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New Leader NL4500G4 Operator's Manual

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NL4500G4 Case IH TRIDENT
/ M
B
M
A
Operator's Manual
UNIT SERIAL NUMBER ___________________________
INSERT SERIAL NUMBER_________________________
MANUAL NUMBER: 313974-AA-B
EFFECTIVE 02/2019
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (800) 363-1771 | FAX (319) 286-3350
www.newleader.com
Copyright 2019 Highway Equipment Company, Inc.
Now doing business as New Leader Manufacturing

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  • Page 1 UNIT SERIAL NUMBER ___________________________ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER: 313974-AA-B EFFECTIVE 02/2019 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (800) 363-1771 | FAX (319) 286-3350 www.newleader.com Copyright 2019 Highway Equipment Company, Inc. Now doing business as New Leader Manufacturing...

  • Page 2: Table Of Contents

    NL4500G4 TRIDENT Header Table of Contents Interactive Features ..........................5 Warranty ..............................6 Preface ..............................7 Safety ..............................8 Important Safety Information ...................... 8 Safety Alert Symbols ........................8 General Safety Rules ..........................9 Safety Decals ............................19 Informational Decals ........................... 23 Installation ............................
  • Page 3 NL4500G4 TRIDENT Header Table of Contents Lubricant & Oil Specifi cations ......................61 Hydraulic System ........................61 Gearcase Lubricant ........................61 Grease Gun Lubricant ........................ 61 Conveyor Chain Oiler ........................ 61 Lubrication Chart ..........................62 Troubleshooting ........................... 64 MultiBin Cover Air Schematic ....................67 Lighting Harness Diagram ......................
  • Page 4 NL4500G4 TRIDENT Header Cylinder Bleeding ........................122 Bin Flush ............................ 123 Body Module ..........................125 Bin Cover Control ........................125 Chain Oiler ..........................126 Bin Sequencing ........................128 General Alarms ......................... 130 General Product Control Alarms ..................... 131 Spinner Alarms ......................... 132 Fan Frame Alarms ........................

  • Page 5: Interactive Features

    Electronic format viewers can click these links for direct access to New Leader online features. Internet access is required. Quick Reference (QR) Codes Quick reference codes provide direct access to a specifi c destination when activated. An example is provided below.

  • Page 6: Warranty

    Warranty Insert Current New Leader Warranty...

  • Page 7: Preface

    NL4500G4 TRIDENT Preface Header PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules.

  • Page 8: Safety

    NL4500G4 TRIDENT Safety Header IMPORTANT SAFETY INFORMATION Figure 1.1 - The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We fi rmly...

  • Page 9: General Safety Rules

    NL4500G4 TRIDENT General Safety Rules Header Operations PREPARE FOR EMERGENCIES Figure 1.2 - Be prepared if a fi re starts. Keep a fully charged fi re extinguisher and fi rst aid kit in accessible place on the vehicle at all times.
  • Page 10 NL4500G4 TRIDENT General Safety Rules Header Operations HANDLE HAZARDOUS MATERIALS SAFELY Figure 1.5 - Materials to spread can be dangerous. Improper selection, application, use or handling may be a hazard to persons, animals, plants, crops or other property. A Safety Data Sheet (SDS) provides specifi c details on chemical products: physical and health hazards, safety procedures and emergency response techniques.
  • Page 11 NL4500G4 TRIDENT General Safety Rules Header Operations AVOID MOVING PART HAZARDS Figure 1.8 - Entanglement in rotating drive lines or moving parts will cause serious injury or death. Stay clear of all moving parts, such as shafts, couplings and universal joints.
  • Page 12 NL4500G4 TRIDENT General Safety Rules Header Operations DO NOT CLIMB OR STAND ON MACHINE Figure 1.12 - Never allow any personnel to ride in or on the machine. Use only inspection ladder or portable ladder to view the unit. Use caution when getting on and off the ladder, especially in wet, icy, snowy or muddy conditions.
  • Page 13 NL4500G4 TRIDENT General Safety Rules Header Transportation & Handling TRAVELING & TRANSPORTING ON PUBLIC ROADS Always walk around and visually inspect the machine before traveling on public roads. Check for damage and/or faulty components that can fail and create a hazard or unsafe condition. Make sure all machine systems operate properly, including but not limited to: headlights, tail and brake lights, hazard warning lights, turn indicators, parking brake, horn and rear view mirrors.
  • Page 14 NL4500G4 TRIDENT General Safety Rules Header Maintenance READ AND UNDERSTAND MAINTENANCE PROCEDURES Figure 3.1 - Read the maintenance and safety instructions and understand them before performing any maintenance procedure. Never perform any maintenance procedure or repair if the instructions and safety procedures are not fully understood. Only trained and qualifi...
  • Page 15 Use power tools only to loosen threaded parts and fasteners. Using power tools to tighten may cause over-tightening and component damage. Use only service parts meeting New Leader specifi cations. Figure 3.6 www.New-Leader.com 313974-AA-B...
  • Page 16 NL4500G4 TRIDENT General Safety Rules Header Maintenance HIGH PRESSURE FLUID HAZARDS Figure 3.7 - Escaping fl uid under pressure can penetrate the skin causing serious injury. Always stop machine, allow to cool and relieve pressure before servicing hydraulic system. Never open hydraulic lines under pressure.
  • Page 17 NL4500G4 TRIDENT General Safety Rules Header Maintenance CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of hazardous chemicals, residue can build up on the inside or outside of the vehicle. CAUTION Clean vehicle according to use instructions of hazardous chemical. Figure 3.10 - When exposed to to hazardous chemicals, clean exterior and interior of vehicle daily to keep free of the accumulation of visible dirt and contamination.
  • Page 18 NL4500G4 TRIDENT General Safety Rules Header Storage PARK VEHICLE SAFELY Figure 4.1 - When leaving the vehicle unattended for any reason, be sure to: • Shut down PTO. • Shut off vehicle’s engine, and unit’s engine if applicable. • Place vehicle transmission in “Neutral” or “Park”.

  • Page 19: Safety Decals

    NL4500G4 TRIDENT Safety Decals Header SAFETY DECAL MAINTENANCE Keep safety decals and signs clean and legible at all times. Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign.
  • Page 20 NL4500G4 TRIDENT Safety Decals Header Cancer and Reproductive Harm - www.P65Warning.ca.gov 315865-A 3 3A 1. CAUTION: TO AVOID INJURY OR MACHINE DAMAGE: • Do not operate or work on this machine without reading and understanding the operator’s manual. • Keep hands, feet, hair and clothing away from moving parts.
  • Page 21 NL4500G4 TRIDENT Safety Decals Header 4. WARNING: HIGH-PRESSURE FLUID HAZARD To prevent death or serious injury: • Do not check leaks with hands while system is operating as high pressure oil leaks can be dangerous! • Relieve pressure before disconnecting hydraulic lines or working on system.
  • Page 22 NL4500G4 TRIDENT Safety Decals Header 7. DANGER: GUARD IS MISSING WHEN THIS IS VISIBLE To prevent death or serious injury: • Do not operate this unit without guard in place. 308191-A 8. DANGER: FLYING MATERIAL AND ROTATING SPINNER HAZARD To prevent death or serious injury: •...

  • Page 23: Informational Decals

    NL4500G4 TRIDENT Informational Decals Header 11 2 12 5 10 1 14 3 11 2 13 4 13 4 14 3 www.New-Leader.com 313974-AA-B - 23 - (800) 363-1771...
  • Page 24 Before spreading material, spread pattern tests must be conducted to properly adjust the spread pattern. Refer to the manual for adjustment instructions. A spread pattern test kit is available from your New Leader dealer. Wind, humidity, rain and other adverse weather conditions can affect spread pattern, resulting in uneven crop growth and loss of yields.

  • Page 25: Installation

    NL4500G4 TRIDENT Installation Header Header Recommended sequence of installation is: 1. Mounting of spreader. 2. Installation of chassis hydraulic hose and electrical wiring to spreader. 3. Installation of optional parts. 4. Initial lubrication. 5. Checking for leaks and proper functioning.

  • Page 26: Installing Body

    NL4500G4 TRIDENT Installation Header Header INSTALLING BODY DO NOT WELD ON VEHICLE FRAME! Such welding can lead to fatigue cracking and must be NOTICE! avoided. Connect welders ground directly to one of the items being welded anytime an arc welder is used NOTICE! on the vehicle or anything connected to the vehicle.

  • Page 27: Hydraulic Hose Installation Guide

    NL4500G4 TRIDENT Header Installation HYDRAULIC HOSE INSTALLATION GUIDE 1. Use elbows and adapters in the installation to 2. Install hose runs to avoid rubbing or abrasion. relieve strain on the assembly, and to provide Clamps are often needed to support long runs...

  • Page 28: Electrical Connections

    NL4500G4 TRIDENT Installation Header ELECTRICAL CONNECTIONS Connect all electrical control circuits. All wiring should be approved automotive insulated wire, supported adequately with insulating ties or straps, and located where it will not interfere with any control or access. Make sure wiring does not contact any moving parts or sharp edge and is kept away from any hydraulic lines or any heated part.

  • Page 29: Insert Installation

    NL4500G4 TRIDENT Header Insert Installation Recommended sequence of installation is: Spreader preparation. Insert preparation. Mounting of insert. Connecting hydraulic hoses. Installation of hillside divider and conveyor cover. Checking installation. Checking for leaks and proper functioning. SPREADER PREPARATION Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed WARNING work load limits or lift equipment over people.

  • Page 30: Feedgate Adjustment

    NL4500G4 TRIDENT Insert Installation Header FEEDGATE ADJUSTMENT Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys WARNING before entering.

  • Page 31: Insert Installation

    NL4500G4 TRIDENT Header Insert Installation INSERT INSTALLATION Use only lifting devices that meet or exceed OSHA standard 1910.184. Never exceed WARNING work load limits or lift equipment over people. Empty spreader before lifting. Loads may shift or fall if improperly supported, causing injury.
  • Page 32 NL4500G4 TRIDENT Insert Installation Header Figure 5A (uninstalled) Figure 5B (shown installed) View from rear of unit. Figures 5A-5B - Visually make sure insert is centered from side to side in main bin and rear pads are resting on main bin.
  • Page 33 NL4500G4 TRIDENT Header Insert Installation Figures 8A-8B - There must be contact between front pads and main bin. Check for contact by trying to slide paper between pads and main bin. If no contact, adjust insert. NOTE: Pry insert at mount brackets if necessary.

  • Page 34: Lower Divider - Multibin

    NL4500G4 TRIDENT Insert Installation Header LOWER DIVIDER - MULTIBIN The following steps apply to M units only. Continue to “Hydraulics” for M units. ULTI PPLIER Highway Equipment Company will not be liable for misapplied material due to an improperly NOTICE! adjusted divider, spreader or both.

  • Page 35: Hydraulics

    NL4500G4 TRIDENT Header Insert Installation Figure 16 - Verify Lower Divider is square by measuring from each side to main bin’s chain shields. Make sure distances are equal. Make sure Lower Divider is centered over Material Divider. Contact Highway Equipment Company if they cannot be aligned.

  • Page 36: Hydraulic Installation

    NL4500G4 TRIDENT Insert Installation Header Figure 17C – M Operation Single Micro ULTI HYDRAULIC INSTALLATION Refer to “Installation Guide” for proper hydraulic hose installation guidelines. If insert was purchased separately from spreader, refer to parts pages for hydraulic installation. Install...

  • Page 37: Hillside Divider & Conveyor Cover - Multapplier

    NL4500G4 TRIDENT Header Insert Installation HILLSIDE DIVIDER & CONVEYOR COVER - MULTAPPLIER The following steps apply to M units only. Continue to “Micro Cover Installation” for M PPLIER ULTI units. Highway Equipment Company will not be liable for misapplied material due to an improperly NOTICE! adjusted divider, spreader or both.

  • Page 38: Electrical Connections

    NL4500G4 TRIDENT Insert Installation Header ELECTRICAL CONNECTIONS Connect all electrical control circuits. All wiring should be approved automotive insulated wire, supported adequately with insulating ties or straps, and located where it will not interfere with any control or access. Make sure wiring does not contact any moving parts or sharp edges and is kept away from hydraulic lines and heated parts.

  • Page 39: Insert Removal/Endgate Installation

    NL4500G4 TRIDENT Header Insert Installation Lift Hooks Guide Mount Holes Figure 20 - Lift Hooks & Guide Mount Figure 21 - Cover Placement Figure 22 - Cover Airline Tubing INSERT REMOVAL/ENDGATE INSTALLATION Remove insert and reinstall endgate, Inverted “V”, single conveyor Hillside Divider, etc. by following applicable installation instructions in reverse order.

  • Page 40: Hydraulics Removal

    NL4500G4 TRIDENT Insert Installation Header HYDRAULICS REMOVAL Route hydraulic hoses on the spreader and the insert as shown in Figures 23A - 23C as applicable. MULTAPPLIER CONVEYOR MOTOR Figure 23A - Detach M PPLIER Figure 23B – Detach M Dual Micro ULTI Figure 23C –...

  • Page 41: General Description

    Header General Description The Case IH NL4500G4 EDGE Trident is a hopper type spreader intended for spreading free fl owing granular agricultural materials, such as chemical fertilizers, agricultural limestone, and gypsum. It is intended for mounting on the Case IH 5550 Trident - a high-clearance post-emergence application vehicle.

  • Page 42: Introduction

    NL4500G4 TRIDENT Introduction Header Sight Window Sight Window Rear Endgate Rear Endgate Feedgate Feedgate Spinner Spinner Deflector Deflector Side Stake Material Divider Material Divider FRONT VIEW REAR VIEW Material Divider Back Plate Storage Enclosure Enclosure RIGHT HAND SIDE VIEW Sill...
  • Page 43 NL4500G4 TRIDENT Introduction Header Bin 1: Main holding bin for material or Insert. MultApplier and MultiBin inserts (shown on following pages) are confi gured as Bins 2-4 depending on type used. Conveyor: Conveys material to rear of unit. Conveyor Chain Oiler: Use to lubricate conveyor chain strands at the end of each day’s use to prevent premature component failure.
  • Page 44 NL4500G4 TRIDENT Introduction Header MultApplier Bin 2 Bin 1 Bin 2 313974-AA-B www.New-Leader.com - 44 - (800) 363-1771...
  • Page 45 NL4500G4 TRIDENT Introduction Header MultiBin Bin 2 DUAL MICRO Bin 3 Bin 4 Bin 2 SINGLE MICRO Bin 3 Bin 1 Bin 2 Bin 3 Bin 4 www.New-Leader.com 313974-AA-B - 45 - (800) 363-1771...

  • Page 46: Dimensions & Capacities

    NL4500G4 TRIDENT Dimensions & Capacities Header Single Bin 142” (3606mm) MIN WIDTH 169” (4293mm) MAX WIDTH 102” (2591mm) 3200.2 " 126” (3200mm) 313974-AA-B www.New-Leader.com - 46 - (800) 363-1771...
  • Page 47 NL4500G4 TRIDENT Dimensions & Capacities Header Single Bin SINGLE BIN WEIGHTS & CAPACITIES Approximate Unit Overall Length Inside Length Overall Height Struck Capacity Weight Length Cu Ft (Cu M) Lbs (Kg) 12’ (3.66m) 172” (4369mm) 141” (3581mm) 71” (1803mm) 4800 (2177) 330 (9.34)
  • Page 48 NL4500G4 TRIDENT Dimensions & Capacities Header MultApplier Complete 142” (3607mm) MIN WIDTH 169” (4293mm) MAX WIDTH 102” (2591mm) 126” (3200mm) MULTAPPLIER COMPLETE WEIGHTS & CAPACITIES Bin 1 Struck Approximate MultApplier Bin 1 Inside Length Overall Height Capacity Weight Length Cu Ft (Cu M) Lbs (Kg) 5’...
  • Page 49 NL4500G4 TRIDENT Header Dimensions & Capacities MultApplier Complete 102” A (INSIDE) (2591mm) 52.5” (1334mm) MULTAPPLIER ALONE DIMENSIONS & CAPACITIES Approximate Bin 2 Struck Inside Length Overall Length Insert Length Weight Capacity Lbs (Kg) Cu Ft (Cu M) 5’ (1.5m) 60” (1524mm) 80”...
  • Page 50 NL4500G4 TRIDENT Dimensions & Capacities Header MultiBin Complete D (3 BIN) D (4 BIN) 142” (3607mm) MIN WIDTH 169” (4293mm) MAX WIDTH 102” (2591mm) 3200.2 " 126” (3200mm) 102” 114" (2896mm) (2591mm) 313974-AA-B www.New-Leader.com - 50 - (800) 363-1771...
  • Page 51 NL4500G4 TRIDENT Dimensions & Capacities Header MultiBin Complete MULTIBIN ALONE DIMENSIONS & CAPACITIES Insert Bin 2 Inside Length Bin 3 Inside Length Bin 4 Inside Length Overall Height Confi guration Single Micro 32” (813mm) 62” (1575mm) 52.5” (1333mm) Dual Micro 14”...

  • Page 52: Initial Start-Up

    NL4500G4 TRIDENT Initial Start-Up Header WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material. 1. Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques” section in this manual.

  • Page 53: General Operating Procedures

    NL4500G4 TRIDENT Header General Operating Procedures 1. Make sure unit has been properly serviced and is in good operating condition. It is recommended to run the spreader prior to loading material to ensure acceptable operation. 2. Set manual machine settings in controller per Controller section in this manual.
  • Page 54 NL4500G4 TRIDENT Notes This page is intentionally left blank. 313974-AA-B www.New-Leader.com - 54 - (800) 363-1771...

  • Page 55: Lubrication & Maintenance

    NL4500G4 TRIDENT Lubrication & Maintenance Header PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid deterioration to spreading equipment. Proper cleaning, lubrication and maintenance will yield longer life, more satisfactory service and more economical use of your equipment.

  • Page 56: Hydraulic Hose

    NL4500G4 TRIDENT Lubrication & Maintenance Header HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. When replacing, use hoses of same or better rating and construction.

  • Page 57: Insert Bin

    NL4500G4 TRIDENT Lubrication & Maintenance Header Lubrication Make sure unit is clean and completely dry. With spreader empty, shut down spinners and run conveyor at 20 RPM. Lubricate conveyor chain via display through two full revolutions of conveyor. Lubricate every 10 hours of spreading, or at the end of each day’s use.

  • Page 58: Boc Conveyor Belt Maintenance

    NL4500G4 TRIDENT Lubrication & Maintenance Header Chain Tension to be Measured from Rear of Sill. REAR OF UNIT Proper Tension: Main Unit Conveyor 36” to 40” (91cm - 102cm) Bin 2 Conveyor 36” - 40” (9144mm - 1016mm) MAIN BIN 30”...

  • Page 59: Spinner Fins

    NL4500G4 TRIDENT Lubrication & Maintenance Header SPINNER FINS Visually inspect spinner fi ns (Figure 4) daily for build-up of material and wear. Spinner discs and fi ns must be kept clean and polished. Even a small build-up of material on a spinner can signifi...

  • Page 60: Conveyor Gearcase

    NL4500G4 TRIDENT Lubrication & Maintenance Header CONVEYOR GEARCASE Drain oil in a new unit after fi rst two weeks (or not more than 100 hours) of operation, and fl ush gear case thoroughly with light oil. Refer to “Lubricant and Hydraulic Oil Specifi cations” section for proper grade oil and recommended amounts of lubricant.

  • Page 61: Lubricant & Oil Specifi Cations

    fl uid’s specifi cations in the table below are for normal operating conditions. Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions.
  • Page 62 NL4500G4 TRIDENT Lubrication Chart Header Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart:...

  • Page 63: Lubrication Chart

    NL4500G4 TRIDENT Header Lubrication Chart FRONT BANK REAR BANK REAR BANK SINGLE BIN WITH INSERT Figure 8 - Spreader Grease Banks Figure 9 - Rear Grease Bank Decal Figure 10 - Front Grease Bank Decal Figure 11 - Front Grease Bank Locations...

  • Page 64: Troubleshooting

    NL4500G4 TRIDENT Header Troubleshooting Symptom: Reason: Correction: Spinner will not run Defective Spinner Control Replace spinner control valve cartridge and Valve coil. No voltage at valve Verify spinner switch is on. Verify spinner enable is checked. Verify controller has a target spinner RPM entered.
  • Page 65 NL4500G4 TRIDENT Troubleshooting Header Symptom: Reason: Correction: Conveyor will not run Defective conveyor control Replace conveyor valve cartridge. valve No voltage at valve Verify bin switch and master switches on. Verify in controller that target rate, density, ground speed and a CFR number are all entered.
  • Page 66 NL4500G4 TRIDENT Header Troubleshooting Symptom: Reason: Correction: No warnings being Warnings are only shown Switch from viewing map to viewing VT. displayed when VT screen is active on monitor Bin level sensors not Not enabled Verify system was confi gured with bin level working properly sensors installed.

  • Page 67: Multibin Cover Air Schematic

    NL4500G4 TRIDENT Troubleshooting Header MULTIBIN COVER AIR SCHEMATIC www.New-Leader.com 313974-AA-B - 67 - (800) 363-1771...

  • Page 68: Lighting Harness Diagram

    NL4500G4 TRIDENT Header Troubleshooting LIGHTING HARNESS DIAGRAM 313974-AA-B www.New-Leader.com - 68 - (800) 363-1771...

  • Page 69: Isobus Harness Diagram

    NL4500G4 TRIDENT Troubleshooting Header ISOBUS HARNESS DIAGRAM www.New-Leader.com 313974-AA-B - 69 - (800) 363-1771...

  • Page 70: Spreader Module Led Light Alerts

    NL4500G4 TRIDENT Header Troubleshooting SPREADER MODULE LED LIGHT ALERTS Power LED Flashing Solid Flashing Solid Flashing Solid Red Amber Amber Green Green • • • • • • • • • • • • • • • Boot No App...

  • Page 71: Standard Torques

    NL4500G4 TRIDENT Standard Torques Header CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD NO MARKINGS GRADE 2 THREE MARKS - 120 DEGREES APART GRADE 5 SIX MARKS - 60 DEGREES APART GRADE 8 USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.

  • Page 72: Pre- And Post-Season Checklist

    NL4500G4 TRIDENT Header Pre- and Post-Season Checklist Do not operate or work on machine without reading and understanding the operator’s IMPORTANT! manual. Before starting engine/before starting machine operation Program rate controller and document settings Hydraulic hoses are secured properly All stop, tail, and turn lights function properly...

  • Page 73: Hydraulics

    NL4500G4 TRIDENT Hydraulics Header The following pages contain representa ve hydraulic schema cs and fl ow diagrams for the NL4500G4 CNH Trident model spreader. Hydraulic Components Spinner Motor Valve Block - Face Valve Block - Rear (cut-away) www.New-Leader.com 313974-AA-B - 73 -...
  • Page 74 NL4500G4 TRIDENT New Leader Header Hydraulic Schema c Single Bin 313974-AA-B www.New-Leader.com - 74 - (800) 363-1771...
  • Page 75 NL4500G4 TRIDENT Flow Diagram Header Single Bin www.New-Leader.com 313974-AA-B - 75 - (800) 363-1771...
  • Page 76 NL4500G4 TRIDENT Header Hydraulic Schema c MultApplier Only 313974-AA-B www.New-Leader.com - 76 - (800) 363-1771...
  • Page 77 NL4500G4 TRIDENT Flow Diagram Header MultApplier Complete www.New-Leader.com 313974-AA-B - 77 - (800) 363-1771...
  • Page 78 NL4500G4 TRIDENT Header Hydraulic Schema c Mul Bin Single Micro 313974-AA-B www.New-Leader.com - 78 - (800) 363-1771...
  • Page 79 NL4500G4 TRIDENT Flow Diagram Header Mul Bin Single Micro www.New-Leader.com 313974-AA-B - 79 - (800) 363-1771...
  • Page 80 NL4500G4 TRIDENT Header Hydraulic Schema c Mul Bin Dual Micro 313974-AA-B www.New-Leader.com - 80 - (800) 363-1771...
  • Page 81 NL4500G4 TRIDENT Flow Diagram Header Mul Bin Dual Micro www.New-Leader.com 313974-AA-B - 81 - (800) 363-1771...
  • Page 82 NL4500G4 TRIDENT Notes This page is inten onally le blank. 313974-AA-B www.New-Leader.com - 82 - (800) 363-1771...

  • Page 83: Controller Operations

    UI (User Interface) - The displayed information and controls the user interacts with on the Display Monitor to make any necessary changes to implement performance. • ECU (Electronic Control Unit) - New Leader module that controls specifi c functions of the implement and is attached to the BUS. •...

  • Page 84: Cab To Enclosure Diagram

    NL4500G4 TRIDENT Header Controller Operations Cab to Enclosure Diagram 313974-AA-B www.New-Leader.com - 84 - (800) 363-1771...

  • Page 85: Modules To Function Diagram

    NL4500G4 TRIDENT Controller Operations Header Modules to Function Diagram Conveyor Conveyor Pressure Speed Conveyor Control Sensor Conveyor Pressure Conveyor Speed Conveyor Control Sensor Main Hydraulic Conveyor Spinner 1 Spinner 1 Hydraulic Speed Control Level Filter Speed Pressure Hydraulic Conveyor Conveyor...

  • Page 86: Requirements

    Header Controller Operations Requirements System Requirements: Function: • Virtual Terminal version 3 that supports • VT will load New Leader UI and assign AUX-N functionality functions to in-cab switches. • Task Control (Multi-product up to 4 bins) • TC-BAS •...

  • Page 87: Navigation

    Controller Operations Header Navigation To activate the New Leader Controller Interface, power up the monitor and activate the VT settings. For instructions on how to activate the VT, see the Manufacturer’s Operations Manual for the specifi c monitor being used.

  • Page 88: Navigation Control Buttons

    NL4500G4 TRIDENT Header Controller Operations An on-screen Numeric Keypad is made available for changing confi guration settings and calibration numbers. Press the keypad button to access the on-screen numeric entry screen. Keypads may look different depending on VT being used.

  • Page 89: Machine Confi Guration

    NL4500G4 TRIDENT Controller Operations Header Machine Confi guration NOTE: Refer to default settings table at end of controller section for factory setup defaults. Before use, Display Monitor must be setup to enable VT connection and a machine confi guration NOTE: may need to be built.

  • Page 90: Enable Installed Bins

    NL4500G4 TRIDENT Header Controller Operations Enable Installed Bins • Enable all bins that are installed on the unit by pressing the button next to each. A will appear next to enabled bins as shown. Press to continue. Bin Settings Bin settings include Name, Capacity, Bin Sensor,...
  • Page 91 NL4500G4 TRIDENT Controller Operations Header • Repeat step 3 for MultiBin Micro 1 as necessary. Press to continue. • Repeat step 3 for MultiBin Micro 2 as necessary. Press to continue. www.New-Leader.com 313974-AA-B - 91 - (800) 363-1771...

  • Page 92: Gps Offsets

    NL4500G4 TRIDENT Header Controller Operations GPS Offsets Editing the task controller GPS offset settings will determine drop point of material behind chassis. • Select Towed or Self Propelled and enter GPS Offset using keypad. Towed • For single axle towed units, enter the distance from the center of the hitch pin to the center of the axle (a).

  • Page 93: Settings

    NL4500G4 TRIDENT Controller Operations Header Settings Changing machine calibrations allows operator to enable/disable bins, adjust valve calibration numbers, change alarm settings and reset modules. On the Home Screen, press to change these settings: Press to to enable/disable bins. Enable/Disable Bins •...
  • Page 94 NL4500G4 TRIDENT Header Controller Operations • Press to set spinners. Enter appropriate settings: • PWM Valve settings: • “Monitor” - no PWM control • “Control” - tries to maintain spinner speed at all times regardless of available hydraulic fl ow.

  • Page 95: Alarm Settings

    NL4500G4 TRIDENT Controller Operations Header Enter appropriate settings: • Valve Response 1 - Determines speed of servo valve when product control error exceeds Response Threshold setting. Represents fast speed of servo valve. Decreasing value will cause servo valve to run slower. Default setting is 40%.

  • Page 96: Reconfi Gure System

    Pressing “Reset” under “System Settings will restore all settings to factory default and all NOTICE! calibration numbers will be lost. It should only be pressed if instructed to do so by service technician or New Leader product support. • Press to reset/reconfi...

  • Page 97: Switch Assignment

    • Press to show connected devices. • Connected devices will appear in the device list. • If using a New Leader switch box, press to automatically map the switches to the correct function. www.New-Leader.com 313974-AA-B - 97 - (800) 363-1771...

  • Page 98: Material Profi Le Management

    NL4500G4 TRIDENT Header Controller Operations Material Profi le Management For every material to be spread, at every unique rate, a material profi le must be confi gured. On the Home Screen, press to manage profi les. Spread pattern testing is required when creating a new profi le or if modifying an existing profi le.

  • Page 99: Creating A New Profi Le

    NL4500G4 TRIDENT Controller Operations Header Creating a New Profi le When creating a new profi le for a new material to be spread, spread pattern tests must be NOTE: conducted. Spread pattern testing at low and average application rates ensures proper spinner position for given spreader output.
  • Page 100 NL4500G4 TRIDENT Header Controller Operations • Enter the minimum rate to be used for Min Rate. • Enter the average between the minimum rate and maximum rate to be used for Avg Rate. • Repeat for each active bin. Feedgate Optimizer will suggest a new...
  • Page 101 NL4500G4 TRIDENT Header Controller Operations • Enter starting spinner speed, spinner assembly fore/aft scale position and desired swath width. • Turn on spinners and drive through the test course. • Collect and analyze spread pattern test results from pans. • Make adjustments and repeat test as necessary to achieve desired results.
  • Page 102 NL4500G4 TRIDENT Header Controller Operations • Press the dropdown arrow to select desired profi le. • Select desired profi le from the dropdown list. • Press to set selected profi le. • Press • Active profi le is displayed below the swath display below Spinner Settings on the Run Screen.
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  • Page 104: Component Calibration

    NL4500G4 TRIDENT Header Controller Operations Component Calibration NOTE: Before regular use, system must be calibrated to ensure accurate spreading. • Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. Spinner Disc Calibration •...

  • Page 105: Spinner Assembly Calibration

    NL4500G4 TRIDENT Controller Operations Header Spinner Assembly Calibration The spinner assembly must be calibrated if either the fore/aft or left right cylinders are replaced, or if a new swath module is installed. • Press to calibrate spinner assembly. Spinner assembly will move during WARNING calibration process.

  • Page 106: Feedgate Calibration

    NL4500G4 TRIDENT Header Controller Operations Feedgate Calibration 1. Press to calibrate feedgate height. 2. List will appear with all installed feedgates. Select feedgate to calibrate. 3. The feedgate will move to its lowest possible height. Press to continue. 4. Measure the actual height of the feedgate above the conveyor as shown by measurement A.
  • Page 107 NL4500G4 TRIDENT Controller Operations Header 5. Enter the actual measured height of the feedgate in the display. Press to continue. 6. The feedgate will now move to its maximum height. Press to continue. 7. Measure the actual height of the feedgate from the conveyor as shown by measurement B.
  • Page 108 NL4500G4 TRIDENT Header Controller Operations 9. Measure the height of the actual feedgate opening from the conveyor as shown by measurement C. 10. Enter the measured height of the feedgate opening into the display. Press to continue. 11. Repeat steps 2 - 10 for all installed feedgates.

  • Page 109: Conveyor Calibration

    NL4500G4 TRIDENT Controller Operations Header Conveyor Calibration For best results, a catch test must be done for each product to be spread before season begins, or any time a new supply of product is received. • Press to calibrate conveyor.
  • Page 110 NL4500G4 TRIDENT Header Controller Operations • Using the control buttons (Reset, Run, Stop), run a catch test. If spreading product that has already been tested, press continue. To begin a test, press . Conveyor will run. • Once controller dispenses specifi c amount, conveyor will stop.
  • Page 111 NL4500G4 TRIDENT Controller Operations Header • After dispensing product in fi eld, screen displays system perceived total of dispensed product. To enter actual dispensed amount, press • Using keypad, enter actual weight of product dispensed. Press to continue. • New cubic feet per revolution (CFR) rate will be displayed.

  • Page 112: Operations/Features

    NL4500G4 TRIDENT Header Controller Operations Operations/Features Create New Job The following is a guide for running system for fi rst time. 1. Create Job in display. This operation will vary from display to display. Refer to display manual on how to create a job using Task Control.
  • Page 113 NL4500G4 TRIDENT Controller Operations Header 3. Verify task control in Target Rate 1. • Rate will be driven by job setup in display. To verify this, TC should show in place of target rate 1. If not, verify job has been created correctly. Refer to display manual.
  • Page 114 NL4500G4 TRIDENT Header Controller Operations • Use keypad to set feedgate opening to correct reading. 6. Verify CFR number is correct: Different products may require different calibration numbers. Verify the CFR number is correct before applying product. • Press then •...

  • Page 115: Feedgate Optimizer

    NL4500G4 TRIDENT Header Controller Operations Feedgate Optimizer This program will help to determine the ideal gate position for each specifi c application, based on NOTE: speed, swath width, density, and application rate. 1. Power up Display Monitor and activate VT.

  • Page 116: Boundary Spreading

    NL4500G4 TRIDENT Controller Operations Header Boundary Spreading This program allows the operator to independently modify spinner speeds to change the width of NOTE: spread to either side, creating a “boundary” line to maximize spreading effi ciency. • On the Run Screen, press to access spinner settings.

  • Page 117: Remote Spreading

    NL4500G4 TRIDENT Header Controller Operations Remote Spreading This program allows the operator to shift the spinner assembly left or right to apply a near “half NOTE: pattern” with the majority of the pattern on one side of the machine only.

  • Page 118: Diagnostics

    NL4500G4 TRIDENT Header Controller Operations Diagnostics Advanced diagnostic features are available that allow the operator to quickly diagnose most issues NOTE: that could occur. 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press continue.
  • Page 119 NL4500G4 TRIDENT Controller Operations Header • To view machine lifetimes totals, press • At top of screen, each bin’s lifetime totals for acres and weight appears. At bottom of screen, cumulative Acres(ac) and Weight(lbs) will appear. Hours(hrs) will be on main bin only. Press to return to Diagnostics screen.
  • Page 120 NL4500G4 TRIDENT Header Controller Operations • To view unlocked features, press • Current unlocked features will display. Press “Unlock” to display module serial number and registration number. Press to return. 313974-AA-B www.New-Leader.com - 120 - (800) 363-1771...

  • Page 121: Hydraulics

    NL4500G4 TRIDENT Controller Operations Header Hydraulics This program will show a visual representation of hydraulic monitoring, including system pressure, NOTE: temperature, conveyor pressure, and indicators for low fl uid level and fi lter restriction. Individual bins can be viewed by pressing the bin icons along the bottom of the screen.

  • Page 122: Cylinder Bleeding

    NL4500G4 TRIDENT Header Controller Operations Cylinder Bleeding Bleeding routine is run to purge air from hydraulic cylinders for accurate positioning. Perform the bleeding routine at the beginning of each season, after any service work has been performed on the hydrauilc system, and upon startup if spreader has been sitting for an extended period of time.

  • Page 123: Bin Flush

    NL4500G4 TRIDENT Controller Operations Header Bin Flush This program is used to quickly empty each bin. Spinners will automatically shut off and allow the NOTE: operator to select which bins to empty. 1. Power up Display Monitor and activate VT.
  • Page 124 NL4500G4 TRIDENT Header Controller Operations 2. Select bins: • Select bins to be fl ushed by pressing enable buttons next to each. To adjust conveyor RPM for fl ush, press 3. Set conveyor RPM: • Use keypads to set conveyor RPM for each bin. 20 RPM is default.

  • Page 125: Body Module

    NL4500G4 TRIDENT Controller Operations Header Body Module 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue. • The Tools main screen will appear. Press to continue. Bin Cover Control • If equipped, press (A) to open and close tarp.

  • Page 126: Chain Oiler

    NL4500G4 TRIDENT Header Controller Operations Chain Oiler NOTE: This program is used to manually oil the chain, set alarm frequency, and set auto-lube settings. 1. Power up Display Monitor and activate VT. • The Run screen will appear. Press to continue.
  • Page 127 NL4500G4 TRIDENT Controller Operations Header 3. Set conveyor dimensions: • Press “Dimensions” to input conveyor dimensions. Use keypads to input conveyor length and sprocket diameter. Press to return to Chain Oiler screen. Press to return to Tools Screen. 4. Set service reminder: •...

  • Page 128: Bin Sequencing

    NL4500G4 TRIDENT Header Controller Operations Bin Sequencing This function allows the operator to run same product out of two bins, chaining them together so NOTE: bin 2 starts emptying immediately after bin 1 is empty. 1. Power up Display Monitor and activate VT.
  • Page 129 NL4500G4 TRIDENT Controller Operations Header 2. Setup Bin Sequencing (Chaining): A. Enable bin chaining for Bins 1 & 2, or Bins 3 & 4 as applicable. B. Select trigger type (Manual Only, Low Bin Threshold, Low Bin Sensor, Container Reaches 0).

  • Page 130: General Alarms

    NL4500G4 TRIDENT Header Controller Operations General Alarms Alarm Title Description WSM Spreader Local CAN Bus Error Check the local CAN bus connection. Module WSM Spreader The module software reset due to an Module Software Reset Module unhandled error. WSM Spreader Local CAN Bus Warning Check the local CAN bus connection.

  • Page 131: General Product Control Alarms

    NL4500G4 TRIDENT Controller Operations Header General Product Control Alarms Alarm Description Trigger “Calibration error, lost or intermittent Rate sensor signal is lost for a period Rate sensor error signal from rate sensor. Check sensor of two or more consecutive seconds...

  • Page 132: Spinner Alarms

    NL4500G4 TRIDENT Controller Operations Header Spinner Alarms Alarm Description Trigger Automatic control for spinners must be enabled. [CLF Mode] [Basic Single] must be selected. At least one product CLF Basic Single bin must be commanded on. Perceived Spinners Not “Spinners Not Responding”...

  • Page 133: Fan Frame Alarms

    NL4500G4 TRIDENT Controller Operations Header Fan Frame Alarms Alarm Description Trigger [Fan Frame Enable/Disable] is Enabled, Fan Frame Not “Fan Frame must be calibrated prior to equipment profi le is active and Fan Calibrated operation.” + [Sensor Name] Frame position sensor has not been calibrated.

  • Page 134: Feed Gate Alarms

    NL4500G4 TRIDENT Header Controller Operations Feed Gate Alarms Alarm Description Trigger [Feed Gate Enable/Disable] is Enabled, Feed Gate Not “Feed Gate must be calibrated prior to equipment profi le is active and feed Calibrated operation.” + [Bin Name] gate actuator has not been calibrated.

  • Page 135: Hydraulic Alarms

    NL4500G4 TRIDENT Controller Operations Header Hydraulic Alarms Alarm Description Trigger Conveyor Conveyor hydraulic pressure exceeds Hydraulic “Conveyor Hydraulic Pressure Exceeds [Max Conveyor Hydraulics Pressure] Pressure Exceeds Maximum Operating Range.” setting for a period of fi ve consecutive Maximum seconds or longer.

  • Page 136: Default Settings

    NL4500G4 TRIDENT Controller Operations Header Default Settings NOTE: Compatible Insert Bin confi gurations vary per model. See “General Description” in Operations section of this manual for details. Refer to “Dimensions & Capacities” in Operations section of this manual for capacities on all applicable bin confi...

  • Page 137: Calibration

    NL4500G4 TRIDENT Controller Operations Header Calibration CFR Values Value Main Bin 0.256 Insert Bin 0.144 Yellow Micro Bin 0.038 Red Micro Bin 0.019 Control Valve Settings Control Valve Control Variable Main Insert Micro 1 Micro 2 Control Valve Type Servo...
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  • Page 139: Spread Pattern

    Spread Pattern Header The following informa on will guide you through using the SGN & Crush Strength Test Kit for your New Leader G4 Spreader. Refer to operator’s manual for details on unit safety, opera on and maintenance. PART NUMBER...

  • Page 140: Product Setup Guidelines

    NL4500G4 TRIDENT Spread Pattern Header NOTE: SGN and Crush Strength together determine spread width. General Rules: A small product with low crush strength will have limited spread width capabili es. Spinner RPM must remain lower to keep from pulverizing the so product, limi ng your overall spread width. Addi onally, a smaller product has less mass than that of a larger product, and in this case is another limi ng factor for overall spread width.

  • Page 141: Crush Test

    Crushing strength can signifi cantly increase with par cle size. 1. Figure 1 - Place individual granule on solid, smooth surface. 2. Place New Leader crush strength tester over granule, open end fl ush with surface. Ensure marker is next to handle.

  • Page 142: Sgn Scale Test

    NL4500G4 TRIDENT Spread Pattern Header SGN Scale Test The SGN scale is an instrument designed for simple screen test of fer lizer samples. A small box fi ed with fi ve sieves, it directly produces a size histogram of the test sample. From this, the SGN can be es mated.
  • Page 143 NL4500G4 TRIDENT Spread Pattern Header 7. Figure 7 - Based on column headings and percent in each fi eld, calculate overall SGN of the sample. Size Grade Number View each column for percentage • Column A (120) = 0 material •...

  • Page 144: Catch Test

    NOTE: An op onal calibra on chute (P/N 312688) is available to simplify the catch test process. The calibra on chute fi ts all New Leader spreader models with 30” wide conveyor bo oms. Contact your local New Leader dealer for details.

  • Page 145: Spread Pattern Test Kit

    NL4500G4 TRIDENT Spread Pattern Header Use great caution while working around the spreader. Contact with spinners and WARNING other moving parts is very dangerous. Do not adjust while machinery is moving, wear eye protection and avoid discharge from spinners. Do not ride on moving spreader.

  • Page 146: Spinners

    NL4500G4 TRIDENT Spread Pattern Header Spinners Spinner discs and fi ns must be kept clean and polished. Even a small build-up on a spinner fi n can NOTICE! signifi cantly affect the spread pattern. Rusty, rough, bent or worn fi ns will produce poor spread patterns.

  • Page 147: Test Procedure

    NL4500G4 TRIDENT Spread Pattern Header SPINNER FRAME SPINNER MATERIAL SETTING in (cm) Lime 1 (2.5) Straight Urea 3.5 (9.5) All other Fertilizer types and blends, including Urea 3.5 (9.5) blends Test Procedure Using the data sheets supplied with the kit, document all spreader information and adjustments as necessary.
  • Page 148 NL4500G4 TRIDENT Spread Pattern Header Four-Wheeled Vehicles 60’ 60’ For four-wheeled application vehicles, position the spreader at the beginning of the course so that the vehicle will straddle the center collection tray. See Figure 100’ 75’ 20’ (3m) Engage spinners before navigating the course. As the 10’...

  • Page 149: Test Results

    NL4500G4 TRIDENT Spread Pattern Header Test Results After navigating the course, shut the spreader down and park in a secure location. Using the funnel, transfer the contents of each collection tray into its corresponding test tube beginning at one end of the trays and working towards the opposite end.

  • Page 150: Determining Driving Centers

    NL4500G4 TRIDENT Spread Pattern Header Determining Driving Centers Once an acceptable pattern is obtained, as shown in Figure 12, driving centers can be determined. To determine optimum driving centers (effective swath width), determine the average amount of material in the center of the pattern. Figure 13 shows an example data sheet recorded from the profi le shown in Figure 14.

  • Page 151: Troubleshooting

    NL4500G4 TRIDENT Spread Pattern Header Troubleshooting NOTE: It is highly recommended that ONLY ONE ADJUSTMENT be made between test samples taken. If more than one adjustment is made, it will be diffi cult to determine which adjustment was responsible for the change in pattern shape.
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