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Space$aver™ & Space$aver™ Plus Service
Service & Troubleshooting manual
CE & UL Version
Space$aver™ SmartCombi™
Space$aver™ Plus SmartCombi™
Model
Serial-No. / date
from
thru
Electric:
ESC 605
-
ESC 610
-
From software 3.07
1

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Summary of Contents for Henny Penny SpaceSaver SmartCombi

  • Page 1 Space$aver™ & Space$aver™ Plus Service Service & Troubleshooting manual CE & UL Version Space$aver™ SmartCombi™ Space$aver™ Plus SmartCombi™ Model Serial-No. / date from thru Electric: ESC 605 ESC 610 From software 3.07...
  • Page 2 Space$aver™ & Space$aver™ Plus Service...
  • Page 3: Table Of Contents

    Space$aver™ & Space$aver™ Plus Service Contents Service manual............................. 4 DynaSteam unit documentation......................5 The automatic cleaning system WaveClean II..................8 Parts location Space$aver™ & Space$aver™ Plus (top view)............9 Parts location Space$aver™ Plus (top view)..................10 From S/N 09021752 (08 / 2009) with frequency motor controller............ 10 Parts location Space$aver™...
  • Page 4: Service Manual

    Space$aver™ & Space$aver™ Plus Service Service manual...
  • Page 5: Dynasteam Unit Documentation

    Space$aver™ & Space$aver™ Plus Service DynaSteam unit documentation Torx screw size 6 Pressure Solenoid valve Mounting Valve body switch Spring coil 12 VDC Marking of valve body Marking Entry side Entry ¾“ Mounting plate Cylinder Exit ¾“ with filter...
  • Page 6: Functioning Test

    Space$aver™ & Space$aver™ Plus Service Description The unit is a volumetric proportion system for liquid substances. The unit produces a constant flow rate , independent from the incoming water pressure . The flowrate only depends on the frequency applied to the solenoids. The unit can have a water pressure switch to detect water pressure. The software of the machine determines the flow rate by adapting the frequency o the solenoids.
  • Page 7 Space$aver™ & Space$aver™ Plus Service Functional Troubles Notice: This unit allows the replacement of the pressure switch, the filter and the solenoid valves. Any further dismantling is not allowed (possible water damage, guarantee). After each replacement, a water proof test is obligatory. Replacement Of Solenoid Valves Shut off water supply.
  • Page 8: The Automatic Cleaning System Waveclean Ii

    Space$aver™ & Space$aver™ Plus Service The automatic cleaning system WaveClean II Operational sequence of the cleaning system At the fully automatic cleaning WaveClean the following cleaning programmes can be chosen: • Short: Last approx. 1 hour • Normal: Last approx. 2 hours •...
  • Page 9: Parts Location Space$Aver™ & Space$Aver™ Plus (Top View)

    Space$aver™ & Space$aver™ Plus Service Parts location Space$aver™ & Space$aver™ Plus (top view) CE-Version (up to S/N 09021751 (08 / 2009)) Keyboard pcb Reedo contact CombiPilot S2 FlashModul switch S1 Relay pcb Chamber probe B2 Cooling fan M7 Bulb H1 Core temperature probr B1 Capacitor C1...
  • Page 10: Parts Location Space$Aver™ Plus (Top View)

    Space$aver™ & Space$aver™ Plus Service Parts location Space$aver™ Plus (top view) From S/N 09021752 (08 / 2009) with frequency motor controller Keyboard pcb Reed contact- FlashModul CombiPilot S2 switch S1 Relay pcb Chamber Bulb H1 prober B2 Frequency controller V10 Cooling fan M7 Core temp.
  • Page 11: Parts Location Space$Aver™ & Space$Aver™ Plus (Backside View)

    Space$aver™ & Space$aver™ Plus Service Parts location Space$aver™ & Space$aver™ Plus (backside view) CE-Version Lift magnet Y8 Heating element E1 Motor M1 DynaSteam unit Power connection Pressure switch B10 Solenoid valve Y12 & Y23 WaveClean Pump M24 WaveClean Pump M16 Drain probe B4...
  • Page 12: The Main Menu (Password Overview & Diagnosis Memory)

    Space$aver™ & Space$aver™ Plus Service The main menu (Password overview & diagnosis memory) 01.01.2015 5:55 Menu Half automatic cleaning program with presetted steps. If the cooking chamber is too hot, the appliance will be cooled automatically. If it is too cold, it is heated to the soaking temperature.
  • Page 13: Service Menu Of The Electronic (Configuration Menu)

    Space$aver™ & Space$aver™ Plus Service Service menu of the electronic (Configuration menu) The service menu (configuration menu) serves for the check and analysis of all electronic components. These can be test one by one or by summarized test programs. If once the flash module should be exchanged, then this must be configured completely. In this case all steps must be carried out as well as a petition of equipment specific information is necessary.
  • Page 14 Space$aver™ & Space$aver™ Plus Service Tabular overview of the service level (configuration I): Name of step Short description/function 1 Software-Status Shows the installed software version and text version . 2 Display-Test Display functional test of all dots. 3 LED-Test Individual check of the LED´s on the keyboard pcb. 4 Button-Test Individual check of all keyboard buttons and the Combi dial button.
  • Page 15: Software-Status

    Space$aver™ & Space$aver™ Plus Service Detailed description of the service area 1 Software-Status The software versions of the Booter • Application (software version) • Text list • are displayed. The application version is important for equipment functionality. Application = software 2 Display-Test Test patterns appear in the following cycle: Fully activated...
  • Page 16 Space$aver™ & Space$aver™ Plus Service 5 Relay Test + Counter readings A menu is offered with all relays of the relay pcb (K01 - K24). By pushing the Combi dialen the current condition of the chosen relay is switched over. This can be checked with the LED next to each relay.
  • Page 17 Space$aver™ & Space$aver™ Plus Service Continuation relay test Actor Name of step Description/ function if pushing the Combi dial button LOA B Output for the connection of an energy optimization system (terminal X2/B). Pot. free. LOA Potential free contact for an energy optimizing system (terminal X2.15 and X2.16) Illumination The relay turns the chamber illumination off/on by X5.17.
  • Page 18: Unit Configuration

    Space$aver™ & Space$aver™ Plus Service 6 Unit configuration The following steps must be adjusted by the service engineer only at a new configuration of the flash modul. Step Parameter Value range Comment Unit size/type 6.1;6.2;10.1;10.2;20.1; Adjustment of the unit size Space$aver™...
  • Page 19: Water Test

    Space$aver™ & Space$aver™ Plus Service 8 Fan Test (Space$aver™ Plus with frequency controller from S/N 09021752) A menu with the following fan modes is offered: Right slow ➢ Right medium ➢ Right fast ➢ Left slow ➢ Left medium ➢ Left fast ➢...
  • Page 20: Delete Error

    Space$aver™ & Space$aver™ Plus Service ° 12. 100 C + CT probe calibration Caution! The CT probe and an external sensor (from temperature measuring meter) must be located in the centre of the cooking chamber. We recommend that the sensor is hung on the grill grid. The sensor tip must point upwards in order to avoid drops forming on the sensor tip.
  • Page 21 Space$aver™ & Space$aver™ Plus Service 16 Delete HACCP On the display appears delete. Press the right select button to delete. Press the left select button config menu to return to the configuration menu. This step should be only done at a change of ownership of the device to delete the whole HACCP documentation.
  • Page 22: Settings Area (Basic Settings)

    Space$aver™ & Space$aver™ Plus Service Settings area (basic settings) The HansDampf electronics are set to standard parameters on delivery. These standard parameters can be changed individually within defined limits. To enter the settings area the following steps have to be carried out: •...
  • Page 23 Space$aver™ & Space$aver™ Plus Service Description Setting range Explanation / function Time / Date Time and date Push Combi dial button to change time & date. Push Combi dial = selection Turn Combi dial = Change value °C / °F Temperature Adjustment between temperature reading in...
  • Page 24: Cooling Water

    Space$aver™ & Space$aver™ Plus Service Description Setting range Explanation / function Push Combi dial button to change setting. Push Combi dial = selection Turn Combi dial = Change value When "On", the fan runs during the time delay to cool the oven chamber with a block of ice in the bottom Off / On drawer.
  • Page 25 Space$aver™ & Space$aver™ Plus Service Description Setting range Explanation / function 30 – 130 °C (86 - 266°F) Temp. Steam (default = 100°C, 212°F) 30 – 250 °C (86 - 482°F) Temp. Combi (default = 130°C, 266°F) 30 – 300 °C (86 - 482°F) Temp.
  • Page 26: Generally Measurement Mask

    Space$aver™ & Space$aver™ Plus Service Generally measurement mask This mask shows you a summary of measurement information during preheating and cooking process. By press and hold the Combi dial during operation for a short time, you can see the following information until pushing the left soft button „back“.
  • Page 27: How To Activate And Disable The Demo Mode

    Space$aver™ & Space$aver™ Plus Service How to activate and disable the demo mode Activate demo mode: → Press the ON / OFF button for 16 seconds during the combi steamer is off. The appliance is in the demo mode now. Disable demo mode: →...
  • Page 28: How To Change The Display Language

    Space$aver™ & Space$aver™ Plus Service How to change the display language For changing the display language, please do the following steps: • Switch the unit on by pressing the “ON/Off” button. • Press the left soft key “Menu” • Then select step 4 “settings” with the combi pilot. •...
  • Page 29: Layout Of Relay Pcb Ul-Version

    Space$aver™ & Space$aver™ Plus Service Layout of relay pcb UL-Version Serial RS232 port for software updates. description Input 21 Volt Electronic supply Input 21 Volt Electronic supply Input 4,2 Volt Display supply Input 4,2 Volt Display supply description Monitoring „safety cut off“ (230V) Monitoring „LOA C“...
  • Page 30 Space$aver™ & Space$aver™ Plus Service X5 (continuation): Description Fuse on board SpaceSafer Plus up to S/N 09021751 and all SpaceSafer: Output to motor M1 SpaceSafer Plus up to S/N 09021751 and all SpaceSafer: Bridge to X5.3 Only SpaceSafer Plus from S/N 09021752: Output to frequency controller D2 Output to cooling fan M7 Connection for external exhaust hood (signal contact)
  • Page 31: Layout Of Relay Pcb Ce-Version

    Space$aver™ & Space$aver™ Plus Service Layout of relay pcb CE-Version CE-Version Serial RS232 port for software update. description Input 21 Volt Electronic supply Input 21 Volt Electronic supply Input 4,2 Volt Display supply Input 4,2 Volt Display supply description Monitoring „safety cut off“ (230V) Monitoring „LOA C“...
  • Page 32 Space$aver™ & Space$aver™ Plus Service X5 (continuation): Description Fuse on board SpaceSafer Plus up to S/N 09021751 and all SpaceSafer: Output to motor M1 SpaceSafer Plus up to S/N 09021751 and all SpaceSafer: Bridge to X5.3 Only SpaceSafer Plus from S/N 09021752: Output to frequency controller D2 Output to cooling fan M7 Connection for external exhaust hood (signal contact)
  • Page 33: Layout Of Keyboard Pcb

    Space$aver™ & Space$aver™ Plus Service Layout of keyboard pcb Connection to relay pcb A1 HACCP connection X11: Description LED on board Description Solid state relay (SSR) V1 (brown) Chamber probe B2 (black) PWM1 Chamber probe B2 (brown) Solid state relay (SSR) V1 (white) Drain probe B4 (white) Reed contact (door) switch S1 (black) IN 1...
  • Page 34: Fuse Protection Schematic

    Space$aver™ & Space$aver™ Plus Service Fuse protection schematic Valid for all Space$aver™ and Space$aver™ Plus up to S/N 0902xxxx Supply voltage for display on the keyboard pcb 0,8A 4,2V F4 (10A) Supply voltage for 230V relay pcb A1 1,25A 21V Supply voltage for chamber illumination H1 3,15A 10,7V...
  • Page 35: Fuse Protection Schematic

    Space$aver™ & Space$aver™ Plus Service Fuse protection schematic Valid for Space$aver™ Plus from S/N 0902xxxx Supply voltage for display on the keyboard pcb 0,8A 4,2V F4 (10A) Supply voltage for 230V relay pcb A1 1,25A 21V Supply voltage for chamber illumination H1 3,15A 10,7V Transformer T1...
  • Page 36: Rewiring Instructions For Reserve Relay K 17

    Space$aver™ & Space$aver™ Plus Service Rewiring instructions for reserve relay K 17 The power board is equipped with a reserve relay which can be covered at a relay failure. This concerns only closing contacts these are not potential-free. The assignment happens in the relay test of the configuration menu. It is to proceed as follows: Identifying faulty relay by using the relay test.
  • Page 37 Space$aver™ & Space$aver™ Plus Service...
  • Page 38: Error Messages

    Space$aver™ & Space$aver™ Plus Service Error messages...
  • Page 39: Overview Of The Emergency Programs

    Space$aver™ & Space$aver™ Plus Service Overview of the emergency programs In case of an error the electronic switches in a emergency mode automatically This function ensures, that the unit works at least in the main modes. „Emergency program“ is shown on display in the main mask. Every program arises from a previous temperature sensor error message.
  • Page 40: The Diagnosis Memory

    Space$aver™ & Space$aver™ Plus Service The diagnosis memory The diagnosis memory offers a very easy possibility to demand current and former error messages. These are represented historically according to the date and time. Enter the diagnosis area as follows: Press the ON/OFF button. Press left select button menu Date Time...
  • Page 41: Temperature Probe Chamber 1 Defect

    Space$aver™ & Space$aver™ Plus Service Temperature probe chamber 1 defect Consequence: The electronic changes in an emergency program automatically. The core temp. probe takes over the function of the chamber probe. The core temp. probe function is not available. Position of the chamber probe: Upper chamber area, on the right Designation of the component(s) in the wiring diagram: Troubleshooting:...
  • Page 42: Core Temperature Probe Defect

    Space$aver™ & Space$aver™ Plus Service Core temperature probe defect CT1 probe defect CT2 probe defect CT3 probe defect CT4 probe defect Consequence: The electronic changes in an emergency program automatically. The function of the probe is deactivated. Position of the core temp. probe: In the front of the chamber.
  • Page 43: Drain Temperature Probe Defect

    Space$aver™ & Space$aver™ Plus Service Drain temperature probe defect Consequence: The electronic changes automatically in an emergency program. The drain cooling switches on and off controlled by the electronic (During operation). Position of the drain temperature probe: The probe is located at the syphon. Designation of the component in the wiring diagram: Troubleshooting: Check contacting at plug X11 on...
  • Page 44: Over Temperature Cooking Chamber

    Space$aver™ & Space$aver™ Plus Service Over temperature cooking chamber Consequence: The unit is not ready for operating until the unit has cooled down. Error description: A temperature of >310°C (590°F) were measured in the chamber by the Core temp. probe or camber probe.
  • Page 45: Electronic Too Hot

    Space$aver™ & Space$aver™ Plus Service Electronic too hot Electronic overheated Consequence / description: Error: “Electronic too hot: The measured temperature of electronics amounts to at least 70°C (158°F). The cooked program is stopped. Error “Electronic overheated”: The measured temperature of electronics amounts to at least 80°C (176°F). The oven switches off itself.
  • Page 46: Reference Temperature Probe Defect

    Space$aver™ & Space$aver™ Plus Service Reference temperature probe defect Consequence: The unit is out of order. The reference temp. probe on the keyboard card has broken. Troubleshooting: Change keyboard card Ice damage risk Consequence: The unit is out of order. A temperature of < 0°C (32°F) has measured on the keyboard pcb. Position of the temperature probe: The probe is located .
  • Page 47: Chamber High Limit

    Space$aver™ & Space$aver™ Plus Service Chamber high limit Consequence: The unit is out of order. Error description: A temperature of >315°C (599°F) electric unit or 275°C (527°F) were in the chamber. The safety limit switch has triggered and must be reset manually. The reason must be identified in addition. Position of the safety limit switch: The part is located at the upper outer wall of chamber (behind the chamber isolation).
  • Page 48 Space$aver™ & Space$aver™ Plus Service Continuation error chamber high limit Enter a program in any mode and Check fuse F2 on the relay push Start/Stop. Does the fan pcb. motor M1 start? Check capacitor (shortcut?) Check the cooling fan M7 (shortcut) Check fan motor M1 and replace, if necessary.
  • Page 49: No Water

    Space$aver™ & Space$aver™ Plus Service No water Description: The error message appears only during steaming and WaveClean mode. The error only appears if the pressure switch realised a water pressure less than 1bar (14.5 psi). The contact opens and the error message appears on the display.
  • Page 50: Hw-Fail Temp Uref0 To High

    Space$aver™ & Space$aver™ Plus Service HW-Fail Temp UREF0 to high Error description: The error signalled, that the supply line is disturbed on the circuit board and/or from sensors. A sensor has a very low resistor or direct chassis ground contact with the frame. The first possibility is likely if the fault occurs during WaveClean or in steaming mode.
  • Page 51 Space$aver™ & Space$aver™ Plus Service...
  • Page 52 Space$aver™ & Space$aver™ Plus Service...

This manual is also suitable for:

Spacesaver plus smartcombiEsc 605Esc 610

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