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See also:
Operating Manual
Smart Combi
Classic Combi
Planning and installation instructions
Combisteamer (gas)
Type no.
(SmartCombi)
GSC61XXXX
GSC62XXXX
GSC11XXXX
GSC12XXXX
GSC21XXXX
GSC22XXXX
™
™
Type no.
(ClassicCombi)
GCC61XXXX
GCC62XXXX
GCC11XXXX
GCC12XXXX
GCC21XXXX
GCC22XXXX
Global Foodservice Solutions
Size
615
620
115
120
215
220
*FM07-187B* en-US
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Table of Contents
Related Manuals for Henny Penny SmartCombi GSC62 series
Summary of Contents for Henny Penny SmartCombi GSC62 series
- Page 1 Smart Combi ™ Classic Combi Global Foodservice Solutions ™ Planning and installation instructions Combisteamer (gas) Type no. Type no. Size (SmartCombi) (ClassicCombi) GSC61XXXX GCC61XXXX GSC62XXXX GCC62XXXX GSC11XXXX GCC11XXXX GSC12XXXX GCC12XXXX GSC21XXXX GCC21XXXX GSC22XXXX GCC22XXXX *FM07-187B* en-US...
- Page 2 Smart Combi ™ Classic Combi ™ Planning and installation instructions...
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Page 3: Table Of Contents
Smart Combi ™ Classic Combi ™ Contents Planning .............. Standards and regulations ..........1.1.1 Ensure conformity with standards ..........1.1.2 Water ..................1.1.3 Waste water ................1.1.4 Electricity .................. 1.1.5 Gas ..................1.1.6 Room air .................. 1.1.7 Safety ..................1.1.8 Food hygiene ................ - Page 4 Smart Combi ™ Classic Combi ™ Contents Aligning the rack trolley ........... Aligning the rack trolley with slide in system EasyIn ..Electricity .............. Power cable requirements ..........Opening and closing the switch cover ......Description of the terminal strip ........Connecting the power supply ..........
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Page 5: Planning
Smart Combi ™ Classic Combi ™ Planning 1 Planning 1.1 Standards and regulations 1.1.1 Ensure conformity with standards → Ensure that your plans conform to the standards and regulations applying at the installation location. NOTICE The following overviews assist with orientation. They make no claim to be complete. -
Page 6: Electricity
Smart Combi ™ Classic Combi ™ Planning 1.1.4 Electricity Standard Relates to Description DIN VDE Requirements for electronic Provisions for the erection of 0100 ff. components high-voltage current systems with nominal voltages up to 1000 V DIN VDE Potential equalisation Erection of low-voltage systems 0100-540 part 5-54: Selection and erection... - Page 7 Smart Combi ™ Classic Combi ™ Planning DIN standards/provisions Standard Relates to Description DIN EN 203-1 Basic requirements Gas-fired catering appliances – Part 1: General safety re- quirements DIN EN 437 Types of gas Test gases – test pressures – appliance categories DIN 3383, Flexible connections...
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Page 8: Room Air
Smart Combi ™ Classic Combi ™ Planning 1.1.6 Room air Standard Relates to Description VDI 2052 Priority circuit room ventilation Ventilation equipment for kit- system chen, basis for planning the ventilation of commercial kit- chens as well as for calculating the size and construction of ventilation systems. -
Page 9: Relevant Laws, Institutions And Authorities
Smart Combi ™ Classic Combi ™ Planning 1.1.9 Relevant laws, institutions and authorities Standard Relates to Name of the institute/author- TAB (Technical Gas supply Regional gas or energy suppli- Connection er (GVU) or network operator Installation of the unit Conditions) GAS (Low Pressure Gas Supply... -
Page 10: Weight
Smart Combi ™ Classic Combi ™ Planning Size Package dimensions (in.) Gross weight (lb.) Depth x width x height 615/620 42.5 x 37.8 x 40.2 374.8 115/120 42.5 x 37.8 x 50.4 429.9 215/220 45.7 x 37.8 x 86.6 826.7 Table 11: Package dimensions and weights 1.3 Weight NOTICE... -
Page 11: Installation Dimensions
Smart Combi ™ Classic Combi ™ Planning 1.4.2 Installation dimensions Figure 1: Installation dimensions of combisteamers 615/620 and 115/120 Figure 2: Installation dimensions, combisteamer 215/220 Size 615/620 1640 115/120 1640 215/220 1075 1722 1960 Table 14: Installation dimensions in mm Planning and installation instructions Global Foodservice Solutions... - Page 12 Smart Combi ™ Classic Combi ™ Planning NOTICE A clearance of at least 50 mm from walls must be maintained to the right and the left of the unit as well as behind it. A minimum distance of 500 mm to the left is recommended for servicing. When using rack trolleys, the distance to the left of the unit should be at least 800 mm to allow the trolley to be positioned at the side.
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Page 13: Unit Dimensions
Smart Combi ™ Classic Combi ™ Planning 1.4.3 Unit dimensions Abbreviation Meaning Drain (waste water) Flue outlet Air outlet Electrical connection Soft water, cold Gas supply Interface Cold water, hard Performance optimisation system Potential equalisation connection Centre of gravity Control lead, external Planning and installation instructions Global Foodservice Solutions... - Page 14 Smart Combi ™ Classic Combi ™ Planning 1020 AL Ø53 Figure 3: Combisteamer 615/620, unit dimensions in mm Planning and installation instructions Global Foodservice Solutions...
- Page 15 Smart Combi ™ Classic Combi ™ Planning 1020 AL Ø53 Figure 4: Combisteamer 115/120, unit dimensions in mm Planning and installation instructions Global Foodservice Solutions...
- Page 16 Smart Combi ™ Classic Combi ™ Planning 1075 AL Ø73 Figure 5: Combisteamer 215/220, unit dimensions in mm Planning and installation instructions Global Foodservice Solutions...
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Page 17: Specifications, Water
Smart Combi ™ Classic Combi ™ Planning 1.5 Specifications, water 1.5.1 Specifications, soft water Parameters Value Type Drinking water, cold Supply pressure 2–6 bar/200–600 kPa Hardness < 1.5 mmol/l, < 5 °dH (soft water) Thread ¾" outside thread Connection DN 15 hose with ¾" union nut Table 15: Specifications, soft water 1.5.2 Specifications, hard water Parameters... -
Page 18: Specifications, Gas
Smart Combi ™ Classic Combi ™ Planning 1.6 Specifications, gas 1.6.1 Specification Natural Gas E/H - 20/20 mbar Parameters Value Model EN 203-1:2005 A3, B23 Connection pressure EN 437:2003-09 15–25 mbar Wobbe index W 45.67 MJ/m Heating value H 34.02 MJ/m Wobbe index W 50.72 MJ/m Calorific value H... -
Page 19: Specifications, Power Supply
Smart Combi ™ Classic Combi ™ Planning Parameters Value Calorific value H pro m 125.81 / 95.65 MJ/m Calorific value H pro kg 49.47 / 50.37 MJ/kg Thread ¾" outside thread Table 20: Specification, liquid gas B/P - 30/50 mbar 1.7 Specifications, power supply Parameters Size... -
Page 20: Ambient Atmosphere And Noise Level
Smart Combi ™ Classic Combi ™ Planning 1.10 Ambient atmosphere and noise level Parameters Value Ambient atmosphere 5 °C (41 °F)–40 °C (104 °F), 95% relative humidity, non condensing Noise level < 70 dB (A) Table 24: Ambient atmosphere and noise level Planning and installation instructions Global Foodservice Solutions... -
Page 21: Transport
Smart Combi ™ Classic Combi ™ Transport 2 Transport 2.1 Transporting the unit NOTICE The units are delivered on pallets in cardboard casing. Packed in this way, the units cannot be stacked and are not protected from moisture. Packed units can be transported lengthways or crossways with a pallet truck. -
Page 22: Installation
Smart Combi ™ Classic Combi ™ Installation 3 Installation 3.1 Installation information Before installing NOTICE Examine the unit for transportation damage. Do not install or use damaged units. Remove the protective film from the external panels before using for the first time. Remove foam transport protection from the chamber. -
Page 23: Mounting The Suspension Frame In The Base Frame
Smart Combi ™ Classic Combi ™ Installation When using rack trolleys, there should be a minimum distance of at least 0.8 m (2.6 ft.) to allow the trolley to be positioned at the side. Heat sources, such as ovens (2) must be at least 0.5 m (1.6 ft.) away so that the cooling air drawn in under the base is not warmed. - Page 24 Smart Combi ™ Classic Combi ™ Installation 1. Mount the inner suspension frames. 2. Push the rear stop profiles (right/left) onto the bolts. 3. Mount the outer suspension frames (right/left). Planning and installation instructions Global Foodservice Solutions...
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Page 25: Installing Tabletop Units
Smart Combi ™ Classic Combi ™ Installation 3.3 Installing tabletop units NOTICE A warning notice must be mounted on the door of the cooking chamber if tabletop units are installed in such a way that the upper slide-in rails exceed a height of 1.60 m (5.3 ft.). The label warns about the danger of scalding that exists when the contents of a container being pulled out cannot be seen. -
Page 26: Aligning The Rack Trolley With Slide In System Easyin
Smart Combi ™ Classic Combi ™ Installation 3. Place spacer plates in the frame of the rack trolley if the condition of the floor is unsuitable. 4. Check the alignment of the rack trolley and correct it if necessary. The rails in the unit are horizontal. There is no gap between the sealing plate on the rack trolley and the door seal. - Page 27 Smart Combi ™ Classic Combi ™ Installation 1. Push the rack trolley into the take-up area. 2. In the take-up area (x), there must be a clearance (y) of at least 1 mm between the rollers and the rails. The clearance (y) should not exceed 5 m. Correct the clearance (y) using the feet, if necessary.
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Page 28: Electricity
Smart Combi ™ Classic Combi ™ Electricity 4 Electricity 4.1 Power cable requirements The unit is delivered as standard without a connection cable. A H07RN-F cable complying with EN standards or, respectively, with the locally applying provisions, must be used for connecting the unit. The table shows the length of cable required inside the unit. -
Page 29: Description Of The Terminal Strip
Smart Combi ™ Classic Combi ™ Electricity 12. If necessary, open the switch cover and correct the position of the seal. 13. Screw out the hexagonal socket screw (size 5) on the underside of the switch cover. 4.3 Description of the terminal strip H13/A1 A1/X5.11 A1/X5.12... -
Page 30: Rs485/Rs422 Interface
Smart Combi ™ Classic Combi ™ Electricity Electrical Technicians, the power supply company and the information on the nameplate. Have damaged power cables replaced by customer service to avoid risks of damage or injury. The connection can be made either with a plug or by connecting directly. Isolator with direct connections The power supply must be fitted with an all pole isolator (e.g. -
Page 31: Water
Smart Combi ™ Classic Combi ™ Water 5 Water 5.1 Water supply The unit is equipped with two water connections: a soft water connection for producing steam ● a hard water connection for cooling waste water, for operating the ● hand shower and for the automatic cleaning system “WaveClean”... - Page 32 Smart Combi ™ Classic Combi ™ Water 7. When preparing the hoses, calculate the length to allow 0.8 m to be pulled out from the unit after connection, for later servicing. 8. Rinse out customer-supplied hoses for the hard and soft water connections.
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Page 33: Information About The Soft Water Supply
Smart Combi ™ Classic Combi ™ Water 10. Connect the hose for the hard water supply to the hard water connection (1). 11. Connect the hose for the soft water supply to the soft water connection (2). 5.1.1 Information about the soft water supply Cl/Fe content If the Cl content is greater than 150 mg/l, Fe content greater than 0.1 mg/l or Cl... -
Page 34: Fitting The T-Piece (Accessory)
Smart Combi ™ Classic Combi ™ Water Warm water leads to increased water consumption and should not be used. The water temperature must not exceed 50 °C (122 °F). Automatic cleaning system Units that are equipped with the “WaveClean” automatic cleaning system “WaveClean”... -
Page 35: Waste Water Connection
Smart Combi ™ Classic Combi ™ Water Figure 10: Parts of the T-piece Sealing ring Threaded connector Metal ring 1. Check that both sealing rings (1) are lying flat in the threaded connectors (2). 2. Screw the threaded connectors (2) evenly onto the hard and soft water connections and tighten securely. -
Page 36: Waste Water Connection For Units Without Waveclean
Smart Combi ™ Classic Combi ™ Water If the waste water outlet is connected to a customer-supplied siphon (1), counter pressure may cause the siphon in the unit (3) to overflow. Therefore, the waste water pipe must be fitted with an aerator in this case. A PA-I 1818 DIN 19560 HT pipe is recommended for the connection to the waste water system. - Page 37 Smart Combi ™ Classic Combi ™ Water 1. Make sure that customer-supplied pipes meet the requirements for the waste water connection (see Chapter “Specifications, waste water”, Page 17). 2. Observe the provisions for the disposal of waste water (see Chapter “Waste water”, Page 5% (3°) 3.
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Page 38: Gas
Smart Combi ™ Classic Combi ™ 6 Gas 6.1 Gas supply Requirements The following conditions must be met before the gas pipeline is connected to the unit: All gas connection parts (also those supplied by the customer) must ● be tested according to DIN-DVGW (German Association for Gas and Water). - Page 39 Smart Combi ™ Classic Combi ™ CAUTION Damage caused by incorrect gas connection → Do not confuse the gas connection with the water connection. → Contact customer service in the event that the gas connection is confused with the water connection. NOTICE The unit is intended for a fixed connection by the customer.
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Page 40: Converting To A Different Type Of Gas
Smart Combi ™ Classic Combi ™ 6.2 Converting to a different type of gas NOTICE When converting to a different type of gas, the burner orifice must be changed. The orifices, together with an orifice table, are in a plastic bag located in the connection compartment. -
Page 41: Hose Connection
Smart Combi ™ Classic Combi ™ 6.3 Hose connection Gas hose and fitting connections in the same plane Left: correct; Right: incorrect If the connection points are laterally offset, this will cause additional torsional stress and heavy strain on the hose. This leads to premature failure. -
Page 42: Testing For Leaks
Smart Combi ™ Classic Combi ™ If the separation between the two connection points is less than the minimum bending diameter, it results in the hose ends bending in opposite directions. This leads to fatigue fractures. 6.4 Testing for leaks NOTICE Use only DVGW-approved foam forming agents or those that have been tested according to locally applying regulations! -
Page 43: Checking Co2/Co Values (Classiccombi)
Smart Combi ™ Classic Combi ™ 3. Unscrew the sealing screw from the pressure measurement connection on the gas valve. 4. Connect the manometer. 5. Reopen the central gas supply. 6. Switch on the unit. 7. Measure the connection pressure. The connection pressure should be within the range given in the following table. -
Page 44: Start Co2 Calibration
Smart Combi ™ Classic Combi ™ 6.6.1 Start CO calibration WARNING Possible danger → Non-compliance may pose a threat of death or serious injury. NOTICE If there is still air in the gas pipeline, display (8) will show the error “71” (no gas). -
Page 45: Measure Co2 Values
Smart Combi ™ Classic Combi ™ Display (9) shows “CO2”. Display (8) flashes and shows “Hi” (“Hi1” or “Hi2” for floor standing units). 6.6.2 Measure CO values Requirements The following conditions must be met in order to measure CO values in the cooking chamber: cooking chamber door is closed ●... - Page 46 Smart Combi ™ Classic Combi ™ NOTICE Turn the s e t bu t t o n (7 ) to switch between the upper and lower chambers with floor standing units. Display (8) shows the selected chamber “Hi1” or “Hi2” and “Lo1” or “Lo2”. H i1 1.
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Page 47: Display Burner Status And Cooking Chamber Temperature
Smart Combi ™ Classic Combi ™ 6.6.3 Display burner status and cooking chamber temperature 1. Press Pre h e a t (1 0 ). With tabletop units: Display (9) shows “GF”. With floor standing units: Display (9) shows “GF1” or “GF2”. With error-free burner ignition: Display (8) shows “00”, “10”, “11”. -
Page 48: Checking Co2/Co Values (Smartcombi)
Smart Combi ™ Classic Combi ™ Fault Possible causes Remedy “No gas”: Gas tap is Open gas tap. closed or there is air in E rR Repeat the ignition the gas pipeline process. “Gas fan”: Power sup- Contact customer ply to the gas fan is in- service. -
Page 49: Measuring Co2 Values
Smart Combi ™ Classic Combi ™ 4. PressC o m b i Di a l ( 9 ) to open the menu. The multi-function display (4) shows „Password“ and „000“ . 5. Press C o m b i Di a l ( 9 ) to enter the password “999”. 6. - Page 50 Smart Combi ™ Classic Combi ™ Size Hi (Hi1 or Hi2 for units with two Lo (Lo1 or Lo2 for units with two chambers) chambers) 5050 4800 6700 4800 5050 2800 6700 2800 5050 2800 6700 2800 Table 28: Fan speed (rpm) at high power (Hi) and low power (Lo) for natural and liquid gas NOTICE With floor standing units, you can switch between the upper and the...
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Page 51: Setting The Co2 Content Manually
Smart Combi ™ Classic Combi ™ NOTICE The CO value must be under 100 ppm during burning, 0–10 ppm is normal. 4. Contact customer service if the CO values are over 100 ppm. 6.8 Setting the CO content manually The CO content must be set manually if the values differ from those given in the table. -
Page 52: Exhaust Gas Routing
Smart Combi ™ Classic Combi ™ Exhaust gas routing 7 Exhaust gas routing WARNING Risk of fire due to combustion gases and hot surfaces The exhaust flue connection and its covering can become extremely hot and cause burns in cases of direct contact. →... - Page 53 Smart Combi ™ Classic Combi ™ Exhaust gas routing Chimney For units of type B13 (optional, possible for all versions). When connecting appliances to a chimney, all exhaust gas paths must be cleaned regularly. Ventilation cover For units of type B13 (optional, possible for all versions). 1.
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Page 54: Air Outlet Connection
Smart Combi ™ Classic Combi ™ Air outlet connection 8 Air outlet connection Waste steam and vapours are cooled by the built-in cooling system and extracted via the drain; an air extraction system is therefore not essential. Installation under an extraction hood is recommended. 8.1 Installation under an extraction hood →... - Page 55 Smart Combi ™ Classic Combi ™ Planning and installation instructions...
- Page 56 Smart Combi ™ Classic Combi ™ Global Foodservice Solutions Henny Penny Corporation P.O. Box 60 Eaton, OH 45320 1-937-456-8400 1-937-456-8402 Fax Toll free in USA 1-800-417-8417 1-800-417-8434 Fax www.hennypenny.com Planning and installation instructions...
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