Fuel Rail-2.5L; Fuel Tank - Chrysler Stratus RHD 1999 Electronic Service Manual

14 - 20 FUEL SYSTEM
REMOVAL AND INSTALLATION (Continued)
Fig. 27 Fuel Rail and Injectors
FUEL RAIL—2.5L
REMOVAL
(1) Disconnect negative
jumper terminal.
WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE SERVICING FUEL SYSTEM COMPONENTS.
SERVICE VEHICLES IN WELL VENTILATED AREAS
AND AVOID IGNITION SOURCES. NEVER SMOKE
WHILE SERVICING THE VEHICLE.
(2) Release fuel system pressure. Refer to Fuel
System Pressure Release procedure in this section.
WARNING: WRAP SHOP TOWELS AROUND HOSE
TO CATCH ANY GASOLINE SPILLAGE.
(3) Disconnect fuel supply tube from rail. Refer to
Quick-Connect Fittings in this section.
(4) Remove the Intake Manifold, refer to the
Engine section.
(5) Disconnect electrical connectors from fuel injec-
tors.
(6) Remove 4 bolts holding fuel rail (Fig. 28).
Fig. 28 Fuel Rail Attachment
cable from auxiliary
(7) Lift fuel rail off engine. There are spacers
under each fuel rail bolt (Fig. 29).
Fig. 29 Fuel Rail Spacers
INSTALLATION
(1) Apply a light coating of clean engine oil to the
O-ring on the nozzle end of each injector.
CAUTION: Make sure spacers are located under
each fuel rail mounting position.
(2) Insert fuel injector nozzles into openings in
intake manifold. Seat the injectors in place. Tighten
fuel rail bolts to 12 N·m (8 ft. lbs.).
(3) Attach electrical connectors to fuel injectors.
(4) Connect fuel supply tube to fuel rail. Refer to
Quick Connect Fittings in the Fuel Delivery section
(5) Install Intake Manifold, refer to the Engine
section.
(6) Install throttle cables.
(7) Attach electrical connectors to sensors.
(8) Tighten air inlet tube clamps to 3 N·m
in. lbs. 5) torque.
(9) Connect negative terminal to auxiliary jumper
terminal.
FUEL INJECTORS
REMOVAL
(1) Remove fuel rail. Refer to appropriate Fuel
Rail Removal in this section.
(2) Remove fuel injector clip (Fig. 30) or (Fig. 31).
(3) Pull injector out of fuel rail. Replace fuel injec-
tor O-rings.
INSTALLATION
(1) Reverse procedure for installation.

FUEL TANK

WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE SERVICING FUEL SYSTEM COMPONENTS.
SERVICE VEHICLES IN WELL VENTILATED AREAS
AND AVOID IGNITION SOURCES. NEVER SMOKE
WHILE SERVICING THE VEHICLE.
JA
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