Endress+Hauser Proline Prosonic Flow 90 Operating Instructions Manual
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Endress+Hauser Proline Prosonic Flow 90 Operating Instructions Manual

Endress+Hauser Proline Prosonic Flow 90 Operating Instructions Manual

Ultrasonic flow measuring system
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Operating Instructions
Proline Prosonic Flow 90
Ultrasonic Flow Measuring System
6
A0000891
BA068D/06/en/11.04
50099981
Valid as of version:
V 2.00.XX (Device software)

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Summary of Contents for Endress+Hauser Proline Prosonic Flow 90

  • Page 1 Operating Instructions Proline Prosonic Flow 90 Ultrasonic Flow Measuring System A0000891 BA068D/06/en/11.04 50099981 Valid as of version: V 2.00.XX (Device software)
  • Page 2 Brief operating instructions Proline Prosonic Flow 90 Brief operating instructions These brief operating instructions explain how to configure your measuring device quickly and easily: Safety instructions Page 7 Please read the safety instructions through carefully. A0000893 ▼ Connecting the transmitter Page 37 Install the sensors using the transmitter software.
  • Page 3 Proline Prosonic Flow 90 Brief operating instructions ▼ “SENSOR INSTALLATION” Quick Setup Page 64, 67 Measuring devices with a local display: Use this “Quick Setup” ( → Page 64) to determine the data required for sensor installation such as sensor distance (1), wire length, pipe materials, sound velocity in liquids, etc.
  • Page 4 Brief operating instructions Proline Prosonic Flow 90 Endress+Hauser...

  • Page 5: Table Of Contents

    Proline Prosonic Flow 90 Table of Contents Table of Contents Safety instructions Connecting the measuring unit ....37 ....
  • Page 6 Table of Contents Proline Prosonic Flow 90 9.10 Software history ......93 Technical data ..... .

  • Page 7: Safety Instructions

    • The device must be operated by persons authorized and trained by the plant operator. Strict compliance with the instructions in the Operating Instructions is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning.

  • Page 8: Return

    Endress+Hauser: • Always, enclose a fully completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC.

  • Page 9: Identification

    Proline Prosonic Flow 90 2 Identification Identification Device designation The “Prosonic Flow 90” flowmeter system consists of the following components: • Transmitter Prosonic Flow 90 • Measuring sensors Prosonic Flow W, P and U 2.1.1 Nameplate of the Prosonic Flow 90 transmitter...

  • Page 10: Nameplate Of The Prosonic Flow W/P Sensors

    2 Identification Proline Prosonic Flow 90 2.1.2 Nameplate of the Prosonic Flow W/P sensors ENDRESS+HAUSER PROSONIC FLOW W XXXXX-XXXXXXXXXXXX Order Code: XA0..D/ 12345678901 RY 2001 Ser.No.: 06/a3/..W-CL-1F-L-B Type: DN100 - DN4000 -20°C (-4°F) ... +80°C (+175°F) OPEN CLOSE IP67...

  • Page 11: Nameplate, Connections

    Proline Prosonic Flow 90 2 Identification 2.1.4 Nameplate, connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1/L+ Supply / Versorgung / N/L- Tension d'alimentation Active: 0/4...20mA, RL max. = 700 Ohm Passive: 4...20mA, max.

  • Page 12: Ce Mark, Declaration Of Conformity

    Laboratory Procedures” and with the EMC requirements of EN 61326/A1. The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms succesful testing of the device by affixing to it the CE mark.

  • Page 13: Installation

    Proline Prosonic Flow 90 3 Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 14: Installation Conditions

    3 Installation Proline Prosonic Flow 90 Installation conditions 3.2.1 Installation dimensions The dimensions and the fitting lengths of the sensors and the transmitter are on Page 104 ff. 3.2.2 Installation location Correct measuring is possible only if the pipe is full. Avoid the following installation locations: •...

  • Page 15: Orientation

    Proline Prosonic Flow 90 3 Installation 3.2.3 Orientation Vertical orientation Recommended orientation with upward direction of flow (View A). Entrained solids sink down. Gases rise away from the measuring sensor when fluid is not flowing. The piping can be completely drained and protected against build-up.

  • Page 16: Inlet And Outlet Runs (Insertion Version)

    3 Installation Proline Prosonic Flow 90 3.2.5 Inlet and outlet runs (Insertion version) If possible, install the sensor well clear of assemblies such as valves, T-pieces, elbows, etc. The long- est inlet or outlet run must always be taken into account if several flow obstructions are built in.

  • Page 17: Sensor Arrangement (Clamp-On)

    Proline Prosonic Flow 90 3 Installation 3.2.7 Sensor arrangement (clamp-on) The transmitter offers a number of options between 1 and 4 traverses for the type of installation. Please note that the signal strength is reduced with each additional reflection point in the pipe.

  • Page 18: Installation Instructions

    3 Installation Proline Prosonic Flow 90 Installation instructions 3.3.1 Installing tensioning bands (clamp-on) For W/P sensors DN 50...200 Push one of the supplied threaded bolts on the tensioning band. Run the tensioning band around the pipe without twisting it and push the end through the tensioning band lock (make sure that the screw is pushed up).
  • Page 19 Proline Prosonic Flow 90 3 Installation A0001110 Fig. 12: Tensioning band installation for DN 250...4000 For U sensors - DN 15...100 The procedure for installing the tensioning bands for the U sensor is explained on Page 25 in the “Installing the sensor Prosonic Flow U” Section.

  • Page 20: Use Of Weld Bolts For W/P Sensors

    3 Installation Proline Prosonic Flow 90 3.3.2 Use of weld bolts for W/P sensors Weld studs can be used instead of tensioning bands for the following types of installation of the W/P clamp-on measuring sensors. Note! To determine the sensor distance (distance from the centre of the first stud to the centre of the second bolt) use: •...

  • Page 21: Installing The Measuring Sensors Prosonic Flow P

    Proline Prosonic Flow 90 3 Installation 3.3.3 Installing the measuring sensors Prosonic Flow P 2 or 4 traverses version Fix a tensioning band for small or large nominal diameters as described on Page 18. Install the second tensioning band (threaded stud on the opposite side). The second tensioning band must still be moveable.

  • Page 22: Installing The Measuring Sensors Prosonic Flow W/P (Clamp-On)

    3 Installation Proline Prosonic Flow 90 3.3.4 Installing the measuring sensors Prosonic Flow W/P (clamp-on) 1 traverse version Fix a tensioning band for small or large nominal diameters as described on Page 18. Install the second tensioning band (threaded stud on the opposite side). The second tensioning band must still be moveable.
  • Page 23 Proline Prosonic Flow 90 3 Installation Push both of the sensor holders onto the pipe over the threaded studs and tighten the locking nuts using a spanner (AF 13). A0001114 Fig. 16: Installing the sensor holders Coat the contact surface of the sensors with an even (approx. 1 mm thick) layer of coupling fluid (from the centre to the groove, see Page 73).

  • Page 24: Installing The Measuring Sensors Prosonic Flow W (Clamp-On)

    3 Installation Proline Prosonic Flow 90 3.3.5 Installing the measuring sensors Prosonic Flow W (clamp-on) 2 or 4 traverses version Fix a tensioning band for small or large nominal diameters as described on Page 18. Install the second tensioning band (threaded stud on the opposite side). The second tensioning band must still be moveable.

  • Page 25: Installing The Measuring Sensors Prosonic Flow U (Clamp-On)

    Proline Prosonic Flow 90 3 Installation 3.3.6 Installing the measuring sensors Prosonic Flow U (clamp-on) In the case of pipes in the DN 15…32 nominal diameter range, use the retaining vee (a) supplied to reinforce the pipe. This retaining vee is only included in the DN 15….40 installa- tion set (see Accessories on Page 75).
  • Page 26 3 Installation Proline Prosonic Flow 90 Set the sensor distance on the sensor assembly by moving the sensors (c) along the assembly frame and tightening the sensor fixing nuts (d). Preferably, the sensor position is set symmet- rically to the rail centre.
  • Page 27 Proline Prosonic Flow 90 3 Installation Push down the screws (h) of tensioning band lock and tighten with a screwdriver so the bands cannot slip. If so desired, shorten the tensioning band then to the desired length. " Caution! – Danger of injury! Avoid sharp edges when shortening the tensioning band.

  • Page 28: Term Explanations For Prosonic Flow W (Insertion Version)

    3 Installation Proline Prosonic Flow 90 3.3.7 Term explanations for Prosonic Flow W (Insertion version) The graphic below provides you with an overview of the terms used when installing Prosonic Flow W (Insertion version). A0001123 Fig. 23: Explanation of terms for single path version...

  • Page 29: Installing The Measuring Sensors Prosonic Flow W (Single Path Insertion Version)

    Proline Prosonic Flow 90 3 Installation 3.3.8 Installing the measuring sensors Prosonic Flow W (single path Insertion version) Determine the installation area (e) on the pipe section: – Installation location: Page 14 – Inlet/outlet runs: Page 16 – Space required by the measuring point approx. 1x pipe diameter.
  • Page 30 3 Installation Proline Prosonic Flow 90 Mark the sensor distance (a) from the middle line starting from the first drillhole. Project the middle line to the back of the pipe and draw it on. A0001126 Fig. 26: Installing the measuring sensors, steps 5 and 6 Mark the drillhole on the middle line on the back of the pipe.
  • Page 31 Proline Prosonic Flow 90 3 Installation 10. Weld in both sensor holders. After welding, check the distance between the drill holes once again and measure the path length. Note! To determine the path length use: – the “Sensor Installation” Quick Setup menu if the measuring device has a local operation.

  • Page 32: Installing The Wall-Mount Housing

    3 Installation Proline Prosonic Flow 90 3.3.9 Installing the wall-mount housing, There are various ways of installing the wall-mount transmitter housing: • Direct wall mounting • Panel mounting (with separate mounting kit, accessories → Page 75) • Pipe mounting (with separate mounting kit, accessories → Page 75) "...
  • Page 33 Proline Prosonic Flow 90 3 Installation Panel mounting Prepare the installation opening in the panel (Fig. 31). Slide the housing through the front of the panel cutout. Screw the fasteners to the wall-mount housing. Screw the threaded rods into the brackets and tighten until the housing is firmly fixed to the panel wall.

  • Page 34: Installation Check

    3 Installation Proline Prosonic Flow 90 Installation check Perform the following checks after installing the measuring device on the pipe: Device condition and specifications Notes − Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, including see Page 95 ff.

  • Page 35: Wiring

    Wiring Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Connection of the sensor connecting cable 4.1.1...

  • Page 36: Cable Specifications

    Cable specifications Sensor cable • Use the ready-to-use cables supplied by Endress+Hauser with each sensor pair. • The cables are available in lengths of 5 m, 10 m, 15 m and 30 m. • You can choose between PTFE and PVC cable materials.

  • Page 37: Connecting The Measuring Unit

    Proline Prosonic Flow 90 4 Wiring Connecting the measuring unit 4.2.1 Connecting the transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.

  • Page 38: Terminal Assignment

    4 Wiring Proline Prosonic Flow 90 4.2.2 Terminal assignment Terminal No. (inputs/outputs) Order variant 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–) Current output − − − 90***-***********W...

  • Page 39: Hart Connection

    Proline Prosonic Flow 90 4 Wiring 4.2.3 HART connection Users have the following connection options at their disposal: • Direct connection to transmitter by means of terminals 26 / 27 • Connection by means of the 4...20 mA circuit. Note! •...

  • Page 40: Potential Equalisation

    IP 67/68 protection is maintained: • Only use cables supplied by Endress+Hauser with the corresponding sensor connectors. • The cable connector seals (1) must be clean, dry and undamaged when inserted in the seal groove.

  • Page 41: Connection Check

    Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 54 protection is maintained: • Only use cables supplied by Endress+Hauser with the corresponding sensor connectors. • The BNC cable connectors (1) must be clean, dry and undamaged.
  • Page 42 4 Wiring Proline Prosonic Flow 90 Endress+Hauser...

  • Page 43: Operation

    Proline Prosonic Flow 90 5 Operation Operation Quick operation guide You have a number of options for configuring and commissioning the device: Local display (optional) → Page 44 The local display enables you to read all of the important parameters directly at the measuring point, configure device-specific parameters in the field and commission the instrument.

  • Page 44: Display And Operating Elements

    5 Operation Proline Prosonic Flow 90 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the “Quick Setup” or the function matrix. The display consists of two lines; this is where measured values and/or status variables (direction of flow, bar graph, etc.) are displayed.

  • Page 45: Brief Operating Instructions To The Function Matrix

    Proline Prosonic Flow 90 5 Operation Brief operating instructions to the function matrix Note! • Please refer to the general notes on Page 46. • Function descriptions → see the “Description of Device Functions” manual HOME position → F → Entry to the function matrix Select a function group (e.g.

  • Page 46: General Notes

    • If programming is disabled and the OS keys are pressed in any function, a prompt for the code automatically appears on the display. • If “0” is entered as the customer's code, programming is always enabled. • The Endress+Hauser service organisation can be of assistance if you mislay your personal code. " Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring device, particularly measuring accuracy.

  • Page 47: Disabling The Programming Mode

    Proline Prosonic Flow 90 5 Operation 5.3.3 Disabling the programming mode Programming mode is disabled if you do not press an operating element within 60 seconds after you return to the HOME position. You can also disable programming in the “ACCESS CODE” function by entering any number (other than the customer's code).

  • Page 48: Communication (Hart)

    5 Operation Proline Prosonic Flow 90 Communication (HART) In addition to local operation, the measuring device can also be configured and measured values obtained by means of the HART protocol. Digital communication takes place using the 4...20 mA current output HART (see Page 39).

  • Page 49: Operating Options

    • Controlling the “Fieldcheck” tester/simulator Fieldcare FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA 193.

  • Page 50: Current Device Description Files

    • Use update function of handheld terminal • www.tof-fieldtool.endress.com (→ Download → Software → Device driver) ToF Tool - Fieldtool Package • CD-ROM (Endress+Hauser order number 50097200) • www.endress.com (→ Download → Software → Device driver) Fieldcare / DTM • CD-ROM (Endress+Hauser order number 50097200) •...

  • Page 51: Device Variables And Process Variables

    Proline Prosonic Flow 90 5 Operation 5.5.3 Device variables and process variables Device variables: The following device variables are available using the HART protocol: ID (decimal) Device variable OFF (not assigned) Volume flow Sound velocity Flow velocity Totalizer 1 Process variables: At the factory, the process variables are assigned to the following device variables: •...

  • Page 52: Universal / Common Practice Hart Commands

    5 Operation Proline Prosonic Flow 90 5.5.4 Universal / common practice HART commands The following table contains all the universal and common practice commands supported by Prosonic Flow 90. Command No. Command data Response data HART command / Access type...
  • Page 53 Proline Prosonic Flow 90 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read the primary process variable none 24 bytes are sent as a response: –...
  • Page 54 5 Operation Proline Prosonic Flow 90 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) – Read sensor information on none – Byte 0 2: Sensor serial number primary process variable –...
  • Page 55 Proline Prosonic Flow 90 5 Operation Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Write measuring range of primary Write the desired measuring range: The currently set measuring range is shown as the process variable –...
  • Page 56 5 Operation Proline Prosonic Flow 90 Command No. Command data Response data HART command / Access type (numeric data in decimal form) (numeric data in decimal form) Read assignment of the device none Display of the current variable assignment of the...

  • Page 57: Device Status / Error Messages

    Proline Prosonic Flow 90 5 Operation 5.5.5 Device status / Error messages You can read the extended device status, in this case, current error messages, via Command “48”. The command delivers information which are partly coded in bits (see table below).
  • Page 58 5 Operation Proline Prosonic Flow 90 Short error description ( → Page 80 ff. ) Byte Error no. not assigned – not assigned – not assigned – not assigned – No data transfer between amplifier and I/O board not assigned –...
  • Page 59 Proline Prosonic Flow 90 5 Operation Short error description ( → Page 80 ff. ) Byte Error no. not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned –...
  • Page 60 5 Operation Proline Prosonic Flow 90 Short error description ( → Page 80 ff. ) Byte Error no. Initialization is running. All outputs set to “0”. not assigned – not assigned – Positive zero return active not assigned – not assigned –...
  • Page 61 Proline Prosonic Flow 90 5 Operation Short error description ( → Page 80 ff. ) Byte Error no. not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned – not assigned –...
  • Page 62 5 Operation Proline Prosonic Flow 90 Endress+Hauser...

  • Page 63: Commissioning

    Proline Prosonic Flow 90 6 Commissioning Commissioning Function check Make sure that all final checks have been completed before you start up your measuring point: • “Installation check” checklist → Page 34 • “Connection check” checklist → Page 41 Switching on the measuring device Once the connection checks (see Page 41) have been successfully completed, it is time to switch on the power supply.

  • Page 64: Commissioning Via Local Display

    6 Commissioning Proline Prosonic Flow 90 Commissioning via local display 6.2.1 “Sensor installation” Quick Setup menu If the measuring device is equipped with a local operation, the sensor distance can be ascertained using the “Sensor” Quick Setup menu (Fig. 44).

  • Page 65: Commissioning" Quick Setup Menu

    Proline Prosonic Flow 90 6 Commissioning 6.2.2 “Commissioning” Quick Setup menu If the measuring device is equipped with a local operation, all the device parameters important for standard measuring mode can be configured easily and quickly using the “Commissioning” Quick Setup menu (Fig.
  • Page 66 6 Commissioning Proline Prosonic Flow 90 Note! The display returns to the function cell QUICK SETUP COMMISSIONING if you press the ESC key ) during interrogation. ➀ Only the units not yet configured in the current Quick Setup are offered for selection in each cycle.

  • Page 67: Commissioning Via A Configuration Program

    Proline Prosonic Flow 90 6 Commissioning Commissioning via a configuration program 6.3.1 Sensor installation For sensor installation with the configuration program “ToF Tool - Fieldtool Package” any “Quick Setup” menus which correspond to the local operation exist. Other methods (see table) are available for determining the relevant values for sensor distance, wire length, etc.
  • Page 68 6 Commissioning Proline Prosonic Flow 90 Procedure (determining data for sensor installation) You can use the following tables to select and configure, in the correct order, the functions required to install the sensor: • “clamp-on” sensor installation → Page 68 •...
  • Page 69 Proline Prosonic Flow 90 6 Commissioning Didsplay wire length WIRE LENGTH CABLE LENGTH (for sensor installation) Didsplay sensor distance SENSOR DISTANCE SENSOR DISTANCE (for sensor installation) Note! • All functions are described in detail in the “Description of Device Functions” manual, which is a separate part of this Operating Instruction! •...

  • Page 70: Commissioning

    In instances of this nature, please contact your Endress+Hauser service center. • You can view the currently valid zero point value using the “ZERO POINT” function (see the “Description of Device Functions”...
  • Page 71 Proline Prosonic Flow 90 6 Commissioning Performing a zero point adjustment Operate the system until normal operating conditions resume. Stop the flow (v = 0 m/s). Check the shut-off valves for leaks. Check that operating pressure is correct. Using the local display, select the “ZERO POINT ADJUSTMENT” function in the function matrix: HOME →...

  • Page 72: Hardware Configuration

    6 Commissioning Proline Prosonic Flow 90 Hardware configuration 6.5.1 Current output: active/passive The current output can be configured as “active” or “passive” by means of various jumpers on the I/O board. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 73: Maintenance

    Proline Prosonic Flow 90 7 Maintenance Maintenance The Prosonic Flow 90 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.
  • Page 74 7 Maintenance Proline Prosonic Flow 90 Endress+Hauser...

  • Page 75: Accessories

    Proline Prosonic Flow 90 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organisation can provide detailed informa- tion on the order codes of your choice.
  • Page 76 Handheld terminal for remote parameterisation and for DXR375 **** DXR 375 handheld terminal obtaining measured values via the current output HART (4...20 mA). Contact your Endress+Hauser representative for more information. − Applicator Software for selecting and configuring flowmeters. DKA80 Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC.
  • Page 77 – Commissioning, maintenance analysis – Configuring measuring devices – Service functions – Visualization of process data – Trouble-shooting – Controlling the “Fieldcheck” tester/simulator Contact your Endress+Hauser representative for more information. − Fieldcheck Tester/simulator for testing flowmeters in the field. DXC10 When used in conjunction with the “ToF Tool - Field-...
  • Page 78 8 Accessories Proline Prosonic Flow 90 Endress+Hauser...

  • Page 79: Trouble-Shooting

    Proline Prosonic Flow 90 9 Trouble-shooting Trouble-shooting Trouble-shooting instructions Always start trouble-shooting with the checklist below, if faults occur after start-up or during oper- ation. This takes you directly (via various queries) to the cause of the problem and the appropriate remedial measures.

  • Page 80: System Error Messages

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. The procedures on Page 8 must be carried out before you return a flowmeter to Endress+Hauser. Always enclose a fully completed “Declaration of contamination” form. You will find a preprinted form at the back of this manual.
  • Page 81 Proline Prosonic Flow 90 9 Trouble-shooting Type Error message / No. Cause Remedy / spare part SENSOR UP Connection between sensor and – Check the cable connection # 084 transmitter interrupted between the sensor and the transmitter. – Check that the sensor connector is fully screwed in.
  • Page 82 9 Trouble-shooting Proline Prosonic Flow 90 Type Error message / No. Cause Remedy / spare part RANGE CUR.OUT n Current output: – Change the upper or lower range # 351...354 Flow is out of range. values, as applicable. – Increase or reduce flow, as applica- ble.
  • Page 83 Proline Prosonic Flow 90 9 Trouble-shooting Type Error message / No. Cause Remedy / spare part → No. # 6xx Simulation operation active POS. ZERO-RET. Positive zero return active. Switch off positive zero return # 601 " Caution! This is the highest priority notice message.

  • Page 84: Process Error Messages

    9 Trouble-shooting Proline Prosonic Flow 90 Process error messages Process errors can be defined as either “Fault” or “Notice” messages and can thereby be weighted differently. Determination of this is done via the function matrix (→ see the “Description of Device Functions” manual).

  • Page 85: Process Errors Without Messages

    The following options are available for tackling problems of this nature: some other fault not described above has occurred. Request the services of an Endress+Hauser service technician In these instances, please contact If you contact our service organisation to have a service technician sent out,...

  • Page 86: Response Of Outputs To Errors

    9 Trouble-shooting Proline Prosonic Flow 90 Response of outputs to errors Note! The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the “Description of Device Functions”...
  • Page 87 Proline Prosonic Flow 90 9 Trouble-shooting Failsafe mode of outputs and totalizers Process/system error is present Positive zero return is activated Totalizer STOP Totalizer stops The totalizer is paused until the fault is rectified. ACTUAL VALUE The fault is ignored. The totalizers continue to count in accordance with the current flow value.

  • Page 88: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organisation by providing the serial number printed on the nameplates (see Page 9). Spare parts are shipped as sets comprising the following parts: •...

  • Page 89: Removing And Installing Printed Circuit Boards

    Remove the cover (4) from the electronics compartment by loosening the screws. Removal of boards (6, 7, 8): Insert a thin pin into the opening (5) and pull the board out of the holder. Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser replacement parts. Endress+Hauser...
  • Page 90 9 Trouble-shooting Proline Prosonic Flow 90 A0001146 Fig. 50: Wall-mount housing: removing and installing printed circuit boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Sensor signal cable...

  • Page 91: Installation/Removal Of Flowmeter Sensors W "Insertion

    Proline Prosonic Flow 90 9 Trouble-shooting Installation/removal of flowmeter sensors W “Insertion” The active part of the flowmeter sensor W “Insertion” can be replaced without interrupting the process. Pull the sensor connector (1) out of the sensor cover (3). Remove the small retainer ring (2). This is located on the top of the sensor neck and keeps the sensor cover in place.

  • Page 92: Replacing The Device Fuse

    – Power supply 85...260 V AC → 0.8 A slow-blow; 5.2 x 20 mm – Ex-systems → see appropriate Ex documentation Assembly is the reverse of the disassembly procedure. " Caution! Use only original Endress+Hauser replacement parts. A0001148 Fig. 52: Replacing the device fuse on the power unit board Protective cap...

  • Page 93: Software History

    Proline Prosonic Flow 90 9 Trouble-shooting 9.10 Software history Date Software version Changes to software Operating Instructions 11.2004 2.00.XX Software expansion: 50099981/11.04 – Prosonic Flow P sensor – Language group (contains the language Chinese and English) New functionalities: – DEVICE SOFTWARE → Device software displayed (NAMUR-recommendation 53) –...
  • Page 94 9 Trouble-shooting Proline Prosonic Flow 90 Endress+Hauser...

  • Page 95: Technical Data

    Proline Prosonic Flow 90 10 Technical data Technical data 10.1 Technical data at a glance 10.1.1 Application • Measuring the flow rate of fluids in closed piping systems. • Applications in measuring, control and regulation technology for monitoring processes. 10.1.2...

  • Page 96: Output

    10 Technical data Proline Prosonic Flow 90 10.1.4 Output Output signal Current output: Active/passive selectable, galvanically isolated, time constant selectable (0.05...100 s), full scale value selectable, temperature coefficient: typically 0.005% o.r./°C, resolution: 0.5 µA. < 700 Ω (for HART: R ≥...

  • Page 97: Power Supply

    Proline Prosonic Flow 90 10 Technical data 10.1.5 Power supply Electrical connections see Page 35 ff. Potential equalisation see Page 40 Cable entries Power supply and signal cables (inputs/outputs): • Cable entry M20 x 1.5 or • Cable gland for cables with Ø 6...12 mm •...

  • Page 98: Performance Characteristics

    10 Technical data Proline Prosonic Flow 90 10.1.6 Performance characteristics Reference operating • Fluid temperature: +28 °C ± 2 K conditions • Ambient temperature: +22 °C ± 2 K • Warm-up period: 30 minutes Installation: • Inlet run >10 x DN •...

  • Page 99: Operating Conditions

    Proline Prosonic Flow 90 10 Technical data 10.1.7 Operating conditions Installation Installation instructions Any orientation (vertical, horizontal) Restrictions and additional installation instructions → Page 14 ff. Clamp-on version → Page 15 Inlet and outlet runs Insertion version → Page 16...
  • Page 100 10 Technical data Proline Prosonic Flow 90 Shock and vibration resistance according to IEC 68-2-6 Electromagnetic compatibility To EN 61326/A1 (IEC 1326) “Emission to class A requirements” and NAMUR Recommendations (EMC) NE 21/43. Process conditions Medium temperature range • Flowrate measuring sensors Prosonic Flow P (clamp-on): –40...+80 °C / 0...+170 °C...

  • Page 101: Mechanical Construction

    Proline Prosonic Flow 90 10 Technical data 10.1.8 Mechanical construction Design / dimensions see Page 104 ff. Weight Transmitter housing: • Wall-mount housing: 6.0 kg Measuring sensors: • Flowrate measuring sensors P (clamp-on) incl. mounting rail and tensioning bands: 2.8 kg •...

  • Page 102: Human Interface

    The transmitter housing (wall-mount housing) is suitable for use in ATEX II3G (hazardous Zone 2). Information about currently available Ex versions (ATEX, FM, CSA, etc.) can be supplied by your Endress+Hauser Sales Centre on request. All explosion protection data are given in a separate documentation which is available upon request.

  • Page 103: 10.1.12 Accessories

    10 Technical data 10.1.12 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor (see Page 75). The Endress+Hauser service organisation can provide detailed information on the order codes of your choice.

  • Page 104: Dimensions Of Wall-Mount Housing

    10 Technical data Proline Prosonic Flow 90 10.2 Dimensions of wall-mount housing > 50 11.5 11.5 A0001150 Dimensions of wall-mount housing (panel mounting and pipe installation → Page 33) Fig. 54: Endress+Hauser...

  • Page 105: Dimensions Of P Sensors (Clamp-On)

    Proline Prosonic Flow 90 10 Technical data 10.3 Dimensions of P sensors (clamp-on) 2 or 4 traverses version A0001154 Fig. 55: Dimensions of P sensor (clamp-on) / (version: 2 or 4 traverses) a = Sensor spacing can be determined using Quick Setup...

  • Page 106: Dimensions Of W Sensors (Clamp-On)

    10 Technical data Proline Prosonic Flow 90 10.4 Dimensions of W sensors (clamp-on) A0001151 Fig. 57: Dimensions of W sensor (clamp-on) a = Sensor spacing can be determined using Quick Setup b = Pipe outer diameter (defined by the application) 10.5...

  • Page 107: Dimensions Of W Sensors (Insertion Version)

    Proline Prosonic Flow 90 10 Technical data 10.6 Dimensions of W sensors (Insertion version) ~ 150 A0001153 Fig. 59: Dimensions of W sensors (Insertion version) A = View A a = Pipe outer diameter (defined by the application) b = Sensor spacing determinable using Quick Setup...
  • Page 108 10 Technical data Proline Prosonic Flow 90 Endress+Hauser...
  • Page 109 Proline Prosonic Flow 90 Index Index Cable specifications (sensor cable) ....36 Commubox FXA 191 ......39 Accessories .
  • Page 110 Index Proline Prosonic Flow 90 Measuring sensors Prosonic Flow W (clamp-on), Nominal pressure 1 traverse ....... . . 22 see Medium pressure range Panel mounting of the wall-mount housing .
  • Page 111 Proline Prosonic Flow 90 Index Wire measurer ....... . . 22 Wiring Safety icons .
  • Page 112 Index Proline Prosonic Flow 90 Endress+Hauser...
  • Page 113 "CAJ?P?RGML MD AMLR?KGL?RGML $EAR CUSTOMER "ECAUSE OF LEGAL DETERMINATIONS AND FOR THE SAFETY OF OUR EMPLOYEES AND OPERATING EQUIPMENT WE NEED THIS $ECLARATION OF CONTAMINATION WITH YOUR SIGNATURE BEFORE YOUR ORDER CAN BE HANDLED 0LEASE INCLUDE THE COMPLETELY FILLED IN DECLARATION WITH THE DEVICE AND THE SHIPPING DOCUMENTS IN ANY CASE !DD ALSO SAFETY SHEETS AND  OR SPECIFIC HANDLING INSTRUCTIONS IF NECESSARY 4YPE OF DEVICE  SENSOR 3ERIAL NO...
  • Page 114 www.endress.com/worldwide BA068D/06/en/11.04 50099981 FM+SGLM6.0...

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