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New Leader L5034G4 Operator's Manual

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Model L5034G4
Operator's Manual
UNIT SERIAL NUMBER ___________________________
MANUAL NUMBER: 305438-I
EFFECTIVE 02/2019
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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Summary of Contents for New Leader L5034G4

  • Page 1 Operator’s Manual UNIT SERIAL NUMBER ___________________________ MANUAL NUMBER: 305438-I EFFECTIVE 02/2019 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    L5034G4 Header Table of Contents Interactive Features ...........................4 Warranty ..............................6 Preface ................................7 Safety ................................8 General Safety Rules ..........................9 Safety Decals ............................19 General Description ..........................25 Dimensions & Capacities ........................26 Initial Start-up ............................27 Field Testing .............................28 General Operating Procedures ......................29 Lubrication & Maintenance ........................30 Preventative Maintenance Pays! ....................30...
  • Page 3 L5034G4 Header Table of Contents Instructions for Ordering parts ....................... 55 Body ................................56 Mounting ............................56 Sight Window ..........................57 Feedgate ............................58 Fenders ............................60 Mud Flaps ............................61 Pump Hydraulics ..........................62 Relief Valve Groups ........................64 Pressure Gauge Kit .........................

  • Page 4: Interactive Features

    Electronic format viewers can click these links for direct access to New Leader online features. Internet access is required. Quick Reference (QR) Codes Quick reference codes provide direct access to a specifi c destination when activated. An example is provided below.
  • Page 5 L5034G4 Notes This page is intentionally left blank. www.NewLeader.com 305438-AA-I - 5 - (800) 363-1771...

  • Page 6: Warranty

    Warranty Insert Current New Leader Warranty...

  • Page 7: Preface

    L5034G4 Header Preface PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules.

  • Page 8: Safety

    L5034G4 Header Safety IMPORTANT SAFETY INFORMATION Figure 1.1 - The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We fi rmly...

  • Page 9: General Safety Rules

    L5034G4 Header General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fi re starts. Keep a fully charged fi re extinguisher and fi rst aid kit in accessible place on the vehicle at all times.
  • Page 10 L5034G4 Header General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1.5 - Materials to spread can be dangerous. Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property. A Safety Data Sheet (SDS) provides specifi c details on chemical products: physical and health hazards, safety procedures and emergency response techniques.
  • Page 11 L5034G4 Header General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1.8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death. Stay clear of all moving parts, such as shafts, couplings and universal joints.
  • Page 12 L5034G4 Header General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1.12 - Never allow any personnel to ride in or on the machine. Use only inspection ladder or portable ladder to view the unit. Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions.
  • Page 13 L5034G4 Header General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads. Check for damage and/or faulty components that can fail and create a hazard or unsafe condition. Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors.
  • Page 14 L5034G4 Header General Safety Rules Maintenance READ AND UNDERSTAND MAINTENANCE PROCEDURES Figure 3.1 - Read the maintenance and safety instructions and understand them before performing any maintenance procedure. Never perform any maintenance procedure or repair if the instructions and safety procedures are not fully understood. Only trained and qualifi...
  • Page 15 Use power tools only to loosen threaded parts and fasteners. Using power tools to tighten may cause over-tightening and component damage. Use only service parts meeting New Leader specifi cations. Figure 3.6 www.NewLeader.com 305438-I...
  • Page 16 L5034G4 Header General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fl uid under pressure can penetrate the skin causing serious injury. Always stop machine, allow to cool and relieve pressure before servicing hydraulic system. Never open hydraulic lines under pressure.
  • Page 17 L5034G4 Header General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle. CAUTION Clean vehicle according to use instructions of hazardous chemical. Figure 3.10 - When exposed to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.
  • Page 18 L5034G4 Header General Safety Rules Storage PARK VEHICLE SAFELY Figure 4.1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO. • Shut off vehicle’s engine, and unit’s engine if applicable. • Place vehicle transmission in “Neutral” or “Park”.

  • Page 19: Safety Decals

    L5034G4 Header Safety Decals SAFETY DECAL MAINTENANCE Keep safety decals and signs clean and legible at all times. Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign.
  • Page 20 L5034G4 Header Safety Decals Cancer and Reproductive Harm - www.P65Warning.ca.gov 315865-A 1. CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • Do not operate or work on this machine without reading and understanding the operator’s manual. • Keep hands, feet, hair and clothing away from moving parts.
  • Page 21 L5034G4 Header Safety Decals 4. WARNING: HIGH-PRESSURE FLUID HAZARD To prevent death or serious injury: • Do not check leaks with hands while system is operating as high pressure oil leaks can be dangerous! • Relieve pressure before disconnecting hydraulic lines or working on system.
  • Page 22 L5034G4 Header Safety Decals 7. DANGER: FLYING MATERIAL AND ROTATING SPINNER HAZARD To prevent death or serious injury: • Wear eye protection. • Stop machine before servicing or adjusting. • Keep bystanders at least 60 feet away. 368-C 8. WARNING: FALLING HAZARD To prevent death or serious injury: •...
  • Page 23 Refer to the “How to Check your Spread Pattern” manual for adjustment instructions. A spread pattern test kit is available from your New Leader dealer. Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields.
  • Page 24 L5034G4 Header Informational Decals 2. NOTICE: CONVEYOR CHAIN LUBRICATION To avoid machine damage and premature wear: • Conveyor chain life will be noticeably extended by periodic lubrication. • Use a 75% diesel fuel and 25% number 10 oil mixture on the links and rollers.

  • Page 25: General Description

    General Description Header Click or scan QR code at left for New Leader Installation instructions, or refer to www. highwayequipment.com > New Leader > “Menu” in upper right-hand corner > Customer Support > Manuals & Instructions > New Leader Installation Instructions.

  • Page 26: Dimensions & Capacities

    L5034G4 Dimensions & Capacities Header (2997mm) (OUTSIDE) (1778mm) 4.00 102mm) 128 (3251mm) (FENDER WIDTH) CA/CT* Cab to Axle or Cab to Unit Overall Lenth Body Length Frame Length Tandem Length CA/CT 13’ 196” (4978mm) 144” (3658mm) 147” (3734mm) 108” (2743mm) CA 14’...

  • Page 27: Initial Start-Up

    L5034G4 Initial Start-up Header WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. 1. Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” in this manual. 2. Make sure no other persons are in vicinity of spreader.

  • Page 28: Field Testing

    L5034G4 Field Testing Header The following procedure is a guide: NOTE: Do NOT fi ll speader with material 1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading. 2. Ensure unit has been properly serviced, that the hydraulic reservoir is full and gate valve under reservoir is fully open as applicable.

  • Page 29: General Operating Procedures

    L5034G4 General Operating Procedures Header 1. Make sure unit has been properly serviced and is in good operating condition. It is highly recommended to run the spreader prior to loading material to ensure acceptable operation. 2. Program controller with correct data for material(s) and application.

  • Page 30: Lubrication & Maintenance

    L5034G4 Lubrication & Maintenance Header Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid deterioration to spreading equipment. Proper cleaning, lubrication and maintenance will yield longer life, more satisfactory service and more economical use of your equipment.

  • Page 31: Hydraulic Hose

    L5034G4 Lubrication & Maintenance Header Hydraulic Hose Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. Testing should be conducted in approved test stands with adequate guards to protect the WARNING operator.
  • Page 32 L5034G4 Lubrication & Maintenance Header Lubrication Make sure unit is clean and completely dry. Spray Nozzle Lubricate conveyor chain at the end of each day of usage using a mixture of 75% diesel fuel and 25% SAE 10 oil. Shut down spinner and run conveyor at 20 RPM for two full revolutions to lubricate chain.

  • Page 33: Conveyor Gearcase

    L5034G4 Lubrication & Maintenance Header Conveyor Gearcase Drain oil in a new unit after fi rst two weeks (or not more than 100 hours) of operation, and fl ush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifi cations” section for proper grade oil and recommended amounts of lubricant.

  • Page 34: Lubricant & Oil Specifi Cations

    fl uid’s specifi cations in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions.

  • Page 35: Lubrication Chart

    L5034G4 Lubrication Chart Header Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart:...

  • Page 36: Conveyor Selection

    The density provided was used to make the conveyor recommenda on. If the density of the material to be spread is outside of those in the table, contact your New Leader dealer for the best conveyor for your applica on.

  • Page 37: Troubleshooting

    L5034G4 Troubleshooting Header Hydraulic Schematic www.NewLeader.com 305438-I - 37 - (800) 363-1771...
  • Page 38 L5034G4 Troubleshooting Header Reason: Correction: 1. Hydraulic oil level low. Add hydraulic oil to reservoir to maintain level around mid-point of sight gauge. 2. Shut Off valve on oil reservoir not open. Open valve fully by turning counter clockwise until it stops.
  • Page 39 L5034G4 Troubleshooting Header Reason: Correction: 16. Cab control is for conveyor only— None required. This is a normal condition. To stop spinners run anytime vehicle engine is spinners, set spinner control valve at “O” position, running, PTO is engaged and spinner disconnect PTO, or shut off vehicle engine.

  • Page 40: Standard Torques

    L5034G4 Standard Torques Header CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.

  • Page 41: Spread Pattern

    Header Spread Pattern The following informa on will guide you through using the SGN & Crush Strength Test Kit for your New Leader G4 Spreader. Refer to operator’s manual for details on unit safety, opera on and maintenance. PART NUMBER...

  • Page 42: Product Setup Guidelines

    L5034G4 Spread Pattern Header NOTE: SGN and Crush Strength together determine spread width. General Rules: A small product with low crush strength will have limited spread width capabili es. Spinner RPM must remain lower to keep from pulverizing the so product, limi ng your overall spread width. Addi onally, a smaller product has less mass than that of a larger product, and in this case is another limi ng factor for overall spread width.
  • Page 43 Crushing strength can signifi cantly increase with par cle size. 1. Figure 1 - Place individual granule on solid, smooth surface. 2. Place New Leader crush strength tester over granule, open end fl ush with surface. Ensure marker is next to handle.

  • Page 44: Sgn Scale Test

    L5034G4 Spread Pattern Header SGN Scale Test The SGN scale is an instrument designed for simple screen test of fer lizer samples. A small box fi ed with fi ve sieves, it directly produces a size histogram of the test sample. From this, the SGN can be es mated.
  • Page 45 L5034G4 Spread Pattern Header 7. Figure 7 - Based on column headings and percent in each fi eld, calculate overall SGN of the sample. Size Grade Number View each column for percentage • Column A (120) = 0 material •...

  • Page 46: Catch Test

    NOTE: An op onal calibra on chute (P/N 312688) is available to simplify the catch test process. The calibra on chute fi ts all New Leader spreader models with 30” wide conveyor bo oms. Contact your local New Leader dealer for details.

  • Page 47: Spread Pattern Test Kit

    L5034G4 Spread Pattern Header Use great caution while working around the spreader. Contact with spinners and WARNING other moving parts is very dangerous. Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners. Do not ride on moving spreader.

  • Page 48: Spinners

    L5034G4 Spread Pattern Header Spinners Spinner discs and fi ns must be kept clean and polished. Even a small build-up on a spinner fi n can NOTICE! signifi cantly affect the spread pattern. Rusty, rough, bent or worn fi ns will produce poor spread patterns.

  • Page 49: Test Procedure

    L5034G4 Spread Pattern Header SPINNER FRAME SETTING SPINNER MATERIAL in (cm) Lime 1 (2.5) Straight Urea 3.5 (9.5) All other Fertilizer types and blends, including Urea 3.5 (9.5) blends Test Procedure Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary.
  • Page 50 L5034G4 Spread Pattern Header Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray. See Figure 100’ 75’ 20’ (3m) Engage spinners before navigating the course. As the 10’...

  • Page 51: Test Results

    L5034G4 Spread Pattern Header Test Results After navigating the course, shut the spreader down and park in a secure location. Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end.

  • Page 52: Determining Driving Centers

    L5034G4 Spread Pattern Header Determining Driving Centers Once an acceptable pattern is obtained, as shown in Figure 12, driving centers can be determined. To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 13 shows an example data sheet recorded from the profi le shown in Figure 14.

  • Page 53: Troubleshooting

    L5034G4 Spread Pattern Header Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken. If more than one adjustment is made, it will be diffi cult to determine which adjustment was responsible for the change in pattern shape.
  • Page 54 L5034G4 Spread Pattern Header Verifying Driving Centers Once optimum driving centers (effective swath width) have been established, conduct a fi nal “S” pass over the trays to verify. Refer to Figure 9. 1. With both the spinners and conveyor turned off, drive the...

  • Page 55: Instructions For Ordering Parts

    L5034G4 Header Instructions for Ordering parts ORDER FROM THE AUTHORIZED DEALER IN YOUR AREA. Always give the pertinent model and serial number. Give part name, part number and the quantity required. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference.

  • Page 56: Body

    L5034G4 Header Body Mounting 5, 6 1 - 3 1 - 3 1 - 3 ITEM PART NO. DESCRIPTION 305579-AB Hardware Kit - Includes 1 - 6 20131 Cap Screw - 1/2-13NC x 2 20695 Washer – Flat 1/2 20680...

  • Page 57: Sight Window

    L5034G4 Header Body Sight Window Type I Type II Type I ITEM PART NO. DESCRIPTION 80831 Window - Sight 8 x 10 80832-X1 Bar - Retainer Side 8 x 10 304 80833-X1 Bar - Retainer Top & Bottom 8 x 10...

  • Page 58: Feedgate

    L5034G4 Header Body Feedgate 305438-I www.NewLeader.com - 58 - (800) 363-1771...
  • Page 59 L5034G4 Header Body Feedgate Cont. ITEM PART NO. DESCRIPTION 70287 70287-X1 Slide – Wldmt Feedgate RH w/ chain shields 70286 70286-X1 Slide – Wldmt Feedgate RH w/o chain shields 70289 70289-X1 Slide – Wldmt Feedgate LH w/ chain shields 70288 70288-X1 Slide –...

  • Page 60: Fenders

    L5034G4 Header Body Fenders ITEM PART NO. DESCRIPTION 409 SS 304 SS 83027 83043 83059 Fender – RH 13’ Unit 83072 83078 83084 Fender – RH 14’ Unit 83074 83080 83086 Fender – RH 16’ Unit 303375 83080-X2 303377 Fender – RH 18’ Unit...

  • Page 61: Mud Flaps

    L5034G4 Header Body Mud Flaps ITEM PART NO. DESCRIPTION 46474 Hardware – Kit, Includes 3-6 21770 Mudfl ap – Plain * 304245 Mudfl ap – Midguard 36844 Rod – Mudfl ap 20067 Cap Screw – 3/8-16 x 1 20693 Washer – Flat 3/8 20712 Washer –...

  • Page 62: Pump Hydraulics

    L5034G4 Header Body Hydraulics Pump Hydraulics 305438-I www.NewLeader.com - 62 - (800) 363-1771...
  • Page 63 L5034G4 Header Body Hydraulics Pump Hydraulics Cont. ITEM PART NO. DESCRIPTION 304428 Pump - 3.19 CID 304426 Pump - 2.17 CID 300669 O-Ring - 4” ID 41015 Kit - Flange Split 34806 Fitting- 32-32 12151-3-E90S-L 29840 Fitting- Elbow 90° 304427...

  • Page 64: Relief Valve Groups

    L5034G4 Header Body Hydraulics Relief Valve Groups ITEM PART NO. DESCRIPTION 305763 Valve - Assy Relief, Includes 1,3-6 305764 Valve - Assy Relief/Unloader, Includes 2,3,5-7 98109 Valve - Relief Soft Start 56291 Valve - Relief/Unloader 3100 PSI *29803 Fitting - 16-16 070120...

  • Page 65: Pressure Gauge Kit

    L5034G4 Header Body Hydraulics Pressure Gauge Kit ITEM PART NO. DESCRIPTION 304948 Bracket - Wldmt Gauge 76044 Gauge - Hyd. 5000 PSI 29765 Fitting - 4-4 070102 29795 Fitting - 4-4- 070220 34129 Grommet 36412 Nut - Hex 1/4-20 SS 307509 Hose - 1/4”...

  • Page 66: Main Bin

    L5034G4 Header Body Hydraulics Main Bin 305438-I www.NewLeader.com - 66 - (800) 363-1771...
  • Page 67 L5034G4 Header Body Hydraulics Main Bin Cont. ITEM PART NO. DESCRIPTION 305504-AB Tube – Assy 13’ 305504-AC Tube – Assy 14’ 305504-AD Tube – Assy 16’ 305504-AE Tube – Assy 18’ 305504-AF Tube – Assy 21’ 98113 Tube – Assy 13’...
  • Page 68 L5034G4 Header Body Hydraulics Main Bin Cont. ITEM PART NO. DESCRIPTION 304907-X1 Hose - Assy 3/8 x 30” 100R1 305752 Hose – Assy 3/4 x 71-1/2 100R12 305526 Hose – Assy 13’ 305527 Hose – Assy 14’ 305528 Hose – Assy 16’...
  • Page 69 L5034G4 Header Body Hydraulics Main Bin Cont. ITEM PART NO. DESCRIPTION 96909 Tee – Run 34810 Fitting – 16-16 S1040-30 Non Standard 96912 Tee – Union 29847 Fitting – 12-12 070220 29789 Fitting – 12-12 07120 29825 Fitting – 6-6-6 070433 34719 Fitting –...

  • Page 70: Pwm Spinner Valve

    L5034G4 Header Body Hydraulics PWM Spinner Valve ITEM PART NO. DESCRIPTION 38576-X4 Valve - Flow Control Electric Actuated 53960 Spring 90696 Shim 90697 Spool 90698 O-Ring 90699 Plug 38576-AA Cartridge 38576-AG Nut - Cartridge 38576-AC O-Ring 38576-AD Screw - Set...

  • Page 71: Pwm Spinner Speed Controller

    L5034G4 Header Body Hydraulics PWM Spinner Speed Controller ITEM PART NO. DESCRIPTION 88260 Control Box - w/ 25’ Cable * - Not Shown www.NewLeader.com 305438-I - 71 - (800) 363-1771...

  • Page 72: Hydraulic Reservoir

    L5034G4 Header Body Hydraulics Hydraulic Reservoir 305438-I www.NewLeader.com - 72 - (800) 363-1771...
  • Page 73 L5034G4 Header Body Hydraulics Hydraulic Reservoir Cont. ITEM PART NO. DESCRIPTION 304 SS 305054 306080 Hydraulic Reservoir Assy, Includes Items 1 - 21 305050 306074 Reservoir – Hydraulic Wldmt 88838 88838 Filter – Return, Includes 3-6 306772 306772 O-Ring - Cover Filter...

  • Page 74: Hydraulic Reservoir W/ Cooler

    L5034G4 Header Body Hydraulics Hydraulic Reservoir w/ Cooler 26 - 28 26 - 28 9 - 12 9 - 12 9 - 12 9 - 12 7, 8 7, 8 14, 15 14, 15 ITEM PART NO. DESCRIPTION 311735 Hydraulic Reservoir Assy...
  • Page 75 L5034G4 Header Body Hydraulics Hydraulic Reservoir w/ Cooler ITEM PART NO. DESCRIPTION 305767 Cooler – Assy *305767-AA Core - Cooler *305767-AB Fan - Assy Cooler *305767-AC Housing - Cooler 305760 Bracket – Cooler RH 306447 Bracket - Cooler Mount 36398 Cap Screw –...

  • Page 76: Conveyor

    L5034G4 Header Conveyor #1 Bar Chain Conveyor #1 – Cross bars every 3rd link ITEM PART NO. DESCRIPTION 305774-AB #1 Pintle Chain – 13’ Unit 305774-AC #1 Pintle Chain – 14’ Unit 305774-AD #1 Pintle Chain – 16’ Unit 305774-AE #1 Pintle Chain –...

  • Page 77: #2 & #3 Bar Chain Conveyors

    L5034G4 Header Conveyor #2 & #3 Bar Chain Conveyors #2 – Cross bars every other link #3 – Cross bars every link ITEM PART NO. DESCRIPTION Chain – Assy 304465-AB 304466-AB 13’ Unit 304465-AC 304466-AC 14’ Unit 304465-AD 304466-AD 16’ Unit...

  • Page 78: Chain Shields

    L5034G4 Header Conveyor Chain Shields ITEM PART NO. DESCRIPTION Chain Shield – Chain 305450-AB 13’ Unit 305450-AC 14’ Unit 305450-AD 16’ Unit 305450-AE 18’ Unit 305450-AF 21’ Unit 71829 Bolt – Carriage 3/8 x 1 36420 Washer – Lock 3/8 36414 Nut –...

  • Page 79: Conveyor Drive

    L5034G4 Header Conveyor Conveyor Drive ITEM PART NO. DESCRIPTION 303319 303319 Shaft - Drive Assy, Includes 1-5 303304 303304 Shaft – Drive 6465 6465 Bearing 88276 88276 Sprocket 20748 20748 Screw – Set 3/8-16 x 3/8 6131 6131 Key – Square 3/8 x 1 1/2...

  • Page 80: Conveyor Idler

    L5034G4 Header Conveyor Conveyor Idler 8, 9 8, 9 ITEM PART NO. DESCRIPTION 303320 Idler - Shaft Assy, Includes 1 - 5 310640 Shaft - Idler 1-1/2 22511 Bearing - Take Up Zerk - Grease 1/8 x 45° 2135 Key - Sq 5/16 x 2-1/2...

  • Page 81: Encoder

    L5034G4 Header Conveyor Encoder ENCODER REMOVED ITEM PART NO. DESCRIPTION 303994 Encoder – 180 with Hardware 310601 Coupler - Rate Sensor SS 310603 Screw - Set 1/4-20NC x 5/16 SS 81949 Bracket - Sensor, Idler Mount 2696 Collar - Set 1”...

  • Page 82: Gearcase Assembly

    L5034G4 Header Conveyor Gearcase Assembly ITEM PART NO. DESCRIPTION Gearcase Assy - 9.6 CID 2000 Series, Includes Items 305578 1 - 9 Gearcase Assy – 8.0 CID 2000 Series, Includes Items 303837 1 - 9 36671 Gearcase - 6.1 303838 Motor –...

  • Page 83: Gearcase Service Parts

    L5034G4 Header Conveyor Gearcase Service Parts ITEM PART NO. DESCRIPTION 36671 Gearcase – Assy Single Pinion 304269-AB Parts – Service, Includes 1–17 304559 Housing – Outboard 304560 Housing – Inboard 304561 Gear – Pinion 11 Tooth 304562 Gear – Driven 67 Tooth...

  • Page 84: Conveyor Chain Oiler

    L5034G4 Header Conveyor Conveyor Chain Oiler 22 - 24 22 - 24 18 - 20 18 - 20 20, 21 20, 21 NOTE: LEFT HAND SHOW RIGHT HAND REVERSE. 30 - 32 30 - 32 1 38 24 - 26...
  • Page 85 L5034G4 Header Conveyor Conveyor Chain Oiler Cont. ITEM PART NO. DESCRIPTION 309904 Elbow - HDPP 1/4 NPT Fem x 1/4 Tube 314016 Angle - Nozzle Mount LH 314012 Fitting - 4-4 070602 314261 Fi ng - 4 070118 314014 Fi ng - Outlet 1/4 NPT Fem x 1/4 TT Fem Nylon 314013 Plate - Orifi...

  • Page 86: Rear Wipers

    L5034G4 Header Conveyor Rear Wipers 305438-I www.NewLeader.com - 86 - (800) 363-1771...
  • Page 87 L5034G4 Header Conveyor Rear Wipers Cont. ITEM PART NO. DESCRIPTION 304440 305330 Lip - Rear Assy, Includes 5-8 304441 304442 Wiper – Assy Rear, Includes 1-4 304444 304445 Mount - 34” Internal Wiper 304443 304443 Rubber - 34” Internal Wiper...

  • Page 88: Wiper Front

    L5034G4 Header Conveyor Wiper Front ITEM PART NO. DESCRIPTION w/o Chain w/ Chain Shields Shields 303314 303317 Wiper – Belt 303315 303316 Retainer – Belt 36393 36393 Cap Screw - 1/4-20NC x 3/4 SS 36412 36412 Nut – Hex 1/4-20NC SS 305438-I www.NewLeader.com...

  • Page 89: Spinners

    L5034G4 Header Spinners Spinner Guards & Defl ectors ITEM PART NO. DESCRIPTION 305309 Divider – Wldmt w/Guard 34” 304913 Guard – Wldmt 30” Spinner 304 305320 Shield – Wldmt RH 304 305321 Shield – Wldmt LH 304 87068 Bracket – Shield 304 305040 Bar –...

  • Page 90: Spinner Assembly

    L5034G4 Header Spinners Spinner Assembly 305438-I www.NewLeader.com - 90 - (800) 363-1771...
  • Page 91 L5034G4 Header Spinners Spinner Assembly Cont. ITEM PART NO. DESCRIPTION 304895 34” Fan Assy, Includes 1-59 304899 30” Disc – LH Assy, Includes Items 8, 49-54 304900 30” Disc – RH Assy, Includes Items 8, 50-55 304911 Plate – Wldmt Back 305757 Motor –...
  • Page 92 L5034G4 Header Spinners Spinner Assembly Cont. ITEM PART NO. DESCRIPTION 36418 Washer – Lock 1/4 SS 36423 Washer – Flat 1/4 SS 36395 Cap Screw – 1/4-20 NC x 1 SS 308112 Cap Screw – 1/4-20 NC 1-3/4 34810 Adapter 34750 Fitting –...

  • Page 93: Spinner Speed Sensor

    L5034G4 Header Spinners Spinner Speed Sensor 1, 2 3, 5 GUARD REMOVED FOR CLARITY 1 - 4 ITEM PART NO. DESCRIPTION 97310 Sensor – Kit Spinner (Includes Items 1 - 8) 36412 Nut – Hex 1/4 SS 36418 Washer – Lock 1/4 SS 36423 Washer –...

  • Page 94: Decals

    L5034G4 Header Decals L5034G 305438-I www.NewLeader.com - 94 - (800) 363-1771...
  • Page 95 L5034G4 Header Decals Cont. ITEM PART NO. DESCRIPTION 312561 Decal - New Leader, Black 312562 Decal - New Leader, White 87122 Decal - G4, Black / Red 87123 Decal - G4, Black / White 304470 Decal - L5034G4, Black 304471...
  • Page 96 L5034G4 Notes This page is intentionally left blank. 305438-AA-I www.NewLeader.com - 96 - (800) 363-1771...

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