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MODEL SUPER P
Operator's Manual
UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 301321-AA-I
EFFECTIVE 02/2022
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2021 New Leader Manufacturing

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Summary of Contents for New Leader Hi-Way SUPER P

  • Page 1 MODEL SUPER P Operator’s Manual UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 301321-AA-I EFFECTIVE 02/2022 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2021 New Leader Manufacturing...
  • Page 2: Table Of Contents

    SUPER P Table of Contents Interactive Features ������������������������������������������������������������������������������������������������������������������������������� 4 Warranty ������������������������������������������������������������������������������������������������������������������������������������������������� 6 Preface ���������������������������������������������������������������������������������������������������������������������������������������������������� 7 Safety ������������������������������������������������������������������������������������������������������������������������������������������������������ 8 Important Safety Information ������������������������������������������������������������������������������������������������������ 8 Safety Alert Symbols �������������������������������������������������������������������������������������������������������������������� 8 General Safety Rules ����������������������������������������������������������������������������������������������������������������������������� 9 Safety Decals ���������������������������������������������������������������������������������������������������������������������������������������� 19 Safety Decal Maintenance ��������������������������������������������������������������������������������������������������������� 19 Safety Decal Installation ������������������������������������������������������������������������������������������������������������...
  • Page 3 SUPER P Table of Contents Lubrication and Maintenance ������������������������������������������������������������������������������������������������������������ 41 Preventative Maintenance Pays! ����������������������������������������������������������������������������������������������� 41 Drive Chains �������������������������������������������������������������������������������������������������������������������������������� 41 Engine ����������������������������������������������������������������������������������������������������������������������������������������� 41 Hydraulic System ������������������������������������������������������������������������������������������������������������������������ 41 Hydraulic Hose ��������������������������������������������������������������������������������������������������������������������������� 42 Service Schedule �������������������������������������������������������������������������������������������������������������� 42 Conveyor Gearcase �������������������������������������������������������������������������������������������������������������������� 43 Lubrication of Bearings �������������������������������������������������������������������������������������������������������������� 43 Fasteners �������������������������������������������������������������������������������������������������������������������������������������...
  • Page 4: Interactive Features

    Electronic format viewers can Hyperlinks within the content are denoted by click these links for direct access to New Leader online features� Internet access is required� www.NewLeader.com 301321-AA-I - 4 - (800) 363-1771...
  • Page 5 SUPER P Notes This page is intentionally left blank� www.NewLeader.com 301321-AA-I (800) 363-1771 - 5 -...
  • Page 6: Warranty

    Warranty Insert Current HI-WAY Warranty...
  • Page 7: Preface

    New Leader Manufacturing reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.
  • Page 8: Safety

    Figure 1�1 - The need for safety cannot be stressed strongly enough in this manual� At New Leader Manufacturing, we urge you to make safety your top priority when operating any equipment. We firmly...
  • Page 9: General Safety Rules

    SUPER P General Safety Rules Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fire starts. Keep a fully charged fire extinguisher and first aid kit in accessible place on the vehicle at all times� Fire extinguisher must be Type ABC or Type BC� Keep emergency numbers for doctors, ambulance service, hospital and fire department available at all times.
  • Page 10 SUPER P General Safety Rules Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1�5 - Materials to spread can be dangerous� Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property� A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures and emergency response techniques�...
  • Page 11 SUPER P General Safety Rules Operations AVOID MOVING PART HAZARDS Figure 1�8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death� Stay clear of all moving parts, such as shafts, couplings and universal joints� Make sure all personnel are clear of machine before starting�...
  • Page 12 SUPER P General Safety Rules Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1�12 - Never allow any personnel to ride in or on the machine� Use inspection ladder or portable ladder to view the unit� Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions�...
  • Page 13 SUPER P General Safety Rules Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads� Check for damage and/or faulty components that can fail and create a hazard or unsafe condition� Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors�...
  • Page 14 Never modify any equipment or add attachments not approved by New Leader Manufacturing� Figure 3�1 DO NOT SERVICE OR ADJUST MACHINE WHILE IN MOTION Figure 3�2 - Never lubricate, service or adjust the machine or any of its components while they are moving�...
  • Page 15 Use power tools only to loosen threaded parts and fasteners� Using power tools to tighten may cause over-tightening and component damage� Use only service parts meeting New Leader specifications. Figure 3�6 www.NewLeader.com 301321-AA-I (800) 363-1771...
  • Page 16 SUPER P General Safety Rules Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fluid under pressure can penetrate the skin causing serious injury� Always stop machine, allow to cool and relieve pressure before servicing hydraulic system� Never open hydraulic lines under pressure� Make sure all connections are tight and all hoses are in good condition before pressurizing system�...
  • Page 17 SUPER P General Safety Rules Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle� Clean vehicle according to use instructions of hazardous chemical� Failure to comply with this requirement may result in minor or moderate injury�...
  • Page 18 SUPER P General Safety Rules Storage PARK VEHICLE SAFELY Figure 4�1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO� • Shut off vehicle’s engine, and unit’s engine if applicable� • Place vehicle transmission in “Neutral” or “Park”� •...
  • Page 19: Safety Decals

    Replace safety decals and signs that are missing or have become illegible� Replaced parts that displayed a safety sign should also display the current sign� Safety decals or signs are available from your dealer’s Parts Department or from New Leader Manufacturing by calling (800) 363-1771�...
  • Page 20 SUPER P Safety Decals Continued 55630-D www.NewLeader.com 301321-AA-I - 20 - (800) 363-1771...
  • Page 21 SUPER P Safety Decals Continued NOTICE Use SAE 15W-40 for hydraulic fluid. Extreme operating temperatures may require a different viscosity oil range. Consult dealer for recommendation. 8665-D www.NewLeader.com 301321-AA-I (800) 363-1771 - 21 -...
  • Page 22 SUPER P Notes This page is intentionally left blank. www.NewLeader.com 301321-AA-I - 22 - (800) 363-1771...
  • Page 23: Installation Instructions

    SUPER P Installation Instructions Recommended sequence of installation is: 1� Mounting of pump and pump drive� 2� Installation of spreader� 3� Installation of cab controls� 4� Connection of hydraulic and electrical systems� 5� Filling of hydraulic reservoir and initial lubrication� 6�...
  • Page 24: Lifting The Spreader

    SUPER P Installation Instructions Continued Lifting the Spreader Use only lifting devices that meet or exceed OSHA standard 1910�184 or ASME B30�20- 2006� Never lift equipment over people� Never lift unit with anything or anybody in the body� Loads may shift or fall if improperly supported� Failure to comply with this requirement could result in death or serious injury�...
  • Page 25: Installing Body

    SUPER P Installation Instructions Continued Installing Body Be careful when drilling so as to not damage truck frame, gas tank, or any other important components� Failure to follow this requirement may result in injury or machine damage� DO NOT WELD ON VEHICLE FRAME! Such welding can lead to fatigue cracking and must be avoided�...
  • Page 26: Spinner Hopper Installation

    SUPER P Installation Instructions Continued Spinner Hopper Installation Stay out from underneath spinner assembly when it is supported by hanger rod� Watch out for pinch points between the spinner assembly and the spreader or truck frame� Failure to comply with this requirement could result in death or serious injury� Spinner must be in lowered and locked position when vehicle is moving�...
  • Page 27: Chain Drive Tension

    SUPER P Installation Instructions Continued Chain Drive Tension Loose drive chain will cause shock loads, resulting in damage or failure of related components� Over-tightening of drive-chain causes excessive wear and heat, greatly reducing chain and sprocket life and may cause damage to other components� Check drive chain tension between sprockets using a straight edge�...
  • Page 28: Cab Control Installation

    SUPER P Installation Instructions Continued Cab Control Installation When selecting a location for the spreader controls, consider the following: 1� Select a suitable location in the cab to mount the control, where it is easily accessible and visible to operator without obstructing normal driving view� 2�...
  • Page 29: Engine Harness

    SUPER P Installation Instructions Continued Figure 5 Engine Harness 1� Figure 4 - Connect the two-wire supply harness from the control panel to the truck� • Connect the black wire to a +12V switched ignition source� It is protected by a 10A fuse built into the control panel�...
  • Page 30: Hydraulic Hose Installation

    SUPER P Installation Instructions Continued Hydraulic Hose Installation Do not overtighten a threaded connection, the fitting or housing into which the fitting is placed could be distorted and an unstoppable leak could occur� Failure to follow this requirement may result in injury or machine damage� Do not use one manufacturer’s hose with another manufacturer’s fittings! Such will void any warranty and may cause premature burst or leak of hydraulic fluids! Failure to comply with this requirement could result in death or serious injury�...
  • Page 31: Installation Guide

    SUPER P Installation Instructions Continued Installation Guide 1� Use elbows and adapters in the installation to 2� Install hose runs to avoid rubbing or abrasion� relieve strain on the assembly, and to provide Clamps are often needed to support long runs easier and neater installations that are accessible of hose or to keep hose away from moving for inspection and maintenance�...
  • Page 32: Filling Hydraulic System

    SUPER P Installation Instructions Continued Filling Hydraulic System DO NOT attempt to run pump without first filling hydraulic oil tank and opening suction line valve, or damage to pump may occur� Fill hydraulic reservoir with hydraulic oil as specified in the “Lubrication and Maintenance” section in the operator’s manual�...
  • Page 33: General Description

    SUPER P General Description The Super P and Super P-HC are hopper-type spreaders and in many respects smaller versions of the Hi- Way Model E2020XT� They are intended for spreading abrasives and de-icing products for the control of snow or ice� The units can be mounted into a pick-up truck� The Super P and Super P-HC are both offered with two different drive options, standard gas engine drive or optional hydraulic drive�...
  • Page 34: Dimensions & Capacities

    SUPER P Dimensions & Capacities OVERALL UNIT LENGTH INSIDE WIDTH HEIGHT WEIGHT STRUCK LENGTH Feet (m) Inches (mm) Inches (mm) (EMPTY) CAPACITY Inches (mm) Pounds (kg) cu ft (cu m) 7 (2�13) 59�5 (1511) 39 (991) 104 (2642) 795 (362) 64 (1�8) 8 (2�44) 59�5 (1511)
  • Page 35: Auxiliary Engine Driven Units

    SUPER P Initial Start-Up Check over entire unit to be sure all fasteners are in place and properly tightened per “Standard Torques” in this manual� Check to ensure that load straps/chains are tight and that unit is securely mounted in the truck�...
  • Page 36: Initial Start-Up Continued

    SUPER P Initial Start-Up Continued Hydraulic Driven Units 1� Fill the hydraulic reservoir with oil. Refer to “Lubricant & Hydraulic Oil Specifications” section in this manual for proper oil� Open gate valve fully (rotate counterclockwise to open)� 2� Be sure all bearings, shafts and gearcase are properly lubricated� 3�...
  • Page 37: General Rules

    SUPER P General Operating Procedures To avoid spreader coming loose from truck: Be sure all fasteners are torqued to proper spec before operating unit� Periodically check ratchet straps to ensure they are tight and secure� Failure to follow this requirement may result in injury or machine damage� Be careful where you spread materials�...
  • Page 38 SUPER P General Operating Procedures Continued Internal Baffle Effect Internal Baffle Effect     Both internal baffles up. Pattern width depends on Right baffle full up, left down. Pattern width engine RPM. External baffles full up. depends on engine RPM. External baffles full up.  ...
  • Page 39: Auxiliary Engine Driven Units

    SUPER P General Operating Procedures Continued Auxiliary Engine Driven Units Engine Preparation Never fill the tank with the engine running. Avoid spilling gasoline on a hot engine. This could cause an explosion and serious injury� Do not smoke while handling gasoline� Failure to follow this requirement may result in injury or machine damage�...
  • Page 40: Electric Clutch Operation

    SUPER P General Operating Procedures Continued Do not run engine in choke� 1� Place engine switch in “On” position� 2� Press top of throttle switch 5–10 seconds for choke� Note: If switch has LED indicator, light will illuminate when unit is in choke� 3�...
  • Page 41: Lubrication And Maintenance

    SUPER P Lubrication and Maintenance Preventative Maintenance Pays! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion� Establish a frequent, periodic preventative maintenance program to prevent rapid deterioration to spreading equipment� Proper cleaning, lubrication and maintenance will yield longer life, more satisfactory service and more economical use of your equipment�...
  • Page 42: Hydraulic Hose

    SUPER P Lubrication and Maintenance Continued Service Schedule 1� Check the hydraulic oil daily. Add oil if required. Periodically inspect the hoses and fittings for leaks. Change hydraulic oil filter after first week (or not more than 50 hours) of operation on a unit. 2�...
  • Page 43: Conveyor Gearcase

    SUPER P Lubrication and Maintenance Continued Conveyor Gearcase Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifications” section for proper grade oil and recommended amounts of lubricant�...
  • Page 44: Conveyor Chain

    SUPER P Lubrication and Maintenance Continued Conveyor Chain Hose down unit and remove any material build-up on sprockets and under chain� The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets� The more material that accumulates, the closer the chain will come to the chain shields�...
  • Page 45: Conveyor Replacement

    SUPER P Lubrication and Maintenance Continued   Conveyor Replacement Check drive and idler sprockets for wear and replace if necessary� Removal Remove spinner hopper from vehicle� Take spreader out of truck� Rotate conveyor so that connecting link pins, attached with cotter pins, can be accessed at rear of spreader� Loosen idler screws on both sides� If BOC, cut one end of lacing pin and remove spice pin�...
  • Page 46: Lubricant And Hydraulic Oil Specifications

    SUPER P Lubricant and Hydraulic Oil Specifications The lubricant distributor and/or supplier is to be held responsible for the results obtained from their products� Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products� Do not jeopardize your equipment with inferior lubricants.
  • Page 47: Gearcase Lubricant

    SUPER P Lubricant and Hydraulic Oil Gearcase Lubricant Gear cases are factory equipped with synthetic oil for best performance at high loads� Lubricate the gear case with multi-purpose gear lubricating oil conforming to MIL-L2105B according to the chart below: Part Refill Quantity 40°...
  • Page 48: Lubrication Chart

    SUPER P Lubrication Chart Shut off all power and allow all moving parts to come to rest before performing any maintenance operation� Failure to comply with this warning could result in death or serious injury� The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: LOCATION PLACES...
  • Page 49: Troubleshooting

    SUPER P Troubleshooting SYMPTOM REASON/CORRECTION a� Increase truck engine speed� Unit speed does not increase with b� Check condition of pump� the dial setting� c� Check for adequate PTO percentage� Check circuit pressure� 900 - 1200 PSI (62 - 83 bar) maximum with Unit stalls under load�...
  • Page 50: Standard Torques

    SUPER P Standard Torques CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS� TORQUE - FOOT-POUNDS CAP SCREW GRADE 2...

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