_1379061204024_0.doc x @ 1825849 @ @ 1 Pos : 51 /-----Format-----/MANUELLER UMBRUCH Seitenumbr uc h @ 0\mod_1134403577687_0.doc x @ 1277 @ @ 1...
  • Page 13 Pos : 52 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 T astaturbeleg ung (T ext) @ 34\mod_1379059960893_75.doc x @ 1825711 @ @ 1 The hand-held terminal can be switched on with any key. If the hand-held terminal is not used for longer than 20 minutes, it switches off automatically (battery saving mode).
  • Page 14: Program Structure

    Pos : 54 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/P/Ü berschrift 1.1: Programms truktur @ 18\mod_1254728316434_75.doc x @ 456300 @ 2 @ 1 Program Structure Pos : 55 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Programmstr uktur @ 34\mod_1379065808563_75.doc x @ 1825894 @ @ 1 Use function keys <F1>, <F2>...
  • Page 15: Vehicle Data Entry

    Pos : 59 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/E/Ü berschrift 1.1.1: Eingabe der F ahrzeugdaten @ 18\mod_1254729620597_75.doc x @ 456408 @ 3 @ 1 4.3.1 Vehicle Data Entry Pos : 60 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Eingabe der F ahrzeugdaten @ 18\mod_1254730746752_75.doc x @ 456455 @ @ 1 Vehicle data entry via print menu with <F2>...
  • Page 16 To open the main menu, an active connection to the dynamometer must exist. For safety reasons, the measurement methods are only selectable with RPM n = 0. Consumption Measurement (Optional) The fuel consumption measurement device AIC is connected to the switch box in order to conduct fuel consumption measurements.
  • Page 17: Constant Rpm

    Pos : 64 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/K/Ü berschrift 1.1.1: Konstante Drehz ahl @ 18\mod_1254733548542_75.doc x @ 456766 @ 3 @ 1 4.4.1 Constant RPM Pos : 65 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Konstante Drehz ahl @ 34\mod_1380096445487_75.doc x @ 1831428 @ @ 1 1 Select suitable transmission/RPM range of the power take-off shaft, switch on p.t.o.
  • Page 18: Constant Torque

    Pos : 67 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/K/Ü berschrift 1.1.1: Konstantes Drehmoment @ 18\mod_1254734769660_75.doc x @ 456820 @ 3 @ 1 4.4.2 Constant Torque Pos : 68 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Konstantes Drehmoment @ 18\mod_1254734840399_75.doc x @ 456907 @ @ 1 1 Select suitable transmission/RPM range of the power take-off shaft, switch on shaft.
  • Page 19: Discrete Measurement

    Pos : 70 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/D /Übersc hrift 1.1.1: Dis krete M ess ung @ 13\mod_1234781806339_75.doc x @ 340115 @ 3 @ 1 4.4.3 Discrete Measurement Pos : 71 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Dis kr ete Messung @ 34\mod_1379066212666_75.doc x @ 1825984 @ @ 1 Pre-defined points in relation to the RPM are measured in the discrete performance measure-...
  • Page 20 The upper left part of the display shows in what range the RPM is: • If the flashing square is within the limits, the RPM is within >  < 0.0 Nm the tolerance corridor. 0.0 kW 0 min • If the square is located to the left of the limit, the RPM is ...
  • Page 21: Warm-Up Drive

    Pos : 73 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/W/Übersc hrift 1.1.1: War mfahr en @ 18\mod_1254735635297_75.doc x @ 456961 @ 3 @ 1 4.4.4 Warm-up Drive Pos : 74 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 War mfahren @ 18\mod_1254808835404_75.doc x @ 457273 @ @ 1 1 Select suitable transmission/RPM range of the power take-off shaft., switch it on.
  • Page 22: Setting Menu

    Pos : 76 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/E/Ü berschrift 1.1: Eins tell menü <F 1> @ 18\mod_1254808989133_75.doc x @ 457300 @ 2 @ 1 Setting Menu <F1 > Pos : 77 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Einstell menü...
  • Page 23: Set Date And Time

    Pos : 81 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/D /Übersc hrift 1.1.1: Datum und Uhrz eit s tell en @ 18\mod_1254811695368_75.doc x @ 457421 @ 3 @ 1 4.5.2 Set Date and Time Pos : 82 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 D atum und U hrzeit stellen @ 18\mod_1254811747314_75.doc x @ 457448 @ @ 1 The terminal’s date and time can be set or checked.
  • Page 24: Program Address

    Pos : 84 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/A/Ü berschrift 1.1.1: Adr ess e programmier en @ 11\mod_1229503226299_75.doc x @ 283284 @ 3 @ 1 4.5.3 Program Address Pos : 85 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Adr ess e pr ogrammier en @ 18\mod_1254811993331_75.doc x @ 457475 @ @ 1 The address of the heading is entered for the print out.
  • Page 25 The following variables can be set: Variable Designation Description Default Unit Single step RPM Increment of the RPM (1...2000) Single step Trq Increment of the power take-off torque (1...9999) Warm-up Warm-up performance standard value performance (1...9999) Vehicle data entry Activation or deactivation of the vehicle data entry and the print out (0…15) 1 = Make...
  • Page 26: Print Configuration

    Pos : 88 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1.1/K/Ü berschrift 1.1.1: Konfigur ati on dr uc ken @ 18\mod_1254813263231_75.doc x @ 457529 @ 3 @ 1 4.5.5 Print Configuration Pos : 89 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Konfigur ation druc ken @ 18\mod_1254813313052_75.doc x @ 457556 @ @ 1 If a malfunction occurs on the dynamometer, always print out the configuration.
  • Page 27: Short Operating Instructions For Vehicle Test

    Pos : 91 /T echnisc he Dokumentation/Alle Geräte/01/Übersc hriften/Übersc hriften 1.1/K/Ü berschrift 1.1: Kurz bedi enungsanleitung zur F ahrzeugpr üfung @ 18\mod_1254813441821_75.doc x @ 457593 @ 2 @ 1 Short Operating Instructions for Vehicle Test Pos : 92 /T echnisc he Dokumentation/Leis tung/F unktion/Abg as/06 LPS Tr aktor/0801 LPS Z W-500/BA/Inhalt: 0608 Kurz bedienungs anl eitung z ur F ahrzeugprüfung @ 18\mod_1254814793692_75.doc x @ 457620 @ @ 1 Operate the dynamometer only with open flaps!
  • Page 28: Maintenance

    Pos : 100 /Tec hnisc he D okumentati on/All e Ger äte/01/Ü berschriften/Ü berschriften 1/I/Übersc hrift 1: Instandhaltung @ 28\mod_1332159812536_75.doc x @ 1565908 @ 1 @ 1 Maintenance Pos : 101 /Tec hnisc he D okumentati on/All e Ger äte/01/Ü berschriften/Ü berschriften 1.1/J /Übersc hrift 1.1: Jährliche Ü ber prüfung @ 28\mod_1332230089694_75.doc x @ 1566204 @ 1 @ 1 Annual Inspection Pos : 102 /Tec hnisc he D okumentati on/All e Ger äte/01/Inhalte/Info!/Inhalt: Info - Jährliche Ü...
  • Page 29 Pos : 121 /Tec hnisc he D okumentati on/All e Ger äte/01/Inhalte/Inhalt: Geräteents orgung ( ohne RiLi) @ 21\mod_1276527534762_75.doc x @ 856673 @ @ 1 If you want to dispose of the equipment, please contact your MAHA dealer or the following address, indicating equipment type, date of purchase and serial number: MAHA Maschinenbau Haldenwang GmbH &...
  • Page 30 Pos : 128 /Tec hnisc he D okumentati on/All e Ger äte/01/Inhalte/Inhalt: Firmen-Infor mati on M AH A @ 33\mod_1369386277941_75.doc x @ 1782154 @ @ 1 © MAHA Maschinenbau Haldenwang GmbH & Co. KG Legal notice based on ISO 16016: The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited.

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