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New Leader AGCO NL5258G5 Operator's Manual

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AGCO NL5258G5/NL5300G5
M
A
Operator's Manual
UNIT SERIAL NUMBER ___________________________
INSERT SERIAL NUMBER_________________________
MANUAL NUMBER: 314732-AA-B
EFFECTIVE 02/2019
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.new-leader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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Summary of Contents for New Leader AGCO NL5258G5

  • Page 1 UNIT SERIAL NUMBER ___________________________ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER: 314732-AA-B EFFECTIVE 02/2019 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.new-leader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL5258G5/NL5300G5 Header Table of Contents Interactive Features ..........................5 Warranty ..............................6 Preface ..............................7 Safety ..............................8 Important Safety Information ...................... 8 Safety Alert Symbols ........................8 General Safety Rules ..........................9 Safety Decals ............................19 Informational Decals ........................... 23 Installation ............................
  • Page 3 NL5258G5/NL5300G5 Header Table of Contents Hydraulics ............................. 67 Hydraulic Components ......................67 Controller Operations ......................... 73 Introduction ..........................73 How the ISOBUS Works ....................73 Terminologies ........................73 Modules to Function Diagram ..................75 Requirements ..........................76 Navigation ........................... 77 Navigation Control Buttons .....................
  • Page 4 NL5258G5/NL5300G5 Header Table of Contents Default Settings ........................126 Calibration ........................127 Alarms ..........................127 Spread Pattern ........................... 129 Crushing Strength ........................129 SGN ............................129 Product Setup Guidelines ......................130 Crush Test ........................131 SGN Scale Test ....................... 132 Spread Pattern Test Kit ......................

  • Page 5: Interactive Features

    Hyperlinks within the content are denoted by . Electronic format viewers can click these links for direct access to New Leader online features. Internet access is required. Quick Reference (QR) Codes Quick reference codes provide direct access to a specifi c destination when activated. An example is provided below.

  • Page 6: Warranty

    Insert Current New Leader Warranty...

  • Page 7: Preface

    NL5258G5/NL5300G5 Header Preface PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules.

  • Page 8: Safety

    NL5258G5/NL5300G5 Header Safety IMPORTANT SAFETY INFORMATION Figure 1.1 - The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We fi rmly advise that anyone allowed to operate this machine carefully read, learn and understand all messages and information in this manual and on machine’s safety decals before operating machine, as well as...

  • Page 9: General Safety Rules

    NL5258G5/NL5300G5 Header General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fi re starts. Keep a fully charged fi re extinguisher and fi rst aid kit in accessible place on the vehicle at all times. Fire extinguisher must be Type ABC or Type BC.
  • Page 10 NL5258G5/NL5300G5 Header General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1.5 - Materials to spread can be dangerous. Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property. A Safety Data Sheet (SDS) provides specifi c details on chemical products: physical and health hazards, safety procedures and emergency response techniques.
  • Page 11 NL5258G5/NL5300G5 Header General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1.8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death. Stay clear of all moving parts, such as shafts, couplings and universal joints. Make sure all personnel are clear of machine before starting.
  • Page 12 NL5258G5/NL5300G5 Header General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1.12 - Never allow any personnel to ride in or on the machine. Use only inspection ladder or portable ladder to view the unit. Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions.
  • Page 13 NL5258G5/NL5300G5 Header General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads. Check for damage and/or faulty components that can fail and create a hazard or unsafe condition. Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors.
  • Page 14 NL5258G5/NL5300G5 Header General Safety Rules Maintenance READ AND UNDERSTAND MAINTENANCE PROCEDURES Figure 3.1 - Read the maintenance and safety instructions and understand them before performing any maintenance procedure. Never perform any maintenance procedure or repair if the instructions and safety procedures are not fully understood. Only trained and qualifi...
  • Page 15 Use power tools only to loosen threaded parts and fasteners. Using power tools to tighten may cause over-tightening and component damage. Use only service parts meeting New Leader specifi cations. Figure 3.6 www.New-Leader.com 314732-AA-B...
  • Page 16 NL5258G5/NL5300G5 Header General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fl uid under pressure can penetrate the skin causing serious injury. Always stop machine, allow to cool and relieve pressure before servicing hydraulic system. Never open hydraulic lines under pressure. Make sure all connections are tight and all hoses are in good condition before pressurizing system.
  • Page 17 NL5258G5/NL5300G5 Header General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside CAUTION of the vehicle. Clean vehicle according to use instructions of hazardous chemical. Figure 3.10 - When exposed to to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.
  • Page 18 NL5258G5/NL5300G5 Header General Safety Rules Storage PARK VEHICLE SAFELY Figure 4.1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO. • Shut off vehicle’s engine, and unit’s engine if applicable. • Place vehicle transmission in “Neutral” or “Park”. •...

  • Page 19: Safety Decals

    NL5258G5/NL5300G5 Safety Decals Header SAFETY DECAL MAINTENANCE Keep safety decals and signs clean and legible at all times. Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety decals or signs are available from your dealer’s Parts Department or from Highway Equipment Company by calling (800) 363-1771 .
  • Page 20 NL5258G5/NL5300G5 Header Safety Decals 1. CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • Do not operate or work on this machine without reading and understanding the operator’s manual. • Keep hands, feet, hair and clothing away from moving parts. • Do not allow riders on machine.
  • Page 21 NL5258G5/NL5300G5 Header Safety Decals 4. WARNING: HIGH-PRESSURE FLUID HAZARD To prevent death or serious injury: • Do not check leaks with hands while system is operating as high pressure oil leaks can be dangerous! • Relieve pressure before disconnecting hydraulic lines or working on system. •...
  • Page 22 NL5258G5/NL5300G5 Safety Decals Header 8. DANGER: FLYING MATERIAL AND ROTATING SPINNER HAZARD To prevent death or serious injury: • Wear eye protection. • Stop machine before servicing or adjusting. • Keep bystanders at least 60 feet away. 368-C 9. WARNING: FALLING HAZARD To prevent death, serious injury or machine damage: •...

  • Page 23: Informational Decals

    Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern. Refer to manual for adjustment instructions. A spread pattern test kit is available from your New Leader dealer. Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields.
  • Page 24 NL5258G5/NL5300G5 Header Informational Decals 3. NOTICE: CONVEYOR CHAIN TENSION To avoid machine damage and premature deterioration: • Periodically inspect conveyor chain tension to ensure proper tension is maintained. • See “Lubrication & Maintenance” section of this manual for details. 311828-B 4.

  • Page 25: Installation

    NL5258G5/NL5300G5 Installation Header Header Recommended sequence of installation is: 1. Mounting of spreader. 2. Installation of chassis hydraulic hose and electrical wiring to spreader. 3. Installation of optional parts. 4. Filling of hydraulic reservoir and lubrication. 5. Checking for leaks and proper functioning. SPREADER HYDRAULIC REQUIREMENTS Hydraulics Maximum Flow...

  • Page 26: Installing Body

    NL5258G5/NL5300G5 Installation Header Header INSTALLING BODY DO NOT WELD ON VEHICLE FRAME! Such welding can lead to fatigue cracking and must be NOTICE! avoided. Connect welders ground directly to one of the items being welded anytime an arc welder is used NOTICE! on the vehicle or anything connected to the vehicle.

  • Page 27: Hydraulic Hose Installation Guide

    NL5258G5/NL5300G5 Installation Header Header HYDRAULIC HOSE INSTALLATION GUIDE 1. Use elbows and adapters in the installation to 2. Install hose runs to avoid rubbing or abrasion. relieve strain on the assembly, and to provide Clamps are often needed to support long runs easier and neater installations that are accessible of hose or to keep hose away from moving for inspection and maintenance.

  • Page 28: Electrical Connections

    NL5258G5/NL5300G5 Installation Header ELECTRICAL CONNECTIONS Connect all electrical control circuits. All wiring should be approved automotive insulated wire, supported adequately with insulating ties or straps, and located where it will not interfere with any control or access. Make sure wiring does not contact any moving parts or sharp edge and is kept away from any hydraulic lines or any heated part.

  • Page 29: Insert Installation

    NL5258G5/NL5300G5 Insert Installation Header Recommended sequence of installation is: Spreader preparation. Insert preparation. Mounting of insert. Connecting hydraulic hoses. Installation of hillside divider and conveyor cover. Checking installation. Checking for leaks and proper functioning. INSERT HYDRAULIC REQUIREMENTS Refer to “Spreader Hydraulic Requirements” for specifi cations required for insert installation. SPREADER PREPARATION Use only lifting devices that meet or exceed OSHA standard 1910.184.
  • Page 30 NL5258G5/NL5300G5 Insert Installation Header 4. Figure 3 - Support endgate by attaching a hoist to the lift hooks. Remove hardware from both sides of the endgate and carefully remove from the spreader. • NOTE: Always use a sling, spreader bar, or lifting bar that attaches to the lifting points with a minimum of 60 degrees from horizontal.

  • Page 31: Insert Bin Install

    NL5258G5/NL5300G5 Header Insert Installation INSERT BIN INSTALL Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed WARNING work load limits or lift equipment over people. Empty spreader before lifting. Loads may shift or fall if improperly supported, causing injury. Before installing the insert: Parts Needed: Description...
  • Page 32 NL5258G5/NL5300G5 Insert Installation Header Figure 5A (uninstalled) Figure 5B (shown installed) View from rear of unit. Figures 5A-5B - Visually make sure insert is centered from side to side in main bin and rear pads are resting on main bin. Figure 6 Figure 7 Figure 6 - There must be contact between rear pads and main unit.
  • Page 33 NL5258G5/NL5300G5 Header Insert Installation Figure 9 Figure 10 Figure 11 Figure 9 - Once both front pads make contact, insert hardware in front mount brackets’ lower holes. Shim between main bin and insert brackets if distance is larger than 1/8” (.32cm). Tighten hardware per torque recommendations in this manual.
  • Page 34 NL5258G5/NL5300G5 Insert Installation Header BIN 1 Figure 12 - Connect Bin harnesses as equipped at rear BIN 2 BIN 2 electrical bulkhead. Ensure all unused receptacles are capped to prevent entrance of dust and moisture into BIN 3 connector(s). Figure 12 314732-AA-B www.New-Leader.com - 34 -...

  • Page 35: Hillside Divider & Conveyor Cover

    NL5258G5/NL5300G5 Header Insert Installation HILLSIDE DIVIDER & CONVEYOR COVER Highway Equipment Company will not be liable for misapplied material due to an improperly NOTICE! adjusted divider, spreader or both. Parts Needed: Description Divider - Lower Weldment Bolt - Carriage 3/8-16NC x 1 SS Washer - Flat 3/8 SS Nut - Lock 3/8-16NC SS Cover - Weldment Rear...

  • Page 36: Hydraulics

    NL5258G5/NL5300G5 Insert Installation Header HYDRAULICS Attach insert hoses to spreader hoses as shown in Figure 17. BIN 1 FEEDGATE LEFT HAND RIGHT HAND BODY SIDE BODY SIDE TUBE CLAMP TUBE CLAMP BIN 2 FEEDGATE BIN 2 CONVEYOR Figure 17 - M Operation PPLIER 314732-AA-B...

  • Page 37: Insert Removal/Endgate Installation

    NL5258G5/NL5300G5 Insert Installation Header INSERT REMOVAL/ENDGATE INSTALLATION Remove insert and reinstall endgate, Inverted “V”, single conveyor Hillside Divider, etc. by following applicable installation instructions in reverse order. Make sure the insert hydraulics, electrical connections and air lines are disconnected from the spreader before removal. See “Inverted V” in spreader parts manual. HYDRAULICS REMOVAL Route hydraulic hoses on the spreader and the insert as shown in Figure 18.
  • Page 38 NL5258/5300G5 AGCO Notes This page is intentionally left blank. 314732-AA-B www.New-Leader.com - 38 - (800) 363-1771...

  • Page 39: General Description

    Header General Description The AGCO NL5258G5 and NL5300G5 are hopper type spreaders intended for spreading free fl owing granular agricultural materials, such as chemical fertilizers, agricultural limestone, and gypsum. They are intended for mounting on the AGCO RoGator - a high-clearance post-emergence application vehicle.

  • Page 40: Introduction

    NEW LEADER • NL5258G5/NL5300G5 Introduction Header Rear Endgate Rear Endgate Feedgate Feedgate Sight Window Sight Window Spinner Spinner Side Side Stake Stake REAR VIEW FRONT VIEW Material Divider Material Divider RIGHT HAND SIDE VIEW Spreader Control Spreader Control Cylinder Control...
  • Page 41 NL5258G5/NL5300G5 Header Introduction Bin 1: Main holding bin for material or Insert. MultApplier and MultiBin inserts (shown on following pages) are confi gured as Bins 2-4 depending on type used. Conveyor: Conveys material to rear of unit. Conveyor Chain Oiler: Use to lubricate conveyor chain strands at the end of each day’s use to prevent premature component failure.
  • Page 42 NEW LEADER • NL5258G5/NL5300G5 Introduction Header MultApplier Bin 2 Bin 2 Bin 1 Bin 1 Bin 2 Bin 2 314732-AA-B www.New-Leader.com - 42 - (800) 363-1771...
  • Page 43 NL5258/5300G5 AGCO Notes This page is intentionally left blank. www.New-Leader.com 314732-AA-B - 43 - (800) 363-1771...
  • Page 44 NEW LEADER • NL5258G5/NL5300G5 Dimensions & Capacities Header Single Bin 176” (4470mm) 132” (3353mm) 126" (3200mm) 314732-AA-B www.New-Leader.com - 44 - (800) 363-1771...
  • Page 45 NL5258G5/NL5300G5 Header Dimensions & Capacities Single Bin SINGLE BIN WEIGHTS & CAPACITIES Approximate Unit Overall Height Top Width Struck Capacity Model Weight Length Cu Ft (Cu M) Lbs (Kg) 120” (3048mm) NL5258G5 62” (1575mm) 4500 (2041) 258 (7.31) Straight Flare 11’...

  • Page 46: Dimensions & Capacities

    NEW LEADER • NL5258G5/NL5300G5 Dimensions & Capacities Header MultApplier Complete 176” (4470mm) 132” (3353mm) 126" (3200mm) MULTAPPLIER COMPLETE DIMENSIONS & CAPACITIES Bin 1 Struck Approximate Overall Height Top Width Model Capacity Weight Cu Ft (Cu M) Lbs (Kg) 120” (3048mm) NL5258G5 73”...
  • Page 47 NL5258G5/NL5300G5 Header Dimensions & Capacities MultApplier Complete 80” (2032mm) 60” (1524mm) 7” (178mm) MULTAPPLIER ALONE DIMENSIONS & CAPACITIES Bin 2 Struck Approximate Insert Height Top Width Model Capacity Weight Cu ft (Cu m) lbs (kg) 120” (3048mm) NL5258G5 46” (1168mm) 93 (2.63) 1200 (544) Straight Flare...

  • Page 48: Initial Start-Up

    NEW LEADER • NL5258G5/NL5300G5 Initial Start-Up Header WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. 1. Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” section in this manual.

  • Page 49: General Operating Procedures

    NL5258G5/NL5300G5 Header General Operating Procedures It is recommended that spread pattern tests be conducted prior to each spreading season, after any spreader maintenance, before applying a new product, and periodically during the spreading NOTE: season. Spread pattern tests must be performed for each product, blend and application rate. See “Spread Pattern”...
  • Page 50 NL5258/5300G5 AGCO Notes This page is intentionally left blank. 314732-AA-B www.New-Leader.com - 50 - (800) 363-1771...

  • Page 51: Lubrication & Maintenance

    NL5258G5/NL5300G5 Header Lubrication & Maintenance PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid deterioration to spreading equipment. Proper cleaning, lubrication and maintenance will yield longer life, more satisfactory service and more economical use of your equipment.

  • Page 52: Hydraulic Hose

    NL5258G5/NL5300G5 Lubrication & Maintenance Header HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. Testing should be conducted in approved test stands with adequate guards to protect the WARNING operator.

  • Page 53: Lubricationtension

    NL5258G5/NL5300G5 Header Lubrication & Maintenance LUBRICATION Make sure unit is clean and completely dry. With spreader empty, shut down spinners and run conveyor at 20 RPM. Lubricate conveyor chain via display through two full revolutions of conveyor. Lubricate every 10 hours of spreading, or at the end of each day’s use. Only lubricate insert bin conveyor chain strands annually with Fluid Film™...

  • Page 54: Boc Conveyor Belt Maintenance

    NL5258G5/NL5300G5 Lubrication & Maintenance Header Chain Tension to be Measured from Rear of Sill. Proper Tension: Main Unit Conveyor 36” to 40” (91cm - 102cm) Bin 2 Conveyor 30” to 34” (76cm - 86cm) Figure 3 - Chain Tension #4 BOC CONVEYOR BELT MAINTENANCE Standard belting for the #4 conveyor is moderately oil resistant (MOR) that is impervious to moisture, weathering, and normal action which can be used with chemical-impregnated fertilizer or oil-based additives.
  • Page 55 NL5258G5/NL5300G5 Header Lubrication & Maintenance Spinner Fins Visually inspect spinner fi ns daily for build- up of material and wear. Spinner discs and fi ns must be kept clean and polished. Even a small build-up of material on a spinner can signifi...

  • Page 56: Conveyor Gearcase

    NL5258G5/NL5300G5 Lubrication & Maintenance Header CONVEYOR GEARCASE Drain oil in a new unit after fi rst two weeks (or not more than 100 hours) of operation, and fl ush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifi cations” section for proper grade oil and recommended amounts of lubricant.

  • Page 57: Lubricant & Oil Specifi Cations

    fl uid’s specifi cations in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions.

  • Page 58: Lubrication Chart

    NL5258G5/NL5300G5 Lubrication Chart Header Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: Location Places Method...
  • Page 59 NL5258G5/NL5300G5 Header Lubrication Chart Figure 3 - Front Grease Bank Decal Figure 4 - Front Grease Locations Figure 5 - Rear Grease Locations www.New-Leader.com 314732-AA-B - 59 - (800) 363-1771...

  • Page 60: Troubleshooting

    NL5258G5/NL5300G5 Header Troubleshooting Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Replace spinner control valve cartridge and Valve coil. No voltage at valve Verify spinner switch is on. Verify spinner enable is checked. Verify controller has a target spinner RPM entered.
  • Page 61 NL5258G5/NL5300G5 Header Troubleshooting Symptom: Reason: Correction: Conveyor will not run Defective conveyor control Replace conveyor valve cartridge. valve No voltage at valve Verify bin switch and master switches on. Verify in controller that target rate, density, ground speed and a CFR number are all entered. Check WSM 10 amp fuse is not blown.
  • Page 62 Spinner fore / aft not Feedgate harness failure Replace feedgate harness. responding Spinner left / right not PID settings incorrect Contact New Leader product support. responding Air in hydraulic system. Perform bleed procedure. See “Controller Operations” section for details. 314732-AA-B www.New-Leader.com...
  • Page 63 NL5258G5/NL5300G5 Notes This page is intentionally left blank. www.New-Leader.com 314732-AA-B - 63 - (800) 363-1771...

  • Page 64: Spreader Module Led Light Alerts

    NL5258G5/NL5300G5 Header Troubleshooting SPREADER MODULE LED LIGHT ALERTS Power LED Flashing Flashing Solid Red Flashing Red Solid Amber Solid Green Amber Green • • • • • • • • • • • • • • • Boot No App Running Upgrage Running...

  • Page 65: Standard Torques

    NL5258G5/NL5300G5 Header Standard Torques CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. TORQUE - FOOT-POUNDS CAP SCREW GRADE 2...

  • Page 66: Pre- And Post-Season Checklist

    NL5258G5/NL5300G5 Header Pre- and Post-Season Checklist Do not operate or work on machine without reading and understanding the operator’s IMPORTANT! manual. Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly Gearcase oil level is correct Tire pressures are equal on each side of chassis All guards and shields in place...

  • Page 67: Hydraulics

    NL5258G5/NL5300G5 Header Hydraulics The following pages contain representative hydraulic schematics and fl ow diagrams. HYDRAULIC COMPONENTS Conveyor Motor Spinner Motor Spreader Control Valve Cylinder Control Valve Assembly Assembly www.New-Leader.com 314732-AA-B - 67 - (800) 363-1771...
  • Page 68 NL5258G5/NL5300G5 New Leader Hydraulic Schematic Header Single Bin 314732-AA-B www.New-Leader.com - 68 - (800) 363-1771...
  • Page 69 NL5258G5/NL5300G5 Header Flow Diagram Single Bin www.New-Leader.com 314732-AA-B - 69 - (800) 363-1771...
  • Page 70 NL5258G5/NL5300G5 Hydraulic Schematic Header MultApplier Only 314732-AA-B www.New-Leader.com - 70 - (800) 363-1771...
  • Page 71 NL5258G5/NL5300G5 Header Flow Diagram MultApplier Complete www.New-Leader.com 314732-AA-B - 71 - (800) 363-1771...
  • Page 72 NL5258G5/NL5300G5 Notes This page is intentionally left blank. 314732-AA-B www.New-Leader.com - 72 - (800) 363-1771...

  • Page 73: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance. • ECU (Electronic Control Unit) - New Leader module that controls specifi c functions of the implement and is attached to the BUS. •...
  • Page 74 NL5258G5/NL5300G5 Header Controller Operations Cab to Enclosure Diagram 314732-AA-B www.New-Leader.com - 74 - (800) 363-1771...

  • Page 75: Modules To Function Diagram

    NL5258G5/NL5300G5 Controller Operations Header Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor Chain Spinner 2 Spinner 2 Temperature...

  • Page 76: Requirements

    Header Controller Operations Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches. • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 77: Navigation

    Controller Operations Header Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings. For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specifi c monitor being used.

  • Page 78: Navigation Control Buttons

    NL5258G5/NL5300G5 Header Controller Operations An on-screen Numeric Keypad is made available for changing confi guration settings and calibration numbers. Press the keypad button to access the on-screen numeric entry screen. Keypads may look different depending on VT being used. Figure 3 - Numeric Keypad Navigation Control Buttons Back Button Forward Button...

  • Page 79: Machine Confi Guration

    NL5258G5/NL5300G5 Controller Operations Header Machine Confi guration NOTE: Refer to default settings table at end of controller section for factory setup defaults. Before use, Display Monitor must be setup to enable VT connection and a machine confi guration NOTE: may need to be built. See Manufacturer’s Operations Manual for detailed instructions on these processes.

  • Page 80: Enable Installed Bins

    NL5258G5/NL5300G5 Header Controller Operations Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each. A will appear next to enabled bins as shown. Press to continue. Bin Settings Bin settings include Name, Capacity, Bin Sensor, Feedgate enabled/disabled, Pressure...
  • Page 81 NL5258G5/NL5300G5 Controller Operations Header • Repeat step 3 for MultiBin Micro 1 as necessary. Press to continue. • Repeat step 3 for MultiBin Micro 2 as necessary. Press to continue. www.New-Leader.com 314732-AA-B - 81 - (800) 363-1771...

  • Page 82: Gps Offsets

    NL5258G5/NL5300G5 Header Controller Operations GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis. • Select Towed or Self Propelled and enter GPS Offset using keypad. Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a).

  • Page 83: Settings

    NL5258G5/NL5300G5 Controller Operations Header Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules. On the Home Screen, press to change these settings: Press to to enable/disable bins. Enable/Disable Bins • Each Installed Bin (as set up in Step 4) will appear.
  • Page 84 NL5258G5/NL5300G5 Header Controller Operations • Press to set spinners. Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic fl ow. Best for hydrostatic or CVT drives. •...

  • Page 85: Alarm Settings

    NL5258G5/NL5300G5 Controller Operations Header Enter appropriate settings: • Valve Response 1 - Determines speed of servo valve when product control error exceeds Response Threshold setting. Represents fast speed of servo valve. Decreasing value will cause servo valve to run slower. Default setting is 40%. •...

  • Page 86: Reconfi Gure System

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost. It should only be pressed if instructed to do so by service technician or New Leader product support. • Press to reset/reconfi...

  • Page 87: Switch Assignment

    • Press to show connected devices. • Connected devices will appear in the device list. • If using a New Leader switch box, press to automatically map the switches to the correct function. www.New-Leader.com 314732-AA-B - 87 - (800) 363-1771...

  • Page 88: Material Profi Le Management

    NL5258G5/NL5300G5 Header Controller Operations Material Profi le Management For every material to be spread, at every unique rate, a material profi le must be confi gured. On the Home Screen, press to manage profi les. Spread pattern testing is required when creating a new profi le or if modifying an existing profi le. NOTE: A spread pattern test kit is available for this purpose.

  • Page 89: Creating A New Profi Le

    NL5258G5/NL5300G5 Controller Operations Header Creating a New Profi le When creating a new profi le for a new material to be spread, spread pattern tests must be NOTE: conducted. Spread pattern testing at low and average application rates ensures proper spinner position for given spreader output.
  • Page 90 NL5258G5/NL5300G5 Header Controller Operations • Enter the minimum rate to be used for Min Rate. • Enter the average between the minimum rate and maximum rate to be used for Avg Rate. • Repeat for each active bin. Feedgate Optimizer will suggest a new NOTE: gate height if desired application rate is not possible with current gate height.
  • Page 91 NL5258G5/NL5300G5 Header Controller Operations • Enter starting spinner speed, spinner assembly fore/aft scale position and desired swath width. • Turn on spinners and drive through the test course. • Collect and analyze spread pattern test results from pans. • Make adjustments and repeat test as necessary to achieve desired results.
  • Page 92 NL5258G5/NL5300G5 Header Controller Operations • Press the dropdown arrow to select desired profi le. • Select desired profi le from the dropdown list. • Press to set selected profi le. • Press • Active profi le is displayed below the swath display below Spinner Settings on the Run Screen.
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  • Page 94: Component Calibration

    NL5258G5/NL5300G5 Header Controller Operations Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading. • Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. Spinner Disc Calibration • Press to calibrate spinner discs.
  • Page 95 NL5258G5/NL5300G5 Controller Operations Header Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed. • Press to calibrate spinner assembly. Spinner assembly will move during WARNING calibration process.

  • Page 96: Feedgate Calibration

    NL5258G5/NL5300G5 Header Controller Operations Feedgate Calibration 1. Press to calibrate feedgate height. 2. List will appear with all installed feedgates. Select feedgate to calibrate. 3. The feedgate will move to its lowest possible height. Press to continue. 4. Measure the actual height of the feedgate above the conveyor as shown by measurement A.
  • Page 97 NL5258G5/NL5300G5 Controller Operations Header 5. Enter the actual measured height of the feedgate in the display. Press to continue. 6. The feedgate will now move to its maximum height. Press to continue. 7. Measure the actual height of the feedgate from the conveyor as shown by measurement B.
  • Page 98 NL5258G5/NL5300G5 Header Controller Operations 9. Measure the height of the actual feedgate opening from the conveyor as shown by measurement C. 10. Enter the measured height of the feedgate opening into the display. Press to continue. 11. Repeat steps 2 - 10 for all installed feedgates. 314732-AA-B www.New-Leader.com - 98 -...

  • Page 99: Conveyor Calibration

    NL5258G5/NL5300G5 Controller Operations Header Conveyor Calibration For best results, a catch test must be done for each product to be spread before season begins, or any time a new supply of product is received. • Press to calibrate conveyor. • Manually enter cubic feet per revolution (CFR) rate using keypad.
  • Page 100 NL5258G5/NL5300G5 Header Controller Operations • Using the control buttons (Reset, Run, Stop), run a catch test. If spreading product that has already been tested, press to continue. To begin a test, press . Conveyor will run. • Once controller dispenses specifi c amount, conveyor will stop.
  • Page 101 NL5258G5/NL5300G5 Controller Operations Header • After dispensing product in fi eld, screen displays system perceived total of dispensed product. To enter actual dispensed amount, press • Using keypad, enter actual weight of product dispensed. Press to continue. • New cubic feet per revolution (CFR) rate will be displayed.

  • Page 102: Operations/Features

    NL5258G5/NL5300G5 Header Controller Operations Operations/Features Create New Job The following is a guide for running system for fi rst time. 1. Create Job in display. This operation will vary from display to display. Refer to display manual on how to create a job using Task Control.
  • Page 103 NL5258G5/NL5300G5 Controller Operations Header 3. Verify task control in Target Rate 1. • Rate will be driven by job setup in display. To verify this, TC should show in place of target rate 1. If not, verify job has been created correctly. Refer to display manual.
  • Page 104 NL5258G5/NL5300G5 Header Controller Operations • Use keypad to set feedgate opening to correct reading. 6. Verify CFR number is correct: Different products may require different calibration numbers. Verify the CFR number is correct before applying product. • Press then • Use keypad to change CFR number as needed.

  • Page 105: Feedgate Optimizer

    NL5258G5/NL5300G5 Header Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specifi c application, based on NOTE: speed, swath width, density, and application rate. 1. Power up Display Monitor and activate VT. • The Run screen will appear.

  • Page 106: Boundary Spreading

    NL5258G5/NL5300G5 Controller Operations Header Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading effi ciency. • On the Run Screen, press to access spinner settings.

  • Page 107: Remote Spreading

    NL5258G5/NL5300G5 Header Controller Operations Remote Spreading This program allows the operator to shift the spinner assembly left or right to apply a near “half NOTE: pattern” with the majority of the pattern on one side of the machine only. • On the run screen, press to access spinner settings.

  • Page 108: Diagnostics

    NL5258G5/NL5300G5 Header Controller Operations Diagnostics Advanced diagnostic features are available that allow the operator to quickly diagnose most issues NOTE: that could occur. 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press continue. • The Diagnostics screen will appear.
  • Page 109 NL5258G5/NL5300G5 Controller Operations Header • To view machine lifetimes totals, press • At top of screen, each bin’s lifetime totals for acres and weight appears. At bottom of screen, cumulative Acres(ac) and Weight(lbs) will appear. Hours(hrs) will be on main bin only. Press to return to Diagnostics screen.
  • Page 110 NL5258G5/NL5300G5 Header Controller Operations • To view unlocked features, press • Current unlocked features will display. Press “Unlock” to display module serial number and registration number. Press to return. 314732-AA-B www.New-Leader.com - 110 - (800) 363-1771...

  • Page 111: Hydraulics

    NL5258G5/NL5300G5 Controller Operations Header Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fl uid level and fi lter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen. 1.

  • Page 112: Cylinder Bleeding

    NL5258G5/NL5300G5 Header Controller Operations Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning. Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydrauilc system, and upon startup if spreader has been sitting for an extended period of time. •...

  • Page 113: Bin Flush

    NL5258G5/NL5300G5 Controller Operations Header Bin Flush This program is used to quickly empty each bin. Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty. 1. Power up Display Monitor and activate VT. • The Run screen will appear.
  • Page 114 NL5258G5/NL5300G5 Header Controller Operations 2. Select bins: • Select bins to be fl ushed by pressing enable buttons next to each. To adjust conveyor RPM for fl ush, press 3. Set conveyor RPM: • Use keypads to set conveyor RPM for each bin. 20 RPM is default.

  • Page 115: Body Module

    NL5258G5/NL5300G5 Controller Operations Header Body Module 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. • The Tools main screen will appear. Press to continue. Bin Cover Control • If equipped, press (A) to open and close tarp.

  • Page 116: Chain Oiler

    NL5258G5/NL5300G5 Header Controller Operations Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings. 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. •...
  • Page 117 NL5258G5/NL5300G5 Controller Operations Header 3. Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions. Use keypads to input conveyor length and sprocket diameter. Press to return to Chain Oiler screen. Press to return to Tools Screen. 4. Set service reminder: •...

  • Page 118: Bin Sequencing

    NL5258G5/NL5300G5 Header Controller Operations Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty. 1. Power up Display Monitor and activate VT. •...
  • Page 119 NL5258G5/NL5300G5 Controller Operations Header 2. Setup Bin Sequencing (Chaining): A. Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable. B. Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0). C.

  • Page 120: Alarms

    NL5258G5/NL5300G5 Header Controller Operations General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection. Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error. WSM Spreader Local CAN Bus Warning Check the local CAN bus connection.
  • Page 121 NL5258G5/NL5300G5 Controller Operations Header General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor. Check sensor of two or more consecutive seconds during calibration and related wiring prior to calibrating during the Static Conveyor Calibration conveyor.”...

  • Page 122: Spinner Alarms

    NL5258G5/NL5300G5 Controller Operations Header Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled. [CLF Mode] [Basic Single] must be selected. At least one product CLF Basic Single bin must be commanded on. Perceived Spinners Not “Spinners Not Responding” spinner speed is greater than 30 rpm in Responding error from [Target Spinner Speed] for a...

  • Page 123: Fan Frame Alarms

    NL5258G5/NL5300G5 Controller Operations Header Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profi le is active and Fan Calibrated operation.” + [Sensor Name] Frame position sensor has not been calibrated.

  • Page 124: Feed Gate Alarms

    NL5258G5/NL5300G5 Header Controller Operations Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profi le is active and feed Calibrated operation.” + [Bin Name] gate actuator has not been calibrated. Upon user acknowledgement, dialog “Feed Gate may move at this time.

  • Page 125: Hydraulic Alarms

    NL5258G5/NL5300G5 Controller Operations Header Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range.” setting for a period of fi ve consecutive Maximum seconds or longer. System hydraulic pressure exceeds [Max System Hydraulic “System Hydraulic Pressure Exceeds...

  • Page 126: Default Settings

    NL5258G5/NL5300G5 Controller Operations Header Default Settings NOTE: Compatible Insert Bin confi gurations vary per model. See “General Description” in Operations section of this manual for details. Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin confi...

  • Page 127: Calibration

    NL5258G5/NL5300G5 Controller Operations Header Calibration CFR Values Value Main Bin 0.256 Insert Bin 0.144 Yellow Micro Bin 0.038 Red Micro Bin 0.019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo Servo Servo Servo Valve Response 1...
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  • Page 129: Spread Pattern

    Header Spread Pattern The following informa on will guide you through using the SGN & Crush Strength Test Kit for your New Leader G4 Spreader. Refer to operator’s manual for details on unit safety, opera on and maintenance. PART NUMBER...

  • Page 130: Product Setup Guidelines

    NL5258G5/NL5300G5 Spread Pattern Header SGN and Crush Strength together determine spread width. NOTE: General Rules: A small product with low crush strength will have limited spread width capabili es. Spinner RPM must remain lower to keep from pulverizing the so product, limi ng your overall spread width. Addi onally, a smaller product has less mass than that of a larger product, and in this case is another limi ng factor for overall spread width.

  • Page 131: Crush Test

    Crushing strength can signifi cantly increase with particle size. 1. Figure 1 - Place individual granule on solid, smooth surface. 2. Place New Leader crush strength tester over granule, open end fl ush with surface. Ensure marker is next to handle.

  • Page 132: Sgn Scale Test

    NL5258G5/NL5300G5 Spread Pattern Header SGN SCALE TEST The SGN scale is an instrument designed for simple screen test of fer lizer samples. A small box fi ed with fi ve sieves, it directly produces a size histogram of the test sample. From this, the SGN can be es mated. 1.
  • Page 133 NL5258G5/NL5300G5 Header Spread Pattern 7. Figure 7 - Based on column headings and percent in each fi eld, calculate overall SGN of the sample. Size Grade Number View each column for percentage • Column A (120) = 0 material • Column B (170) = 0 material •...
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  • Page 135: Spread Pattern Test Kit

    NL5258G5/NL5300G5 Header Spread Pattern Use great caution while working around the spreader. Contact with spinners and WARNING other moving parts is very dangerous. Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners. Do not ride on moving spreader. Spinner assembly and material divider have NOT been adjusted at the factory.

  • Page 136: Spinners

    NL5258G5/NL5300G5 Spread Pattern Header SPINNERS Spinner discs and fi ns must be kept clean and polished. Even a small build-up on a spinner fi n can NOTICE! signifi cantly affect the spread pattern. Rusty, rough, bent or worn fi ns will produce poor spread patterns.

  • Page 137: Test Procedure

    NL5258G5/NL5300G5 Header Spread Pattern SPINNER FRAME SPINNER MATERIAL SETTING in (cm) Lime 1 (2.5) Straight Urea 3.5 (9.5) All other Fertilizer types and blends, including Urea 3.5 (9.5) blends TEST PROCEDURE Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary.
  • Page 138 NL5258G5/NL5300G5 Spread Pattern Header Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray. See Figure 100’ 75’ 20’ (3m) Engage spinners before navigating the course. As the 10’...

  • Page 139: Test Results

    NL5258G5/NL5300G5 Header Spread Pattern TEST RESULTS After navigating the course, shut the spreader down and park in a secure location. Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end. If spreading a blend of materials, inspect all tubes to determine if the blend is consistent across the entire swath width.

  • Page 140: Troubleshooting

    NL5258G5/NL5300G5 Spread Pattern Header TROUBLESHOOTING NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken. If more than one adjustment is made, it will be diffi cult to determine which adjustment was responsible for the change in pattern shape. Problem Pattern Recommended Adjustments...

  • Page 141: Determining Driving Centers

    NL5258G5/NL5300G5 Header Spread Pattern DETERMINING DRIVING CENTERS Once an acceptable pattern is obtained, as shown in Figure 5, driving centers can be determined. To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 8A shows an example data sheet recorded from the profi le shown in Figure 8B.

  • Page 142: Verifying Driving Centers

    NL5258G5/NL5300G5 Spread Pattern Header VERIFYING DRIVING CENTERS Once optimum driving centers (effective swath width) have been established, conduct a fi nal “S” pass over the trays to verify. Refer to Figure 9. 1. With both the spinners and conveyor turned off, drive the spreader through the center of the course, establishing an “AB”...

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