Dentsply Sirona CEREC Primemill Operating Instructions Manual
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Dentsply Sirona CEREC Primemill Operating Instructions Manual

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09.2019
New as of:
CEREC Primemill
Operating Instructions (not valid for USA)
English

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Summary of Contents for Dentsply Sirona CEREC Primemill

  • Page 1 09.2019 New as of: CEREC Primemill Operating Instructions (not valid for USA) English...

  • Page 2: Table Of Contents

    Table of contents Dentsply Sirona Operating Instructions CEREC Primemill Table of contents Dear Customer,....................... Contact data....................General data ......................Identification of the danger levels ..............Formats and symbols used................Note PC / Acquisition Unit................General description....................Certification ....................Intended use ....................
  • Page 3 Dentsply Sirona Table of contents Operating Instructions CEREC Primemill 5.4.4 Illumination of the processing chamber, LED light strip, and On/ Off button ..................5.4.5 Using the processing chamber screen........... 5.4.6 Installation..................5.4.6.1 Connecting to the PC via LAN........5.4.6.2 Connecting the unit to the power supply ......
  • Page 4 Table of contents Dentsply Sirona Operating Instructions CEREC Primemill Instruments ....................7.4.1 Overview of materials/instruments..........7.4.2 Changing instruments ..............Care, cleaning agents, and disinfectants ............. Cleaning surfaces ..................7.6.1 Disinfecting ..................7.6.2 Cleaning..................Replacing the main fuses................Changing the filter..................

  • Page 5: Dear Customer

    Operating Instructions CEREC Primemill 1.1 Contact data Dear Customer, ® Thank you for your purchase of this CEREC Primemill unit from Dentsply Sirona. This device enables you to produce dental restorations, e.g. from ceramic material with a natural appearance (CEramic REConstruction).

  • Page 6: General Data

    2 General data Dentsply Sirona 2.1 Identification of the danger levels Operating Instructions CEREC Primemill General data Please read this document completely and follow the instructions exactly. You should always keep it within reach. Original language of the present document: German.

  • Page 7: Formats And Symbols Used

    Dentsply Sirona 2 General data Operating Instructions CEREC Primemill 2.2 Formats and symbols used Formats and symbols used The formats and symbols used in this document have the following meaning:  Prerequisite Requests you to do something. 1. First action step 2.

  • Page 8: General Description

    3 General description Dentsply Sirona 3.1 Certification Operating Instructions CEREC Primemill General description Certification CE mark Sirona Dental Systems GmbH hereby declares that the CEREC Primemill radio system type complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at Dentsply Sirona Internet homepage.

  • Page 9: Intended Use

    Dentsply Sirona 3 General description Operating Instructions CEREC Primemill 3.2 Intended use Intended use This device is used for computed-aided production of dental restorations, abutments, parts of abutments and drilling templates for implant placement. This unit must not be used for any other purpose. If the unit is used for any purpose other than the one mentioned above, it may be damaged.

  • Page 10: Legend

    3 General description Dentsply Sirona 3.3 Legend Operating Instructions CEREC Primemill Legend This symbol can be found on the rating plate on the unit. Meaning: See warning notice in section "Replacing the main fuses  [→ 57]". This symbol can be found on the door of the unit.
  • Page 11 Dentsply Sirona 3 General description Operating Instructions CEREC Primemill 3.3 Legend Symbols on the packaging Take note of the following symbols on the packaging: Protect from moisture Fragile; handle with care Stack limit Temperature during storage and transport Relative humidity during storage and transport...

  • Page 12: Safety

    ● The maintenance and repair of this unit may be performed only by Dentsply Sirona or by agencies authorized by Dentsply Sirona. ● Components which have failed and influence the safety of the unit must be replaced with original (OEM) spare parts.

  • Page 13: Accessories And Consumables

    Accessories and consumables In order to ensure reliable, high-quality results, product safety, and durability, our range of CEREC Primemill production units must only be operated with original accessories and consumables from Dentsply Sirona or approved accessories and consumables from third-party suppliers.

  • Page 14: Esd Protective Measures

    4 Safety Dentsply Sirona 4.3 Electrostatic charge Operating Instructions CEREC Primemill 4.3.2 ESD protective measures ESD stands for ElectroStatic Discharge. ESD protective measures ESD protective measures include: ● Procedures for preventing electrostatic charge build-up (e.g. air conditioning, air moistening, conductive floor coverings and non- synthetic clothing) ●...

  • Page 15: Wireless Phone Interference With Equipment

    Dentsply Sirona 4 Safety Operating Instructions CEREC Primemill 4.4 Wireless phone interference with equipment Background Integrated circuits (logical circuits and microprocessors) are used to implement a wide variety of functions in dental/X-ray/CAD/CAM systems. The circuits must be miniaturized to a very high degree in order to include as many functions as possible on these chips.

  • Page 16: Disturbance Of Data Transmission

    In extreme cases, it will be impossible to establish a wireless connection at all. Dentsply Sirona has selected the best possible configuration for data communication via the wireless interface (CEREC Radio Device) or WLAN, which generally ensures perfect functioning of this connection.

  • Page 17: Installation And Startup

    5.1 Transport and unpacking Installation and startup Transport and unpacking All products from Dentsply Sirona are carefully checked prior to shipment. Please perform an incoming inspection immediately after delivery. 1. Check the delivery note to ensure that the consignment is complete.

  • Page 18: Installation Site

    5 Installation and startup Dentsply Sirona 5.3 Installation site Operating Instructions CEREC Primemill Installation site 1500mm 1500mm 59” 59” 1500mm 1500mm 59” 59” 1500mm 1500mm 59” 59” 1500mm 1500mm 59” 59” 1500mm 59” CAUTION Install out of the reach of patients! Do not install or operate the production unit in the vicinity of the patient (place it at least 1.5 m away from the patient).
  • Page 19 Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.3 Installation site NOTE Installation in a cabinet If the unit is installed in a cabinet, you must provide for adequate heat exchange. The ambient temperature surrounding the unit must be between 5 °C (41 °F) and 40 °C (104 °F).

  • Page 20: Commissioning

    5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill Commissioning NOTE Important information on initial startup Observe the software installation instructions! 5.4.1 Functional elements Unit overview Production unit overview Processing chamber Webcam Touch display LED strip ON/OFF switch...
  • Page 21 Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning Ports on the back side Connections Main switch I = ON, 0 = OFF Fuse cover USB B Power connection USB 1 USB 2 Communications inter- Connection for suction...
  • Page 22 5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill Processing chamber Processing chamber Instrument set 1 Motor mount Instrument set 2 Suction connection Block Screen Workpiece spindle 67 19 681 D3439 D3439.201.01.01.02    09.2019...

  • Page 23: Supplied Tools

    Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.2 Supplied tools 5.4.2.1 Instruments The following instruments are available for milling and grinding purposes. When replacing instruments, ensure the permitted instrument combinations are used (see "Permitted instrument combinations ...

  • Page 24: Touch Display Description

    5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.3 Touch display description In these Operating Instructions, operation is described in such a manner that you can execute and confirm commands via your PC or the touch display, such as "Start"...

  • Page 25: Using The Processing Chamber Screen

    Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning Machining operation Sub-process Processing chamber LED light strip ON/OFF button Maintenance Action required – White, constant Yellow, constant Green, constant Close door, change tool Longer actions; e.g. White, constant...

  • Page 26: Installation

    4. If no hub or software hub is available, you can change the IP settings of the CEREC Primemill without continuing the hub or performing a manual hub search. 5. Check the hub presets and change them if required.
  • Page 27 Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.3.2 Process steps that have to be performed on the acquisition unit or the PC Automatic unit search ü The unit is connected to the PC via a LAN cable or via WLAN.

  • Page 28: Connecting The Suction Device (Optional)

    5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6.4 Connecting the suction device (optional) 5.4.6.4.1 Connecting the suction tube CAUTION Trip/fall hazard If the suction tube is routed poorly, there may be a risk of tripping.
  • Page 29 Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.4.2 Connecting the power cord NOTE Grounded power outlet The unit must be connected to a grounded power outlet. 1. Insert the power cable into the relevant socket on the suction system.
  • Page 30 5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6.4.4 Automatic mode ü The interface cable is connected. ➢ Set the on/off switch to the position Auto. Note on the automatic mode: The production unit monitors the correct connection (interface cable and suction tube) and the operation of the suction system during the running processes.

  • Page 31: Connecting To The Pc Via Wlan (Option)

    Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.5 Connecting to the PC via WLAN (option) Making the connection Accesspoint Connect access point ➢ Connect the LAN port A of the production unit and the access point, using the network cable (10 ...

  • Page 32: Operating Several Production Units At One Access Point

    5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.6.6 Operating several production units at one access point For the operation of several production units on one access point, you will also require the following components: ● 1x LAN switch (e.  g . Netgear ProSave 5 Port Gigabit Switch, Model GS ...
  • Page 33 Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning 5.4.6.7.1 CEREC Radio Device Creating a network The supplied network devices have not as yet been part of a network. To enable several networks from various operators to be created next to one another or in the same area, new network devices must first form a network.

  • Page 34: Filling The Water Tank

    5 Installation and startup Dentsply Sirona 5.4 Commissioning Operating Instructions CEREC Primemill 5.4.7 Filling the water tank NOTE Using the tank cap opener If you find the tank cap, tank drain or filter insert hard to open by hand, use the tank cap opener (see "Using the tank cap opener").

  • Page 35: Switching The Unit On And Off

    Dentsply Sirona 5 Installation and startup Operating Instructions CEREC Primemill 5.4 Commissioning NOTE Damage to surfaces! In the undiluted state, the coolant additive DENTATEC disintegrates plastic surfaces and can cause discoloration. ➢ Do not place DENTATEC on the unit. ➢ Do not spill DENTATEC.

  • Page 36: Repacking

    5 Installation and startup Dentsply Sirona 5.5 Repacking Operating Instructions CEREC Primemill Ä If no hub is found in the network, you can manually enter the IP settings. 4. Confirm the date and time. 5. Activate the suction settings if necessary.

  • Page 37: Operation

    Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.1 Configure Operation CAUTION Risk of injury on calibration pins/instruments If you reach into the processing chamber (e.g.: when inserting/ removing a ceramic block, changing instruments, or inserting/ removing a calibration phantom), you may injure your hand on the calibration pins/instruments.

  • Page 38: Calibrating The Unit

    6 Operation Dentsply Sirona 6.2 Calibrating the unit Operating Instructions CEREC Primemill Calibrating the unit NOTE Use only the supplied calibration tools Use only the supplied calibration pins and the corresponding calibration phantom when calibrating the unit. Unit calibrated ex works The unit is calibrated at the factory.
  • Page 39 Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.2 Calibrating the unit Calibration procedure 1. Select the symbol shown on the left in the touch display. 2. Select "Calibration" and then "Start" . 3. Register the calibration phantom on the machine (scanning the code) and insert it in the machine.

  • Page 40: Machining Process

    6 Operation Dentsply Sirona 6.3 Machining process Operating Instructions CEREC Primemill Machining process Before every process, make sure that all necessary connections are correctly coupled. IMPORTANT Note the processing instructions of the respective material manufacturer for all manufacturing processes. NOTE Check the processed restorations after completion of the process and finishing (e.g.

  • Page 41: Milling

    Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.3 Machining process 6.3.1.2 Milling For milling purposes, use the following instruments as well as the appropriate torque wrench: When doing so, pay attention to the connection geometry of the torque wrench.

  • Page 42: Starting The Machining Processes

    6 Operation Dentsply Sirona 6.3 Machining process Operating Instructions CEREC Primemill 6.3.3 Starting the machining processes ü The touch display of the production unit shows the HOME screen and the device door is closed. 1. The production unit positions the tools as soon as the door is closed.

  • Page 43: Ending The Machining Processes

    Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.3 Machining process 6.3.4 Ending the machining processes 1. When the machining process has been completed, open the processing chamber door. 2. Remove the restoration. WARNING Risk of injury on the remainder of the ceramic block The remaining portion of the ceramic block may have sharp edges (e.g. A) that could injure you if it is not removed carefully.

  • Page 44: Manual Block Clamp

    6 Operation Dentsply Sirona 6.4 Manual block clamp Operating Instructions CEREC Primemill Manual block clamp Keep the clamp tool in the associated holder. NOTE Wear of the ball pressure screw The high clamping forces cause wear of the ball pressure screw.
  • Page 45 Dentsply Sirona 6 Operation Operating Instructions CEREC Primemill 6.4 Manual block clamp Ä The block is pressed laterally against the contact surface of the block fixing and simultaneously pulled in axially. The plate of the block holder thus rests on the block fixing.

  • Page 46: Service

    7 Service Dentsply Sirona 6.4 Manual block clamp Operating Instructions CEREC Primemill Service NOTE Observe country-specific Regulations! Some countries have legal regulations which require regular safety inspections of electrical devices or systems by the operator. NOTE Annual maintenance Have maintenance performed on your unit annually by trained technical personnel / a service engineer.

  • Page 47: Using The Cleaning Hose And The Wet Cleaning Process

    Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.1 Using the cleaning hose and the wet cleaning process Using the cleaning hose and the wet cleaning process The processing chambers of devices used for dry milling of zirconium oxide should be cleaned regularly in order to prevent deposits of zirconium oxide dust in the chamber.

  • Page 48: Changing Filter Bags And Hepa Filters

    7 Service Dentsply Sirona 7.2 Changing filter bags and HEPA filters Operating Instructions CEREC Primemill 6. After vacuuming the chamber you should perform the wet cleaning of the machine. This function can be started via the "Routine Actions" are (symbol on left) by selecting the "Cleaning Program"...
  • Page 49 Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.2 Changing filter bags and HEPA filters Changing HEPA filters After every fourth filter bag change, the touch display automatically displays a notification to replace the HEPA filter. This number may differ depending on the amount of zirconium oxide materials milled and suctioned.
  • Page 50 7 Service Dentsply Sirona 7.2 Changing filter bags and HEPA filters Operating Instructions CEREC Primemill 5. Take the perforated sheet out. 6. Remove the dusty HEPA filter and insert a new HEPA filter. 7. Put the perforated sheet back on and screw it down with the two Phillips screws.

  • Page 51: Changing The Water

    Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.3 Changing the water Changing the water 7.3.1 General information NOTE Coolant Use distilled or demineralized water. If a water change is due, a notification appears on your touch display. Preventing odors All coolant additives contain a biodegradable preservative.

  • Page 52: Changing The Water

    7 Service Dentsply Sirona 7.3 Changing the water Operating Instructions CEREC Primemill 7.3.2 Changing the water NOTE Change the filter insert regularly! Replace the filter insert with a new one on every fourth water change at the latest. Water tank...

  • Page 53: Procedure

    Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.3 Changing the water 7.3.2.1 Procedure NOTE Disposal Dispose of the contents of the container in accordance with local, national, and international regulations. To change the water, proceed as follows: ü The unit is switched on.

  • Page 54: Instruments

    7 Service Dentsply Sirona 7.4 Instruments Operating Instructions CEREC Primemill Instruments 7.4.1 Overview of materials/instruments Additional instrument combinations are displayed in the touch display. 7.4.2 Changing instruments NOTE Instrument replacement Change the instruments as soon as the system prompts you to do so.
  • Page 55 Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.4 Instruments 7. If an application is selected requiring the replacement of more than one instrument, repeat the aforementioned process for the remaining instruments. NOTE Cleaning cooling water nozzles The cooling water nozzles in the processing chamber must be free from limescale, grinding dust/milling dust deposits.

  • Page 56: Care, Cleaning Agents, And Disinfectants

    7 Service Dentsply Sirona 7.5 Care, cleaning agents, and disinfectants Operating Instructions CEREC Primemill Care, cleaning agents, and disinfectants NOTE Approved care, cleaning, and disinfecting agents Use only care, cleaning, and disinfecting agents approved by Dentsply Sirona! The following equipment is approved for use:...

  • Page 57: Replacing The Main Fuses

    Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.7 Replacing the main fuses Replacing the main fuses WARNING Electric shock Disconnect the power plug at the unit end before replacing the fuses. NOTE Fuse type Use only fuses of the same type in the fuse holder!

  • Page 58: Changing The Filter

    You must also replace with a new filter cartridge when the "water pressure is too low" message appears. NOTE Filter Only use filter inserts approved by Dentsply Sirona! Water tank Tank Tank drain Tank cap RFID label (RFID) tag...

  • Page 59: Procedure For All Materials

    Dentsply Sirona 7 Service Operating Instructions CEREC Primemill 7.9 Removing water from the unit 7.8.1 Procedure for all materials ü The tank is drained, see "Removing water from the unit  [→ 59]". 1. Open the drawer of the unit. 2. Pull the water tank out of the unit's housing with the handle on the bottom front side of the tank.

  • Page 60: Using The Tank Cap Opener

    7 Service Dentsply Sirona 7.10 Using the tank cap opener Operating Instructions CEREC Primemill Using the tank cap opener 7.10 NOTE Risk of damage to the tank Use the tank cap opener only for opening the tank cap. Do not use the tank cap opener for closing the tank cap. It is sufficient to tighten the tank cap clockwise by hand.

  • Page 61: Technical Description

    Dentsply Sirona 8 Technical description Operating Instructions CEREC Primemill 8.1 System requirements Technical description System requirements ● CEREC SW 5.1 and higher versions ● inLab CAM SW 21.0 and higher versions Production unit 8.2.1 General technical description ● Digital feed control with force monitoring for extremely sensitive processing ●...

  • Page 62: Technical Data

    8 Technical description Dentsply Sirona 8.2 Production unit Operating Instructions CEREC Primemill 8.2.2 Technical data Type designation CEREC Primemill or CEREC Primemill US Nominal mains voltage 100 V–240 V ~ Nominal mains frequency 50/60 Hz Nominal current 2.1 – 4.2  A Nominal power output 400 VA...

  • Page 63: Disposal

    Dentsply Sirona 9 Disposal Operating Instructions CEREC Primemill Disposal In accordance with Directive 2012/19/EU and national disposal regulations regarding old electrical and electronic devices, please be advised that such items must be disposed of in a special way within the European Union (EU).

  • Page 64: Consumable

    10 Consumable Dentsply Sirona Operating Instructions CEREC Primemill Consumable Instrument Usage Color Connection geometry of the force transmission Diamond 1.4 CS 6714088 Grinding White Triangular Diamond 1.2 CS 6714070 Grinding White Diamond 1.0 CS 6714062 Grinding White Diamond 0.6 CS...
  • Page 65 Dentsply Sirona 10 Consumable Operating Instructions CEREC Primemill Designation Illustration 6718410 Block clamp tool, spare part 6479856 HT torque wrench, spare 6479849 Torque wrench, spare 6623792 Adapter sleeve 6704790 Adapter sleeve removal tool 6718444 Calibration set, spare part 6732528 Calibration pin (2  x ), spare part 6258987 Ball pressure screw set (5 ...
  • Page 66 10 Consumable Dentsply Sirona Operating Instructions CEREC Primemill Designation Illustration 6718469 Screen insert, spare part 6429950 Filter MC/MCX (pack of 6 units) 6151562 10 Base-T crossover cable 10m 67 19 681 D3439 D3439.201.01.01.02    09.2019...

  • Page 67: Index

    Dentsply Sirona Index Operating Instructions CEREC Primemill Index Application, 9 Humidity range, 62 Base, 18 Installation site, 19 Building installation, 12 Installing the unit automatic, 27 manual, 27 Calibration tools removal, 27 Calibration phantom, 38 Instruments, 55, 61 Calibration pins, 38 Changing a defective instrument, 55 Care, cleaning, and disinfecting agents, 56 Intended use, 9 CE mark, 8...
  • Page 68 Index Dentsply Sirona Operating Instructions CEREC Primemill Safety instructions, 6 Scope of supply, 36 Temperature range, 62 Transport, 17 Type designation, 62 Unpacking, 17 Ventilation slots, 16 Water, 62 Water tank Changing the water, 53 Filling, 34 Odors, 51 Overview, 34, 52, 58 Removing water from the unit, 59 water change, 51 Weight, 62 67 19 681 D3439...
  • Page 70 We reserve the right to make any alterations which may be required due to technical improvements. © Sirona Dental Systems GmbH Sprache: englisch Printed in Germany D3439.201.01.01.02      09.2019 Ä.-Nr.:  000 000 Sirona Dental Systems GmbH 67 19 681 D3439 Fabrikstr. 31 Order No   ...

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