Table Of Contents - Endress+Hauser Proline Prosonic Flow 90 Operating Instructions Manual

Proline Prosonic Flow 90

Table of Contents

1 Safety instructions
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Installation, commissioning and operation . . . . . . . . 7
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Notes on safety conventions and icons . . . . . . . . . . . 8
2 Identification
. . . . . . . . . . . . . . . . . . . . . . . .
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Nameplate of the Prosonic Flow 90
transmitter . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2 Nameplate of the Prosonic Flow W/P
sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 Nameplate of the Prosonic Flow U sensors 10
2.1.4 Nameplate, connections . . . . . . . . . . . . . 11
2.2 CE mark, declaration of conformity . . . . . . . . . . . . 12
2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12
3 Installation
. . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Incoming acceptance, transport and storage . . . . . . 13
3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . 13
3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Installation dimensions . . . . . . . . . . . . . . 14
3.2.2 Installation location . . . . . . . . . . . . . . . . . 14
3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Inlet and outlet runs (clamp-on version) . 15
3.2.5 Inlet and outlet runs (Insertion version) . . 16
3.2.6 Connecting cable length . . . . . . . . . . . . . 16
3.2.7 Sensor arrangement (clamp-on) . . . . . . . . 17
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 18
3.3.1 Installing tensioning bands (clamp-on) . . . 18
3.3.2 Use of weld bolts for W/P sensors . . . . . . 20
3.3.3 Installing the measuring sensors
Prosonic Flow P . . . . . . . . . . . . . . . . . . . 21
3.3.4 Installing the measuring sensors
Prosonic Flow W/P (clamp-on) . . . . . . . . 22
3.3.5 Installing the measuring sensors
Prosonic Flow W (clamp-on) . . . . . . . . . . 24
3.3.6 Installing the measuring sensors
Prosonic Flow U (clamp-on) . . . . . . . . . . 25
3.3.7 Term explanations for Prosonic Flow W
(Insertion version) . . . . . . . . . . . . . . . . . . 28
3.3.8 Installing the measuring sensors Prosonic
Flow W (single path Insertion version) . . . 29
3.3.9 Installing the wall-mount housing, . . . . . . 32
3.4 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . 34
4 Wiring
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Connection of the sensor connecting cable . . . . . . . 35
4.1.1 Connection of Prosonic Flow W/P/U . . . 35
4.1.2 Cable specifications . . . . . . . . . . . . . . . . . 36
Endress+Hauser
. . . . . . . . . . . . . . . . . . .
13
35
7 4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 37
4.2.1 Connecting the transmitter . . . . . . . . . . . 37
4.2.2 Terminal assignment . . . . . . . . . . . . . . . . 38
4.2.3 HART connection . . . . . . . . . . . . . . . . . . 39
4.3 Potential equalisation . . . . . . . . . . . . . . . . . . . . . . . 40
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 40
4.5 Connection check . . . . . . . . . . . . . . . . . . . . . . . . . 41
9
5 Operation
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Display and operating elements . . . . . . . . . . . . . . . 44
5.3 Brief operating instructions to the function matrix . 45
5.3.1 General notes . . . . . . . . . . . . . . . . . . . . . 46
5.3.2 Enabling the programming mode . . . . . . . 46
5.3.3 Disabling the programming mode . . . . . . 47
5.4 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.5 Communication (HART) . . . . . . . . . . . . . . . . . . . . 48
5.5.1 Operating options . . . . . . . . . . . . . . . . . . 49
5.5.2 Current device description files . . . . . . . . 50
5.5.3 Device variables and process variables . . . 51
5.5.4 Universal / common practice HART
commands . . . . . . . . . . . . . . . . . . . . . . . . 52
5.5.5 Device status / Error messages . . . . . . . . 57
6 Commissioning
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.2 Commissioning via local display . . . . . . . . . . . . . . . 64
6.2.1 "Sensor installation" Quick Setup menu . . 64
6.2.2 "Commissioning" Quick Setup menu . . . . 65
6.3 Commissioning via a configuration program . . . . . . 67
6.3.1 Sensor installation . . . . . . . . . . . . . . . . . . 67
6.3.2 Commissioning . . . . . . . . . . . . . . . . . . . . 70
6.4 Application specific commissioning . . . . . . . . . . . . . 70
6.4.1 Zero point adjustment . . . . . . . . . . . . . . . 70
6.5 Hardware configuration . . . . . . . . . . . . . . . . . . . . . 72
6.5.1 Current output: active/passive . . . . . . . . . 72
7 Maintenance
8 Accessories
9 Trouble-shooting
9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 79
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 80
9.3 Process error messages . . . . . . . . . . . . . . . . . . . . . . 84
9.4 Process errors without messages . . . . . . . . . . . . . . 85
9.5 Response of outputs to errors . . . . . . . . . . . . . . . . . 86
9.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.7 Removing and installing printed circuit boards . . . . 89
9.8 Installation/removal of flowmeter sensors W
"Insertion" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.9 Replacing the device fuse . . . . . . . . . . . . . . . . . . . . 92
Table of Contents
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