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Endress+Hauser FLOWSIC600-XT Operating Instructions Manual
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Endress+Hauser FLOWSIC600-XT Operating Instructions Manual

Endress+Hauser FLOWSIC600-XT Operating Instructions Manual

Ultrasonic gas flow meter
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8029748/AE00/V2-6/2024-12
Operating Instructions
FLOWSIC600-XT
Ultrasonic Gas Flow Meter

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Summary of Contents for Endress+Hauser FLOWSIC600-XT

  • Page 1 Products Solutions Services 8029748/AE00/V2-6/2024-12 Operating Instructions FLOWSIC600-XT Ultrasonic Gas Flow Meter...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for Endress+Hauser SICK GmbH+Co. KG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.
  • Page 3 FLOWSIC600-XT Glossary Warning symbols ATEX ATEX: Atmosphères Explosifs: Abbreviation for IMMEDIATE HAZARD European standards that govern safety in potentially of severe injuries or death explosive atmospheres Canadian Standards Association (www.csa.ca) Direct Current Hazard (general) Electronic Volume Corrector High frequency, e.g. HF pulse...
  • Page 4 FLOWSIC600-XT Information symbols Information on product condition with regard to protection against explosions (general) Information on product characteristics related to European Directive ATEX Information on product characteristics related to explosion protection in accordance with the IECEx scheme. Important technical information for this product...
  • Page 5 Correction in FLOWSIC600-XT electronics ........23...
  • Page 6 3.3.4.2 Fitting the FLOWSIC600-XT in the pipeline ....... 60 3.3.5 Signal Processing Unit alignment .
  • Page 7 3.4.2 General connection of the FLOWSIC600-XT ....... . . 67 3.4.3...
  • Page 8 Cleaning the FLOWSIC600-XT ........
  • Page 9 ..............137 Connection diagrams for operation of the FLOWSIC600-XT in accordance with ATEX/IECEx .
  • Page 10 CONTENTS Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 11 FLOWSIC600-XT Important information FLOWSIC600-XT Important information About this document Important safety information Intended use Responsibility of user Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 12 Regularly check leak tightness of equipment. Hazard through heavy loads 1.2.2 The FLOWSIC600-XT measuring system must be attached securely to the carrying structure when being transported and installed. ▸ Only use lifting gear and equipment (e.g. lifting straps) suitable for the weight to be lifted.
  • Page 13 1.3.2 The FLOWSIC600-XT measuring system is used for measuring the actual volumetric flow rate of gases transported in pipelines. Apart from that, the FLOWSIC600-XT can also determine the actual corrected volume and the sound velocity. Separate meters are available to determine the gas volume depending on the flow direction.
  • Page 14 FLOWSIC600-XT Operation in potentially explosive atmospheres 1.3.3 The FLOWSIC600-XT is suitable for use in potentially explosive atmospheres: IECEx Ex db ia op is [ia Ga] IIA /IIC T4 Gb Ex db eb ia op is [ia Ga] IIA/IIC T4 Gb...
  • Page 15 European Directive 2014/68/EC for pressure equipment. Restrictions of use 1.3.5 Check the FLOWSIC600-XT is suitably equipped for your application (e.g., gas conditions). NOTICE: ▸ The plant operator must ensure that the upper/lower limit values shown on the type plate are not overflown or underflown in operation.
  • Page 16 Important information FLOWSIC600-XT Responsibility of user 1. 4 ▸ Only put the FLOWSIC600-XT into operation after reading the Operating Instructions. ▸ Observe all safety information. ▸ If anything is not clear: Please contact Endress+Hauser Customer Service. Designated users 1.4.1 These Operating Instructions are intended for skilled persons familiar with the following tasks: ●...
  • Page 17 Only use the FLOWSIC600-XT as described in these Operating Instructions. The manufacturer bears no responsibility for any other use. ▸ Do not carry out any work or repairs on the FLOWSIC600-XT not described in these Operating Instructions. ▸ Do not remove, add or change any components in or on the FLOWSIC600-XT unless such changes are officially allowed and specified by the manufacturer.
  • Page 18 Important information FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 19 Operating modes, meter states and signal output Interfaces Totalizers Diagnostics function i-diagnostics Data processing in FLOWSIC600-XT Sealing PowerIn Technology Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 20 Product description FLOWSIC600-XT System components 2. 1 The FLOWSIC600-XT measuring system consists of the following hardware components: Fig. 2 Overview FLOWSIC600-XT Rear view 1 Signal Processing Unit 2 Meter body 3 Cover caps for ultrasonic transducers 4 Cover cap for integrated pressure and temperature sensor Fig.
  • Page 21 Ultrasonic transducers 2.1.2 Ultrasonic transducers optimally tuned to system requirements are fitted on the FLOWSIC600-XT. The high quality of the transducer design provides the basis for accurate and highly stable transit time measurement of the ultrasonic signals with nanosecond precision.
  • Page 22 Pipe inner diameter Determination of gas velocity 2.2.1 The FLOWSIC600-XT determines the gas velocity on each measuring path 10 times per second as standard. The following calculations are carried out to determine the gas volume. Determination of transit time of ultrasonic signals 2.2.1.1...
  • Page 23 Measuring section diameter – Register number 7418 Pipe diameter Endress+Hauser recommends leaving this meter body correction in the device. Correction outside the FLOWSIC600-XT electronics (flow computer) 2.3.2 If the meter body diameter is to be corrected in a connected flow computer, it is important to adjust the device-internal correction accordingly.
  • Page 24 Product description FLOWSIC600-XT 1 The inner diameter of the measuring section of the meter body (register #7418) must be stored in the flow computer as the reference diameter. 2 The influence of pressure and temperature on the reference diameter is corrected against the calibration conditions with the specific constants α...
  • Page 25 FLOWSIC600-XT FLOWSIC600-XT 2plex 2.4.2 The FLOWSIC600-XT 2plex is a very compact combination of a gas flow meter for custody transfer with a control measuring device, and provides advanced diagnostics functionality with an additional independent measuring path. With their different path arrangements and the resulting difference in sensitivity, the...
  • Page 26 Fig. 7 FLOWSIC600-XT Quatro FLOWSIC600-XT Forte 2.4.4 The FLOWSIC600-XT Forte provides eight paths on two different path levels and is especially suitable for installation in systems with short inlet and outlet sections. Fig. 8 FLOWSIC600-XT Forte Endress+Hauser...
  • Page 27 Product description FLOWSIC600-XT C 2.4.5 The FLOWSIC600-XT C is a 4-path meter for all gas applications subject to custody transfer similar to the FLOWSIC600-XT, but with a different meter body shape. Optional functions such as the integrated pressure/temperature sensor or i-diagnostics are not available.
  • Page 28 Product description FLOWSIC600-XT Fig. 11 FLOWSIC600-XT Gateway Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 29 FLOWSIC600-XT Product description Operating software FLOWgate 2 . 5 The FLOWgate operating software allows user-friendly access to all measured values of the device. For information on FLOWgate operating software, see “Software Manual FLOWgate ”. The Software Manual is on the or the product web site.
  • Page 30 Access rights 2.5.3 The FLOWSIC600-XT provides not only various access levels but also allows several single users per access level. Only one user can be logged onto the device at any one time. Three different users with the same access rights are possible for access levels “User” and “Authorized user”.
  • Page 31 The FLOWSIC600-XT can have the following status during measuring mode: ● Measurement valid ● Measurement invalid ● Maintenance request In measuring mode, the FLOWSIC600-XT operates in one of three meter statuses depending on the measuring conditions. Air test mode 2.6.2 Air test mode serves to carry out a test bench calibration with the test medium air at ambient pressure.
  • Page 32 Digital outputs 2.7.2 The FLOWSIC600-XT has 4 digital outputs (FO.0, FO.1, DO.2 and DO.3) to output the impulses proportional to the flow rate and status information. The digital outputs are electrically isolated with a synchronous refresh in a configurable period between 0.1 to 1 s.
  • Page 33 FLOWSIC600-XT Product description Pulse output An adjustable measured value can be output on the two pulse outputs FO.0 (DO.0) and FO.1 (DO.1) proportional to the frequency. The maximum adjustable frequency is 10 kHz. The following can be set as output value via the associated configuration register: ●...
  • Page 34 Inverted with error signaling Error case NOTICE: The measurement is marked as invalid when the FLOWSIC600-XT is in Configuration mode with open calibration switch. The device goes into “Error” mode. The representation of this behavior via the pulse output is done by selecting “Inverted with error signaling”.
  • Page 35 Instructions FLOWSIC600-XT: Interfaces”. Optical data interface 2.7.5 The FLOWSIC600-XT has an optical interface compliant with IEC 62056-21 on the front panel with bit-serial, asynchronous data transfer (protocol MODBUS RTU). A computer can be connected using an infrared/USB adapter (Part No. 6050602).
  • Page 36 Fingerprint System 2.9.1 The FLOWSIC600-XT is equipped with a so-called Fingerprint System, which records process and diagnostic data to examine the current operating state for changes to an operating state in the past. A warning can be generated when changes are detected. In addition, it is possible to obtain complete images of device statuses at different points in time.
  • Page 37 FLOWSIC600-XT Product description Fig. 16 „Fingerprint System“ example Reference for Current Calibration field commissioning operating status Zero point Zero point Zero point Forward Forward Forward 1.5..3 m/s 1.5..3 m/s Punkt 1 Point 1 1.5..3 m/s 1.5..3 m/s 3..6 m/s 3..6 m/s...
  • Page 38 As standard, no entries are overwritten when the logbook is full. An error message is output. NOTICE: Type approval Meter status “Measurement invalid” is activated when the FLOWSIC600-XT is configured as a verifiable meter and the maximum number of entries is reached in the metrology logbook or parameter logbook. Measured volumes are registered in the malfunction volume encoder totalizers.
  • Page 39 FLOWSIC600-XT Product description Archives 2.10.2 ● One configurable diagnostics archive (6,000 entries) Diagnostics data are saved in cyclic intervals in the diagnostics archive. The storage period can be set in the range from 15 min to 6 h. Dataset number, timestamp, various global measured values, status information and path information are saved.
  • Page 40 Product description FLOWSIC600-XT Protection of parameters from undesired changes 2.10.3 Three different mechanisms have been integrated as protection of the parameters from undesired changes or manipulation attempts: ● User identification Users must identify themselves with a user ID and a user password as protection against manipulation attempts.
  • Page 41 FLOWSIC600-XT Product description Sealing 2 . 11 The meter has metrological seal positions on the electronics cover, display cover, terminal compartment covers and the transducer cover caps. Sealing can be done with adhesive labels. Alternatively the terminal compartment covers can be sealed with wire seals.
  • Page 42 Product description FLOWSIC600-XT Fig. 18 Sealing the Ex-d terminal compartment 1 Wire seal with screw with cross hole 2 Ex-d terminal compartment cover 3 Adhesive label Fig. 19 Sealing the Ex-e or Ex-i terminal compartment 1 Adhesive label 2 Terminal compartment cover...
  • Page 43 ▸ Contact Endress+Hauser Service for a new battery. The highly efficient energy concept of the FLOWSIC600-XT guarantees continuous power supply via an optional integrated backup battery in the event of a mains power failure. This ensures continuous measuring operation for up to three weeks.
  • Page 44 Product description FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 45 FLOWSIC600-XT Installation FLOWSIC600-XT Installation Hazards during installation General information Mechanical installation Electrical installation Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 46 Installation FLOWSIC600-XT Hazards during installation 3. 1 WARNING: Hazards during installation work ▸ Do not carry out any welding work on lines with meters fitted. ▸ Comply exactly with mandatory and approved methods. ▸ Observe and comply with regulations of the plant operator.
  • Page 47 Water pressure test in the plant (optional) 3.2.3 Consultation with Endress+Hauser is mandatory when an inspection of the plant in which a FLOWSIC600-XT is installed is to be carried out by means of water pressure. Endress+Hauser evaluates and checks the inquiry as to whether the installed ultrasonic transducers can withstand the planned water pressure or whether they need to be replaced with so-called blind plugs.
  • Page 48 (external and internal corrosion). The FLOWSIC600-XT can be installed in straight inlet and outlet pipes depending on the installation configuration (→ p. 51, §3.3.4.1): The inlet and outlet pipes must have the same nominal size as the meter body. The inner diameter is shown in the Data Sheet and is based on the nominal flange value and the standard.
  • Page 49 45° 45° ▸ If a lifting angle of 45° cannot be ensured due to construction of the FLOWSIC600-XT, e.g. for 2plex devices, a suitable traverse hoist must be used for lifting. ▸ For meters of nominal size DN80/3" and DN100/4" with double electronics (Y-neck), the lifting lugs for correct alignment of the electronics must be removed and replaced with dummy plugs.
  • Page 50 Installation FLOWSIC600-XT Gas flow direction NOTICE: Observe the gas flow direction ▸ A directional arrow shows the gas flow direction in accordance with OIML R 137-1&2 (see Figure). ▸ The forward or main flow direction is marked with “+” and the reverse direction with “-”.
  • Page 51 FLOWSIC600-XT Installation Installation configurations 3.3.4.1 Unidirectional Fitting the FLOWSIC600-XT for unidirectional flow. Fig. 21 Unidirectional use ≥ D ≥ A ≥ A ≥ D ≥ B ≥ C 1. FLOWSIC600-XT 2. Temperature measuring point 3. Flow conditioner NOTICE: Installation configuration (B) with the flow conditioner refers to Endress+Hauser conditioner types (according to Endress+Hauser documents 9211778 and 9211779).
  • Page 52 2-5 DN mance per §6.3 Characterized by CPA or Endress+Hauser flow conditioners. Better repeatability and linearity is achieved by using a flow conditioner; both configurations meet the performance requirements of AGA 9. Local requirements for the inlet section may vary.
  • Page 53 FLOWSIC600-XT Installation Bidirectional Fitting the FLOWSIC600-XT for bidirectional flow. Fig. 22 Bidirectional use without flow conditioner (configuration A) ≥ A ≥ A 3 ... 5 DN 3 ... 5 DN 1. FLOWSIC600-XT 2. Alternative temperature measuring points 3. Flow conditioner...
  • Page 54 NOTICE: Installation configuration (B) with the flow conditioner refers to Endress+Hauser conditioner types (according to Endress+Hauser documents 9211778 and 9211779). When using CPA conditioner types, a distance between the conditioner and meter of at least 3 DN must be considered for CPA 55E inlet length and of at least 5 DN for CPA 50E inlet length.
  • Page 55 FLOWSIC600-XT Installation Better repeatability and linearity is achieved by using a flow conditioner; but both configurations meet the performance requirements of AGA 9. Local requirements for the inlet section may vary. The maximum gas velocity in the pipe is limited to 40 m/s in configurations with flow conditioner.
  • Page 56 Installation FLOWSIC600-XT Flange-to-flange unidirectional Fitting the FLOWSIC600-XT for unidirectional flange-to-flange use. Fig. 24 Unidirectional flange-to-flange use ≥ 3 DN 1 ... 5 DN ≥ A ≥ A ≥ 3 DN 1 ... 5 DN 1. FLOWSIC600-XT (8 paths) 2. FLOWSIC600-XT (4+1 paths) 3.
  • Page 57 FLOWSIC600-XT Installation Configuration 1 (A) Class 0.5 7 DN AGA Report 9 4th Edition, 2022 “Metering package performance” according to Appendix C 7 DN Configuration 2 (B) OIML R137 Class 1.0 5 DN 2 DN 3 DN Class 0.5 7 DN...
  • Page 58 Installation FLOWSIC600-XT Flange-to-flange bidirectional Fitting the FLOWSIC600-XT for bidirectional flange-to-flange use. Fig. 25 Bidirectional flange-to-flange use without flow conditioner (configuration A) ≥ A ≥ D 3 ... 5 DN 3 ... 5 DN 1. FLOWSIC600-XT (8 paths) 2. FLOWSIC600-XT (4+1 paths) 3.
  • Page 59 FLOWSIC600-XT Installation In order to minimize the additional influence of errors during transfer from calibration to application, it is recommended to use the same flow conditioner as well as the same pipes, in the same orientation as when calibrating the meter.
  • Page 60 FLOWSIC600-XT Fitting the FLOWSIC600-XT in the pipeline 3.3.4.2 1 Use the lifting gear to position the FLOWSIC600-XT in the desired location in the pipe- line. 2 Lead the pipelines free of tension to the device being fitted. 3 Check for correct seating and alignment of the flange gaskets after installing the flange bolts, but prior to tightening.
  • Page 61 FLOWSIC600-XT Installation Table 4 Mounting sets Flange sealing Nominal Pressure Endress+Hauser surface to Part size [inch] levels Part No. thread base clearance Mounting set BZ 3" A0150RF CL150 2096366 B7/2H VZ3.1 CL300 Mounting set BZ 3" 300/600 CL600 2096372 4"300 B7/2H VZ3.1...
  • Page 62 Installation FLOWSIC600-XT Signal Processing Unit alignment 3.3.5 The Signal Processing Unit can be rotated for the best possible view on the display and safe cable routing (→ Fig. 28). A stop on the housing prevents the Signal Processing Unit from being turned by more than 330°:...
  • Page 63 3 . 4 Requirements for use in potentially explosive atmospheres 3.4.1 The FLOWSIC600-XT is as suitable for use in potentially explosive atmospheres classified in Zone 1 and Zone 2. IECEx Ex db ia op is [ia Ga] IIA /IIC T4 Gb...
  • Page 64 In all other variants of FLOWSIC600-XT, the ultrasonic transducers may only be connected and disconnected when under voltage only when this is specified by the device identification. The identification must contain as a minimum the specification [ia Ga] whereby this is applicable only for the danger area concerned as well as the specified ignition group.
  • Page 65 The ambient temperature must be within the range specified on the Signal Processing Unit type plate. The meter body becomes part of the pipeline as soon as the FLOWSIC600-XT is installed in the pipeline. The wall of the pipeline and the meter body are then deemed a zone- separating barrier.
  • Page 66 Additional requirements for operation of ultrasonic transducers in Zone 0 classified areas FLOWSIC600-XT is either available in the completely intrinsically safe variant and is identified with device protection level Ga after the temperature class or the identification contains, among others [ia Ga], which identifies the intrinsically safe control of the ultrasonic transducers.
  • Page 67 FLOWSIC600-XT Installation General connection of the FLOWSIC600-XT 3.4.2 Fig. 30 Connection diagram FLOWSIC600-XT Compressibility factor Z Electronic Volume Corrector Gas volume flow rate (EVC) / Flow Computer (FC) (std.) Heating value H Energy content RS485 / MODBUS Volumetric Temperature flow a. c.
  • Page 68 Electrical connections 3.4.4 The Signal Processing Unit enclosure of the FLOWSIC600-XT comprises a flameproof enclosure and an adjacent separate chamber. With Ex-e wiring (→ Fig. 32), the Ex-d inputs and outputs run through a line duct to the Ex-e terminals in the Ex-e terminal compartment.
  • Page 69 FLOWSIC600-XT Installation Fig. 32 Ex-de enclosure version 1 Flameproof enclosure with I/O electronics 2 Ex-d terminal compartment cover 3 Cable gland (5x M20 or 1/2“ NPT) 4 Ex-e terminal compartment 5 Ex-e terminal compartment cover 6 Ex-i transducer electronics with cover and backup battery...
  • Page 70 Installation FLOWSIC600-XT Fig. 33 Ex-i enclosure version 1 Cable gland (5x M20 or 1/2“ NPT) 2 Ex-i terminal compartment 3 Ex-i terminal compartment cover 4 Ex-i transducer electronics with cover and backup battery 5 Display unit Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 71 FLOWSIC600-XT Installation Available input/output configurations 3.4.5 See the model name on the type plate for the interface configuration: Fig. 34 Model name (example) F6A - - T218 I/O Configuration / Data Interfaces ▸ Complete description of the model name, see → p. 169, §9.6.
  • Page 72 Ex d/de Cable diameter 6 … 12 mm Fixing range of the cable glands OZ-BL-CY 2x1.5 mm² is only suitable for the power supply of the FLOWSIC600-XT. Digital output, current output, encoder, pressure and temperature sensors Specification Remark Type of cable...
  • Page 73 ▸ Reconnect all cables after the loop resistance test. NOTICE: Incorrect cabling may cause failure of the FLOWSIC600-XT! This will invalidate warranty claims. The manufacturer assumes no liability for consequential damage. Endress+Hauser...
  • Page 74 Safety-relevant parameters Ex-i 3.4.8.1 NOTICE: The FLOWSIC600-XT with intrinsically safe inputs and outputs (Ex ia version) contains a shunt Zener diode barrier. Grounding the FLOWSIC600-XT must satisfy the requirements for grounding intrinsically safe power circuits in compliance with IEC 60079-14.
  • Page 75 FLOWSIC600-XT Installation Connection parameters Ex-d and Ex-e 3.4.8.2 NOTICE: Safety-relevant parameters Ex-i The connection parameters in → Table 7 do not apply for the Ex- i installation. Safety-relevant parameters for Ex-i installation, see → p. 138, §9.1 for installation according to ATEX/IECEx and → p. 147, §9.2 for installation according to CSA.
  • Page 76 Installation FLOWSIC600-XT Ex-d terminal compartment 3.4.8.3 Open the Ex-d terminal compartment 1 Loosen the securing screw on the Ex-d terminal compartment cover with an SW5 Allen key. Ensure the tip of the screw no longer extends into the groove of the cover.
  • Page 77 FLOWSIC600-XT Installation Terminal assignment Ex-d terminal compartment ▸ Connection parameters, see → p. 75, §3.4.8.2. Fig. 35 Terminal assignment Ex-d terminal compartment NAM.3 GND.3 Fuse failed OC.3 200 mA NAM.2 COMM GND.2 OC.2 Ethernet NAM.1 GND.1 Term. on OC.1 Term. off NAM.0...
  • Page 78 Installation FLOWSIC600-XT Ex-e terminal compartment 3.4.8.4 Opening the Ex-e terminal compartment 1 Loosen the 3 screws (captive) of the Ex-e terminal compartment cover with an SW4 Allen key. 2 Put the terminal compartment cover in the holder provided. Closing the Ex-e terminal compartment 1 Ensure the sealing area is free from contamination.
  • Page 79 FLOWSIC600-XT Installation Terminal assignment Ex-e terminal compartment Fig. 36 Terminal assignment Ex-e terminal compartment Without Ethernet With Ethernet Vdc + OC.0 NAM.0 Vdc + OC.0 NAM.0 Vdc - GND.0 Vdc - GND.0 pT + OC.1 NAM.1 pT + OC.1 NAM.1 pT - GND.1...
  • Page 80 Installation FLOWSIC600-XT Ex-i terminal compartment 3.4.8.5 ▸ Opening the Ex-i terminal compartment: Proceed as described in Section “Opening the Ex-e terminal compartment”, → p. 78, §3.4.8.4 to open and close the Ex-1 terminal compartment. Terminal assignment Ex-i terminal compartment Connections in the Ex-i terminal compartment are labeled corresponding to the input/ output configuration selected.
  • Page 81 It is possible to connect external pressure and temperature transmitters via HART to the electronics of the FLOWSIC600-XT. Select the electronics version with the option “HART p/T modules” in this case. This is available in all three Ex versions (Ex i, Ex d, Ex e) (Table 3 “Available input/output configurations”...
  • Page 82 Installation FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 83 FLOWSIC600-XT Commissioning and operation FLOWSIC600-XT Commissioning and operation General information Parameter display on the display Commissioning with the FLOWgate operating software Function check after commissioning Sealing Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 84 All measures must be carried out on the basis of this Manual and, when necessary, the Service Manual (Part No. 8019178). In all other cases, the output parameters of the FLOWSIC600-XT can be adapted on site by trained staff. ● The commissioning of FLOWSIC600-XT is supported by the field setup wizard in the FLOWgate™...
  • Page 85 FLOWSIC600-XT Commissioning and operation Parameter display on the display 4 . 2 The FLOWSIC600-XT is delivered already configured according to customer specifications. It is recommended to check the parameters and settings. Opening the display protective flap 4.2.1 1 Loosen the screw on the display pro- tective flap with an SW3 Allen key.
  • Page 86 Commissioning and operation FLOWSIC600-XT Display and operating elements 4.2.2 The FLOWSIC600-XT display comprises an LCD display for measuring screens and configuring, 4 buttons for menu navigation and the possibility to attach an infrared/USB adapter (Part No. 6060602) for data communication. Fig. 39...
  • Page 87 FLOWSIC600-XT Commissioning and operation Configurable standard display 4.2.4 The standard display comprises 2 display pages that can be toggled by pressing a button. Each of the three available lines (meter level display + 2x dot matrix) can be configured individually for each display page.
  • Page 88 Commissioning and operation FLOWSIC600-XT Dot matrix display The following values are available for the dot matrix display: Table 12 Dot matrix display Line No. Value Display example No display Date/time 18.08.2015 13:25:21 Gas velocity 12.34 m/s Sound velocity 430.34 m/s Operational flow rate 1324.12 m³/h...
  • Page 89 FLOWSIC600-XT Commissioning and operation Menu structure 4.2.5 The following Table shows an overview of the menu structure on the display. Table 13 Menu structure Menu item Significance Standard display 1 Configurable display page Standard display 2 Configurable display page Device status...
  • Page 90 A data connection can be established with the device using the optical data interface and the infrared/USB adapter HIE-04 (Part No. 6050602). This interface serves to configure the FLOWSIC600-XT. The infrared/USB adapter has an USB 2.0 interface. This interface provides the connection to the PC and transfers the FLOWSIC600-XT data.
  • Page 91 Check the serial numbers and specific device values against the type plate. Device information ▸ Compare the model name against the type plate and ensure the FLOWSIC600-XT is suitable equipped for the application. Detailed description of the model name, see → p. 169, §9.6.
  • Page 92 Check the settings and adapt when necessary. User management User management is only visible when you are logged in as “Admin” NOTICE: Endress+Hauser recommends changing the initial password provided for the administrator for security reasons. Please refer to the delivery documentation for the device-specific administrator password.
  • Page 93 FLOWSIC600-XT Commissioning and operation I/O configuration 4.3.2.3 The input and output parameters are preset according to the ordered configuration. ● The configuration of the RS485.1 interface at the factory is performed for trouble-free communication on test benches as follows: Protocol type: MODBUS-RTU...
  • Page 94 Activate single warnings as desired: Fig. 44 Example: System warnings Endress+Hauser recommends adapting the limit values to the application conditions after several weeks of measuring operation. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 95 ▸ If desired; Reset the malfunction volume encoder totalizer and clear the logbooks. ▸ Endress+Hauser recommends creating a Parameter report and a Maintenance report and archiving the reports with the delivery documentation, → p. 105, §5.2.4. Function check after commissioning 4 .
  • Page 96 The “Phase shift” parameter of a path is properly adjusted when the values are lower than 0.2. An adjustment coordinated with Endress+Hauser Service is recommended when the zero phases do not meet the specified criteria.
  • Page 97 ▸ Check the speed of sound (SOS). ▸ The speed of sound values must be almost identical on all paths of the FLOWSIC600-XT and may only differ by less than 0.1%. ▸ When moving the mouse over the bar graphs, the current measured values are shown in the diagram.
  • Page 98 Path failure compensation 4.4.5 The FLOWSIC600-XT can compensate failed measuring paths. A path is considered failed when its acceptance rate is below a certain limit. It is then no longer used to create measured values, but is substituted by a configured or teached relation to the overall speed.
  • Page 99 FLOWSIC600-XT Maintenance FLOWSIC600-XT Maintenance General information Routine checks Exchanging the battery Cleaning the FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 100 Routine checks 5. 2 Proper device function can be determined directly on the front panel of the FLOWSIC600-XT. The FLOWgate™ operating software provides a user-friendly option for the performance of routine checks (connect to the device, → p. 90, §4.3.1).
  • Page 101 FLOWSIC600-XT Maintenance ▸ The FLOWgate™ operating software can be used to test the meter state. System alarms and User Warnings are indicated in the Status bar. It is recommended to use the FLOWgate™ operating software to obtain further information on the meter‘s state.
  • Page 102 (→ Fig. 50). The calculation of thermodynamic properties is based optionally on the “GERG-2008” or “AGA10” algorithm. 1 Connect FLOWSIC600-XT and FLOWgate™, → p. 90, §4.3.1. 2 Open “SOS Calculator” in the “Diagnostics” menu. 3 Select the gas composition and confirm with “Apply”. The gas composition can be entered manually or loaded as file.
  • Page 103 FLOWSIC600-XT Maintenance Fig. 50 SOS Calculator 5 Compare the theoretical speed of sound with the speed of sound measured with the FLOWSIC600-XT. The deviation of the measured SOS from the calculated SOS is shown for each path in the “Deviations per Path” area, → Fig. 51.
  • Page 104 Time synchronization via Modbus 5.2.3.1 The FLOWSIC600-XT has a real-time clock which continues to run also in the case of a power failure. The real-time clock has a separate battery (BR2032). The time is saved as UNIX Timestamp (UTC) in the device and in the stored data records. The UNIX Timestamp specifies the number of seconds since 01.01.1970 with leap year correction.
  • Page 105 FLOWSIC600-XT Maintenance Maintenance report 5.2.4 It is advisable to regularly create and archive a Maintenance report. This serves to create a comparison database and supports diagnostics. The operating conditions (gas composition, pressure, temperature, flow velocity) of the individual Maintenance Reports should be similar. When the individual reports are compared, it is recommended to evaluate and document deviations.
  • Page 106 Deleting logbook entries Logbook entries can be deleted only via the FLOWgate™ operating software with button “Clear all Logbooks”. Deleting the entries in FLOWSIC600-XT is not possible. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 107 Maintenance Checking the data archives (data logs) 5.2.5.2 FLOWSIC600-XT has a diagnostics archive and two data archives: ● Data archive 1 (Hourly Log) on an hourly basis ● Data archive 2 (Daily Log) on a daily basis The measured data archives are saved accordingly in the non-volatile memory of the device.
  • Page 108 Select “Load Fingerprint Archive from Device” to load the current process data from FLOWSIC600-XT into the FLOWgate database. This process may take a few seconds depending on the amount of data. The data is displayed in tabular form in the “Fingerprint Archive”.
  • Page 109 ● Only PANASONIC batteries type BR2032 are permitted as the RTC battery otherwise the intrinsic safety is endangered. ● Only replace the backup battery with a similar type from Endress+Hauser with item number 2079721 otherwise the intrinsic safety is endangered.
  • Page 110 Maintenance FLOWSIC600-XT In the USA ▸ Batteries have to be disposed of by an authorized waste disposal company. Identification of lithium batteries: – Proper shipping name: Waste lithium batteries – UN number: 3090 – Label requirements: MISCELLANEOUS, HAZARDOUS WASTE – Disposal code: D003 ▸...
  • Page 111 FLOWSIC600-XT Maintenance Replacing the backup battery 5.3.3 Swivel the display unit downwards 5.3.3.1 1 Loosen the screw on the display protective flap with an SW3 Allen key. 2 Swivel down the display protective flap. 3 Loosen the 4 screws on the display unit with an SW4 Allen key.
  • Page 112 Maintenance FLOWSIC600-XT Remove the backup battery 5.3.3.2 1 Make sure the external power supply is active. 2 Disconnect the backup battery connection. 3 Take the backup battery out of the holder. Insert the new backup battery 5.3.3.3 1 Unpack the new backup battery and check for transport damage.
  • Page 113 FLOWSIC600-XT Maintenance Swivel the display unit upwards and lock 5.3.3.4 1 Ensure the sealing area is free from contamination. 2 Swivel the display unit upwards. 3 Tighten the 4 screws on the display unit hand tight (5 Nm) with an SW 4 Allen key.
  • Page 114 Maintenance FLOWSIC600-XT Replacing the RTC battery Remove the adhesive label on the battery cover, if present. 2 Loosen the screw fitting of the battery cover with a Phillips screwdriver. 3 Remove the battery cover. 4 Use a small slot screwdriver to carefully lever the RTC battery out of the holder.
  • Page 115 FLOWSIC600-XT Maintenance Cleaning the FLOWSIC600-XT 5 . 4 WARNING: Ignition hazard through electrostatic discharges ▸ The plastic display surface exceeds the allowable value for ignition group IIC. The user must take suitable precautionary measures to eliminate the risk of ignition through electrostatic discharges.
  • Page 116 Maintenance FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 117 FLOWSIC600-XT Shutting down FLOWSIC600-XT Shutting down Returning Disposal information Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 118 Disposal information 6. 2 Materials 6.2.1 The FLOWSIC600-XT mainly consists of steel, aluminium and plastic materials. It does not contain any poisonous, radioactive or environmentally hazardous substances. Substances from the pipeline could possibly penetrate the seals or deposit on these. Disposal 6.2.2...
  • Page 119 FLOWSIC600-XT Troubleshooting FLOWSIC600-XT Troubleshooting Status messages Starting a diagnostic session Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 120 ● Detailed information on the status messages is available via the FLOWgate operating software in the Diagnostics menu via the “Status Diagnostics” tile. ▸ Contact Endress+Hauser Customer Service for any malfunctions you cannot clear yourself. ▸ To help Customer Service to understand malfunctions that have occurred,...
  • Page 121 FLOWSIC600-XT Troubleshooting Starting a diagnostic session 7 . 2 1 Click the icon in the tool bar to start a diagnostic session. 2 Select the desired data collection time. It is recommended to select a minimum data collection time of 5 minutes and to load the logbooks and data archives Fig.
  • Page 122 Troubleshooting FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 123 FLOWSIC600-XT Specifications FLOWSIC600-XT Specifications Conformities Technical data Measuring ranges Dimensions Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 124 FLOWSIC600-XT Conformities 8. 1 CE certificate 8.1.1 The FLOWSIC600-XT has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 2014/68/EU ● ATEX Directive 2014/34/EU ● EMC Directive 2014/30/EU ● Measuring Instrument Directive 2014/32/EU Conformity with the above directives has been verified and the device has been marked with the CE label.
  • Page 125 FLOWSIC600-XT Specifications Technical data 8 . 2 The exact device specifications and performance data of the product can deviate and depend on the respective application and customer specification. Installation requirements in accordance with GOST, see document “8020847 Installation Requirements GOST”...
  • Page 126 Specifications FLOWSIC600-XT Conformities and Approvals Conformities OIML R 137-1&2:2012 (class 0,5) OIML D 11:2013 ISO 17089-1 AGA Report No. 9 MID: 2014/32/EU PED: 2014/68/EU ASME B16.5, B16.47A/B, B31.3 ATEX: 2014/34/EU EMC 2014/30/EU GOST 8.611-2013 GOST 8.733-2011 CPA: JJG1030-2007 PCEC: GB 3836.1-2010, GB 3836.2-2010, GB 3836.4-2010, GB/T 3836.22-2017...
  • Page 127 FLOWSIC600-XT Specifications Installation Dimensions (W x H x D) See dimension drawings Weight Depending on device version Material in contact with Low-temperature carbon steel, stainless steel, Duplex steel media Electrical connection Voltage Flameproof pressurized electronics variant / electronics variant with terminal compartment in increased type of protection: Electrically isolated: 12 ...
  • Page 128 Specifications FLOWSIC600-XT Design pressure and design temperature 8. 3 Please refer to the supplied acceptance test certificate (EN 10204 - 3.1) and the type plate on the meter body for the actual values for the design pressure and design temperature for your specific device.
  • Page 129 100 000 120 000 Only the “Standard flow range according to MID” is applicable for device version FLOWSIC600-XT C. The maximum gas velocity in the pipe is limited to 40 m/s in configurations with flow conditioner. values may deviate (see OIML R137 certificate)
  • Page 130 3 532 000 4 238 000 Only the “Standard flow range according to MID” is applicable for device version FLOWSIC600-XT C. The maximum gas velocity in the pipe is limited to 131 ft/s in configurations with flow conditioner. values may deviate (see OIML R137 certificate)
  • Page 131 Dimensions 8 . 5 Fig. 63 FLOWSIC600-XT and FLOWSIC600-XT Forte Fig. 64 FLOWSIC600-XT 2plex and FLOWSIC600-XT Quatro " version for pressure levels up to Class 600/PN100 Fig. 65 FLOWSIC600-XT: 3 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 132 Specifications FLOWSIC600-XT " Fig. 66 FLOWSIC600-XT: 3 - 5D version Table 22 Dimensions Outer Flange Inner Height diameter, Weight Length (A) diameter diameter Nominal Connection meter body Standard pipe size flange [kg] [mm] [mm] [mm] [mm] [mm] 3" cl. 150 ANSI B16.5...
  • Page 133 FLOWSIC600-XT Specifications Outer Flange Inner Height diameter, Weight Length (A) diameter diameter Nominal Connection meter body Standard pipe size flange [kg] [mm] [mm] [mm] [mm] [mm] 10" cl. 150 ANSI B16.5 cl. 300 cl. 600 cl. 900 DN250 PN 16...
  • Page 134 Specifications FLOWSIC600-XT Outer Flange Inner Height diameter, Weight Length (A) diameter diameter Nominal Connection meter body Standard pipe size flange [kg] [mm] [mm] [mm] [mm] [mm] 26" cl. 150 ASME 1475 1050 B16.47 cl. 300 1825 1016 cl. 600 2100...
  • Page 135 FLOWSIC600-XT Specifications Outer Flange Inner Height diameter, Weight Length (A) diameter diameter Nominal Connection meter body Standard pipe size flange [kg] [mm] [mm] [mm] [mm] [mm] 48" cl. 150 ASME 6400 1600 1574 1511 1416 1080 B16.47 cl. 300 6475...
  • Page 136 Specifications FLOWSIC600-XT Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 137 FLOWSIC600-XT Annex Connection diagrams for operation of the FLOWSIC600-XT in accordance with ATEX/IECEx Connection diagrams for operation of the FLOWSIC600-XT in accordance with CSA Wiring examples Power input of the possible input and output configurations Type plates (examples) Model name...
  • Page 138 Annex FLOWSIC600-XT Connection diagrams for operation of the FLOWSIC600-XT in 9. 1 accordance with ATEX/IECEx Fig. 67 Connection diagram 9236580 (page 1) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 139 FLOWSIC600-XT Annex Fig. 68 Connection diagram 9236580 (page 5) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 140 Annex FLOWSIC600-XT Fig. 69 Connection diagram 9236580 (page 6) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 141 FLOWSIC600-XT Annex Fig. 70 Connection diagram 9236580 (page 7) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 142 Annex FLOWSIC600-XT Fig. 71 Connection diagram 9236580 (page 8) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 143 FLOWSIC600-XT Annex Fig. 72 Connection diagram 9236580 (page 12) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 144 Annex FLOWSIC600-XT Fig. 73 Connection diagram 9236580 (page 13) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 145 FLOWSIC600-XT Annex Fig. 74 Connection diagram 9236580 (page 14) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 146 Annex FLOWSIC600-XT Fig. 75 Connection diagram 9236580 (page 15) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 147 FLOWSIC600-XT Annex Connection diagrams for operation of the FLOWSIC600-XT in accor- 9 . 2 dance with CSA Fig. 76 Connection diagram 9236581 (page 1) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 148 Annex FLOWSIC600-XT Fig. 77 Connection diagram 9236581 (page 5) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 149 FLOWSIC600-XT Annex Fig. 78 Connection diagram 9236581 (page 6) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 150 Annex FLOWSIC600-XT Fig. 79 Connection diagram 9236581 (page 7) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 151 FLOWSIC600-XT Annex Fig. 80 Connection diagram 9236581 (page 8) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 152 Annex FLOWSIC600-XT Fig. 81 Connection diagram 9236581 (page 12) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 153 FLOWSIC600-XT Annex Fig. 82 Connection diagram 9236581 (page 13) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 154 Annex FLOWSIC600-XT Fig. 83 Connection diagram 9236581 (page 14) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 155 FLOWSIC600-XT Annex Fig. 84 Connection diagram 9236581 (page 15) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 156 Annex FLOWSIC600-XT Wiring examples 9. 3 Ex-d (flameproof enclosure) 9.3.1 Fig. 85 Wiring example Ex-d (3 x RS485) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 157 FLOWSIC600-XT Annex Fig. 86 Wiring example Ex-d (2 x RS485, 1 x Encoder) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 158 Annex FLOWSIC600-XT Fig. 87 Wiring example Ex-d (2 x RS485, 1 x Ethernet) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 159 FLOWSIC600-XT Annex Fig. 88 Wiring example Ex-d (2 x RS485, 1 x Ethernet, HART pT) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 160 Annex FLOWSIC600-XT Ex-e (increased type of protection) 9.3.2 Fig. 89 Wiring example Ex-e (3 x RS485) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 161 FLOWSIC600-XT Annex Fig. 90 Wiring example Ex-e (2 x RS485, 1 x Encoder) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 162 Annex FLOWSIC600-XT Fig. 91 Wiring example Ex-e (2 x RS485, 1 x Ethernet) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 163 FLOWSIC600-XT Annex Fig. 92 Wiring example Ex-e (2 x RS485, 1 x Ethernet, HART pT) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 164 Annex FLOWSIC600-XT Ex-i (intrinsically safe) 9.3.3 Fig. 93 Wiring example Ex-i (3 x RS485) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 165 FLOWSIC600-XT Annex Fig. 94 Wiring example Ex-i (2 x RS485, 1 x Encoder) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 166 Annex FLOWSIC600-XT Power input of the possible input and output configurations 9. 4 Fig. 95 Power input Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 167 FLOWSIC600-XT Annex Type plates (examples) 9 . 5 Fig. 96 Ex identification (examples) Identification according to ATEX/IECEx Identification according to CSA Fig. 97 Measuring Instrument Directive type plate (example) Fig. 98 Pressure Equipment Directive type plate (example) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 168 Annex FLOWSIC600-XT Fig. 99 Type plate FLOWSIC600-XT Gateway (example) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 169 FLOWSIC600-XT Annex Model name 9 . 6 Englisch Version E134532 Model Name FLOWSIC600-XT F6A - 4P 3D 08 - AB 1A - T210 Product Name FL6XT-Standard Gases (Natural Gas) FL6XT-Oxygen (O FL6XT-C FL6XT-Carbon dioxide (CO FL6XT-Process gas FL6XT-Air FL6XT-Gateway FL6XT-Hydrogen (H...
  • Page 170 Annex FLOWSIC600-XT Spare parts 9. 7 Endress+Hauser recommends the following spare parts with the purchase of the gas flow meter. For a configuration with a different electronics-transducer combination, please ask your Endress+Hauser sales partner for the corresponding spare parts. Designation Part No.
  • Page 171 FLOWSIC600-XT Annex Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029748/AE00/V2-6/2024-12...
  • Page 172 8029748/AE00/V2-6/2024-12 www.addresses.endress.com...