Dentsply Sirona CEREC MC Operating Instructions Manual
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- Operating instructions manual (142 pages) ,
- Supplement to the operating instructions (64 pages)
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Summary of Contents for Dentsply Sirona CEREC MC
- Page 1 01.2018 New as of: CEREC MC / MC X Operating Instructions (not valid for USA) English This product is covered by one or more of the following US patents: • US6454629 • US6702649 • US6394880 • US7522764 • US7163443...
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Page 2: Table Of Contents
Table of contents Dentsply Sirona Operating Instructions CEREC MC / MC X Table of contents Dear Customer,....................... Contact information..................General data ......................Identification of the danger levels ..............Formats and symbols used................Note PC / Acquisition Unit................General description....................Certification .................... - Page 3 Dentsply Sirona Table of contents Operating Instructions CEREC MC / MC X 5.4.7.3 Installing the unit............5.4.7.4 Connecting the suction device (optional)...... 5.4.7.5 Connecting to the PC via WLAN (option) ..... 5.4.7.6 Operating several milling and grinding units over one access point..............
- Page 4 Table of contents Dentsply Sirona Operating Instructions CEREC MC / MC X Instruments ....................7.4.1 Overview of materials/instruments..........7.4.1.1 CEREC MC ..............7.4.1.2 CEREC MC X ............... 7.4.2 Changing instruments ..............Care, cleaning agents, and disinfectants ............. Cleaning surfaces ..................
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Page 5: Dear Customer
Operating Instructions CEREC MC / MC X 1.1 Contact information Dear Customer, ® Thank you for your purchase of this CEREC MC/MC X unit from Dentsply Sirona. This device enables you to produce dental restorations, e.g. from ceramic material with a natural appearance (CEramic REConstruction). -
Page 6: General Data
2 General data Dentsply Sirona 2.1 Identification of the danger levels Operating Instructions CEREC MC / MC X General data Please read this document completely and follow the instructions exactly. You should always keep it within reach. Original language of the present document: German. -
Page 7: Formats And Symbols Used
Dentsply Sirona 2 General data Operating Instructions CEREC MC / MC X 2.2 Formats and symbols used Formats and symbols used The formats and symbols used in this document have the following meaning: Prerequisite Prompts you to do something. 1. First action step 2. -
Page 8: General Description
3 General description Dentsply Sirona 3.1 Certification Operating Instructions CEREC MC / MC X General description Certification CE mark This product bears the CE mark in accordance with the provisions of Council Directive 2006/42/EC (machinery directive). As such, the following standards apply: DIN EN ISO 12100:2011-03, DIN EN 61010-1:2011-07 and DIN EN 61326-1:2013-07. -
Page 9: Intended Use
Dentsply Sirona 3 General description Operating Instructions CEREC MC / MC X 3.2 Intended use Intended use This unit produces computer-aided dental restorations, e.g. from natural-appearing ceramic material. This unit must not be used for any other purpose. If the unit is used for any purpose other than the one mentioned above, it may be damaged. -
Page 10: Safety
● The maintenance and repair of this unit may be performed only by Dentsply Sirona or by agencies authorized by Dentsply Sirona. ● Components which have failed and influence the safety of the unit must be replaced with original (OEM) spare parts. -
Page 11: Accessories
In order to ensure product safety, this device may be operated only with original Dentsply Sirona accessories or third-party accessories expressly approved by Dentsply Sirona. In particular, only the power cable also supplied or the corresponding original spare part may be used with the unit. -
Page 12: Disturbance Of Data Transmission
Operating Instructions CEREC MC / MC X Disturbance of data transmission Note on wireless communication Data communication between the acquisition unit and the CEREC MC/ MC X milling and grinding unit should preferably be established via the wireless interface CEREC Radio Device or WLAN. -
Page 13: Installation And Startup
5.1 Transport and unpacking Installation and startup Transport and unpacking All products from Dentsply Sirona are carefully checked prior to shipment. Please perform an incoming inspection immediately after delivery. 1. Check the delivery note to ensure that the consignment is complete. -
Page 14: Installation Site
5 Installation and startup Dentsply Sirona 5.3 Installation site Operating Instructions CEREC MC / MC X Installation site CAUTION Install out of the reach of patients! Do not install or operate the milling and grinding unit in the vicinity of the patient (place it at least 1.5 m away from the patient). -
Page 15: Functional Elements
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.1 Functional elements Unit overview Overview of the milling and grinding unit Processing chamber ON/OFF switch Processing chamber Drawer door catch Display Water tank 63 98 643 D3439... -
Page 16: Dentsply Sirona
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X Ports on the back side Connections Main switch Communications interface for I = ON, 0 = OFF suction Fuse cover Bar code reader connection Power connection... -
Page 17: Standard Accessories
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.2 Standard accessories 5.4.2.1 Instruments The following instruments are available for milling and grinding purposes. When replacing instruments, ensure the permitted instrument combinations are used (see "Permitted instrument combinations ... -
Page 18: Torque Wrench
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 5.4.2.3 Torque wrench To insert or replace the instruments or calibration pins, use the following torque wrench. Instrument Usage Torque wrench Clamping format of the force trans-... -
Page 19: Display Description
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.3 Display description These operating instructions describe how to operate the unit by executing and confirming commands via your PC. You can also confirm commands such as "Start" , "Stop" , "Cancel" or "OK"... -
Page 20: Inserting The Processing Chamber Screen And Upper Screen
5.4.6 Connecting the bar code reader The bar code reader is optional for the CEREC MC/MC X unit. Connecting the bar code reader ➢ Plug the bar code reader into the serial interface to the rear of the milling and grinding unit and secure with screws. -
Page 21: Installation
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.7 Installation 5.4.7.1 Connecting to the PC via LAN An Ethernet connection is located to the rear of the unit, which can be used to connect the PC to the milling and grinding unit. Use a network cable to do this (LAN connection). -
Page 22: Installing The Unit
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 5.4.7.3 Installing the unit You must connect the unit to the PC before putting it into operation. This is described in the section entitled "Connecting to the PC via LAN" ... -
Page 23: Connecting The Suction Device (Optional)
(B). Notes on the suction tube: The suction tube is supplied at a length of approx. 2.0 m (CEREC MC/ MC X/MC XL Premium Package). When connecting the suction device to the unit, please ensure that no sharp bends occur over the full length of the suction tube. -
Page 24: Dentsply Sirona
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 5.4.7.4.2 Connecting the power cord NOTE Grounded power outlet The unit must be connected to a grounded power outlet. 1. Insert the power cable into the relevant socket on the suction system. - Page 25 Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.7.4.4 Automatic mode ü The interface cable is connected. ➢ Set the on/off switch to the position Auto. Note on the automatic mode: The processing machine monitors the correct socket (interface cable and suction tube) and the operation of the suction system during the running processes.
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Page 26: Connecting To The Pc Via Wlan (Option)
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 5.4.7.5 Connecting to the PC via WLAN (option) Making the connection Connect access point ➢ Connect the LAN port A of the milling and grinding unit and the access point, using the network cable (10 ... -
Page 27: Operating Several Milling And Grinding Units Over One Access Point
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.7.6 Operating several milling and grinding units over one access point To operate several MC/MC X or MC XL milling and grinding units over one access point, you need the following additional components: ●... -
Page 28: Dentsply Sirona
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 2. Connect the plug-in power supply included in the scope of delivery with the wireless module HW 8614/F2 and plug it into the power supply. -
Page 29: Dentsply Sirona
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.7.7.2 CEREC Radio Device Creating a network The supplied network devices have not as yet been part of a network. To enable several networks from various operators to be created next to one another or in the same area, new network devices must first form a network. -
Page 30: Filling The Water Tank
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 5.4.8 Filling the water tank NOTE Using the tank cap opener If you find the tank cap, tank drain or filter insert hard to open by hand, use the tank cap opener (see "Using the tank cap opener"). -
Page 31: Dentsply Sirona
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5. Wait for a short time until the filter insert is completely soaked; then add an appropriate amount of water. 6. Close the water tank by tightening the tank cap clockwise by hand. -
Page 32: Water Tank Cerec Mc Xl Basic
5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC MC / MC X 5.4.8.2 Water tank CEREC MC XL Basic Water tank Filter insert Tank Tank cap Tank drain ü The water tank is drained, see "Removing water from the unit". -
Page 33: Switching The Unit On And Off
Dentsply Sirona 5 Installation and startup Operating Instructions CEREC MC / MC X 5.4 Commissioning 5.4.9 Switching the unit ON and OFF NOTE Do not put the unit into operation at low temperatures! If you move the unit to the operating site from a cold environment, condensation may form and result in a short circuit. -
Page 34: Repacking
5 Installation and startup Dentsply Sirona 5.5 Repacking Operating Instructions CEREC MC / MC X ➢ Briefly press the ON/OFF button on the front panel. Ä When you let go of the button, the unit switches off. Repacking NOTE Repack only drained units! Drain the unit! See "Removing water from the unit“. -
Page 35: Operation
Dentsply Sirona 6 Operation Operating Instructions CEREC MC / MC X 6.1 Configuration (CEREC MC/MC X) Operation CAUTION Risk of injury on calibration pins/instruments If you reach into the processing chamber (e.g.: when inserting/ removing a ceramic block, changing instruments, or inserting/ removing a calibration phantom), you may injure your hand on the calibration pins/instruments. -
Page 36: Calibrating The Unit
6 Operation Dentsply Sirona 6.2 Calibrating the unit Operating Instructions CEREC MC / MC X Calibrating the unit NOTE Use only the supplied calibration tools Use only the supplied calibration pins and the corresponding calibration phantom when calibrating the unit. - Page 37 Dentsply Sirona 6 Operation Operating Instructions CEREC MC / MC X 6.2 Calibrating the unit NOTE Grasp the calibration phantom correctly Grasping the calibration phantom by its wide surfaces may cause calibration errors. ➢ Always grasp the calibration phantom by its clamping shank (A) when removing it from the storage box.
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Page 38: Replacing The Set Screw
6 Operation Dentsply Sirona 6.3 Replacing the set screw Operating Instructions CEREC MC / MC X Replacing the set screw NOTE Not to be confused Do not confuse the set screw with the ball pressure screw! NOTE Wear to the set screw Replace the set screw every 1000 clamping procedures or if the pin has broken off. -
Page 39: Machining Process
Dentsply Sirona 6 Operation Operating Instructions CEREC MC / MC X 6.4 Machining process Machining process 6.4.1 Process types Various process types are available for milling and grinding purposes. These vary in terms of the type of materials to be processed and the instruments to be used. -
Page 40: Permitted Instrument Combinations
6 Operation Dentsply Sirona 6.4 Machining process Operating Instructions CEREC MC / MC X Activating the milling option 1. Select "Configuration" / "Settings" / "Milling" . 2. Check "Activate" . Instruments and torque wrenches For milling purposes, use the following instruments as well as the... -
Page 41: Starting The Machining Processes
Dentsply Sirona 6 Operation Operating Instructions CEREC MC / MC X 6.4 Machining process 6.4.3 Starting the machining processes ü The instrument sets are equipped with the required instrument combinations for the machining process. 1. Depending on the configuration, you will be prompted to enter the bar code (see also "Entering the bar code"). -
Page 42: Ending The Machining Processes
6 Operation Dentsply Sirona 6.4 Machining process Operating Instructions CEREC MC / MC X 6.4.4 Ending the machining processes 1. When the machining process has been completed, open the processing chamber door. 2. Remove the restoration. WARNING Risk of injury on the remainder of the ceramic block The remaining portion of the ceramic block may have sharp edges (e.g. A) that could injury you if it is not removed carefully. -
Page 43: Information On The Seal Of Approval
Dentsply Sirona 6 Operation Operating Instructions CEREC MC / MC X 6.5 Entering the bar code 6.4.5 Information on the seal of approval Proper selection and processing of the material are decisive for the long-term clinical success of the restoration, especially in the case of zirconia. -
Page 44: Manual Block Clamp
6 Operation Dentsply Sirona 6.6 Manual block clamp Operating Instructions CEREC MC / MC X Manual block clamp NOTE Wear of the ball pressure screw The high clamping forces cause wear of the ball pressure screw. ➢ Replace the ball pressure screw every 500 clamping operations. -
Page 45: Service
NOTE Do not confuse the block screw with the ball pressure screw When operating a CEREC 3 grinding unit and a CEREC MC/MC X in the same room, be careful not to confuse the block screw of the CEREC 3 with the ball pressure screw of the CEREC MC/MC X. -
Page 46: Using The Cleaning Hose And The Wet Cleaning Process
7 Service Dentsply Sirona 7.1 Using the cleaning hose and the wet cleaning process Operating Instructions CEREC MC / MC X Using the cleaning hose and the wet cleaning process The processing chambers of devices used for dry milling of zirconium oxide should be cleaned regularly in order to prevent deposits of zirconium oxide dust in the chamber. -
Page 47: Changing Filter Bags And Hepa Filters
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.2 Changing filter bags and HEPA filters 7. You can remove any zirconium oxide deposits in the lower part of the workpiece axis with a nylon brush between the wet cleaning processes. -
Page 48: Dentsply Sirona
7 Service Dentsply Sirona 7.2 Changing filter bags and HEPA filters Operating Instructions CEREC MC / MC X Changing HEPA filters Replace the HEPA filter if suction power is still weak after replacing the filter bag. The HEPA filter is located behind the filter bag. -
Page 49: Dentsply Sirona
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.2 Changing filter bags and HEPA filters 6. Remove the dusty HEPA filter and insert a new HEPA filter. 7. Put the perforated sheet back on and screw it down with the two Phillips screws. -
Page 50: Changing The Water
7 Service Dentsply Sirona 7.3 Changing the water Operating Instructions CEREC MC / MC X Changing the water 7.3.1 General information NOTE Damage to the pump and drives! Too high a proportion of ceramic in the cooling water will damage the pump and the drives. -
Page 51: Water Tank Mc / Mc X
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.3 Changing the water 7.3.2.1 Water tank MC / MC X Water tank Filter insert Tank Tank cap Tank drain To change the water, proceed as follows: ü The unit is switched on. -
Page 52: Dentsply Sirona
7 Service Dentsply Sirona 7.3 Changing the water Operating Instructions CEREC MC / MC X 9. Add approx. 75 ml of DENTATEC to the tank. 10. Fill the tank with water until the filter insert is completely immersed (up to the bottom edge of the cover thread, approx. 3 liters). -
Page 53: Water Tank Cerec Mc Xl Basic
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.3 Changing the water 7.3.2.2 Water tank CEREC MC XL Basic Water tank Filter insert Tank Tank cap Tank drain To change the water, proceed as follows: ü The unit is switched on. -
Page 54: Dentsply Sirona
7 Service Dentsply Sirona 7.3 Changing the water Operating Instructions CEREC MC / MC X 13. Close the water tank by tightening the tank cap clockwise by hand. Do not use the tank cap opener for this. 14. Push the water tank back into the housing. -
Page 55: Instruments
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.4 Instruments Instruments 7.4.1 Overview of materials/instruments 7.4.1.1 CEREC MC For an updated table of approved instrument combinations, please visit http://www.dentsplysirona.com/manuals. Select your product there and then open the "Bur table" document. - Page 56 7 Service Dentsply Sirona 7.4 Instruments Operating Instructions CEREC MC / MC X 7. NOTE! Do not grease the instrument! Insert the new instrument into the motor mount by hand. Tighten the corresponding chuck with the torque wrench until a clicking sound can be heard.
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Page 57: Care, Cleaning Agents, And Disinfectants
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.5 Care, cleaning agents, and disinfectants Care, cleaning agents, and disinfectants NOTE Approved care, cleaning, and disinfecting agents Use only care, cleaning, and disinfecting agents approved by Dentsply Sirona! A continuously updated list of approved media can be downloaded from the internet via the online portal for technical documents. -
Page 58: Replacing The Main Fuses
7 Service Dentsply Sirona 7.7 Replacing the main fuses Operating Instructions CEREC MC / MC X Replacing the main fuses WARNING Electric shock Disconnect the power plug at the unit end before replacing the fuses. NOTE Fuse type Use only fuses of the same type in the fuse holder! -
Page 59: Changing The Filter
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.8 Changing the filter Changing the filter NOTE Change the filter regularly! Clean the filter regularly and change it immediately when damaged. Otherwise, change it every 3 months. If a message appears stating that the water pressure is too low, you must clean the filter or, if it is damaged, replace it immediately. -
Page 60: Water Tank Cerec Mc Xl Basic
7 Service Dentsply Sirona 7.8 Changing the filter Operating Instructions CEREC MC / MC X 5. Insert a new filter with handle into the tank and press it firmly onto the base in the floor of the tank. 6. Fill the tank, see "Changing the water“ [→ 50]. -
Page 61: Removing Water From The Unit
Dentsply Sirona 7 Service Operating Instructions CEREC MC / MC X 7.9 Removing water from the unit Removing water from the unit You must remove the water from the unit if you will not be using it for a longer period of time or wish to transport it. -
Page 62: Using The Tank Cap Opener
7 Service Dentsply Sirona 7.10 Using the tank cap opener Operating Instructions CEREC MC / MC X Using the tank cap opener 7.10 NOTE Risk of damage to the tank Use the tank cap opener only for opening the tank cap and tank drain. -
Page 63: Technical Description
Dentsply Sirona 8 Technical description Operating Instructions CEREC MC / MC X 8.1 System requirements Technical description System requirements 8.1.1 CEREC MC The CEREC SW software must only be installed on CEREC acquisition units or on the 64-bit inLab PC (optional). -
Page 64: Grinding And Milling Unit
8 Technical description Dentsply Sirona 8.2 Grinding and milling unit Operating Instructions CEREC MC / MC X Grinding and milling unit 8.2.1 General technical description ● Digital feed control with force monitoring for extremely sensitive processing ● Process-controlled tool drives ●... -
Page 65: Technical Data
Dentsply Sirona 8 Technical description Operating Instructions CEREC MC / MC X 8.2 Grinding and milling unit 8.2.2 Technical data Type designation Milling and grinding unit CEREC MC / MC X Rated line voltage 100 V - 230 V AC... -
Page 66: Consumable
* Milling possible: only with milling/grinding machines from the following serial numbers: inLab MC XL 129001, CEREC MC XL 129001, CEREC MC XL Premium Package 302001, CEREC MC X 231001 or replacement of the left motor on 2-motor machines or of the left motor in the motor set 1 on 4-motor machines. - Page 67 Dentsply Sirona 9 Consumable Operating Instructions CEREC MC / MC X Description Illustration 61 29 519 Filter unit (1x) 61 29 402 Filter unit (pack of 6) 65 78 095 Filter bag (double pack), CEREC 63 85 277 HEPA filter...
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Page 68: Disposal
10 Disposal Dentsply Sirona Operating Instructions CEREC MC / MC X Disposal In accordance with Directive 2012/19/EU and national disposal regulations regarding old electrical and electronic devices, please be advised that such items must be disposed of in a special way within the European Union (EU). -
Page 69: Index
Dentsply Sirona Index Operating Instructions CEREC MC / MC X Index footprint, 14 Fuse, 16 Application, 9 Fuse type, 58 Order No., 58 Bar code reader, 16 replacement, 58 Building installation, 10 Humidity range, 65 Calibration tools Calibration phantom, 36 Installation site, 14 Calibration pins, 36 installing unit Storage, 37 manually, 22 Care, cleaning, and disinfecting agents, 57 Instruments, 56... - Page 70 Index Dentsply Sirona Operating Instructions CEREC MC / MC X Rated line voltage, 65 Repair, 10 Safety instructions, 6 Scope of supply, 34 Temperature range, 65 Transport, 13 Type designation, 65 Unit installation automatically, 22 Unit removal removal, 22 Unpacking, 13 Water, 65 Water tank Changing the water, 51, 53 Filling, 30, 32 Odors, 50...
- Page 72 We reserve the right to make any alterations which may be required due to technical improvements. © Sirona Dental Systems GmbH Sprache: englisch Printed in Germany D3439.201.07.11.02 01.2018 Ä.-Nr.: 124 858 Sirona Dental Systems GmbH 63 98 643 D3439 Fabrikstr. 31 Order No ...
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