1. Quick Start Up ......5. Keypad and Display Operation ..... . 31 1.
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This User Guide is for use with version 2.30 Firmware. User Guide Revision 3.00. Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract.
Ensure that all terminals are tightened to the appropriate torque setting. Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek Drives Sales Partner for further assistance.
1.2. Quick Start Process Step Action See Section Page 2. 1 . Identifying the Drive by Model Number Identify the Model Type and ratings of your drive from the model code on the label. In particular: 2.3. Understanding the Rating Label - Check the voltage rating suits the incoming supply 2.4.
2. General Information and Ratings 2.1. Identifying the Drive by Model Number The model number of each Optidrive P2 is constructed according to the following system: ODP - 400 - Product Family ODE: E Series PCB Coating ODP: Optidrive Plus Series N : Standard Localised Coating ODV: HVAC Product Series C : Full Conformal Coating...
2.2. Product Rating Label Location All Optidrive P2 models carry a rating label, which can be located as follows: IP20 Models IP55 Models IP66 Models On right hand side when viewed from the On right hand side when viewed from the front.
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2.4. Drive Model Numbers – IP20 Mechanical Dimensions and Mounting information are shown from section 3.5. 1 . IP20 Units on page 12. Electrical Specifications are shown in section 10.2. Input/Output Power and Current Ratings on page 68. 200-240V ±10% - 1 Phase Input kW Model HP Model Output Current (A) Frame Size...
2.5. Drive Model Numbers – IP55 Mechanical dimensions and mounting information are shown from section 3.5.2. IP55 Units on page 13. Electrical specifications are shown in section 10.2. Input/Output Power and Current Ratings on page 68. 200-240V ±10% - 3 Phase Input kW Model Number HP Model Number Output Current (A) Frame Size...
2.6. Drive Model Numbers – IP66 Mechanical dimensions and mounting information are shown from section 3.5.3. IP66 Units on page 14. Electrical specifications are shown in section 10.2. Input/Output Power and Current Ratings on page 68. 200-240V ±10% - 1 Phase Input kW Model HP Model Output...
3. Mechanical Installation 3.1. General T he Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral mounting holes or DIN Rail clip (Frame Size 2 only). The Optidrive must be installed in a pollution degree 1 or 2 environment only. Do not mount flammable material close to the Optidrive.
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure. The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures: Recommended Above &...
3.7. Mounting the Drive – IP20 Units IP20 Units are intended for installation within a control cabinet. When mounting with screws: o Using the drive as a template, or the dimensions shown above, mark the locations for drilling. o Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive.
3.9. Guidelines for Mounting (IP66 Units) B efore mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in section 10. 1 . Environmental. T he drive must be mounted vertically, on a suitable flat surface. T he minimum mounting clearances as shown in the table below must be observed.
3.10. Removing the Terminal Cover 3.10.1. Frame Sizes 2 & 3 Using a suitable flat blade screwdriver, rotate the two retaining screws indicated until the screw slot is vertical. 3.10.2. Frame Size 4 3.10.3. Frame Size 5 Using a suitable flat Using a suitable flat blade screwdriver, blade screwdriver,...
3.10.4. Frame Sizes 6 & 7 Using a suitable flat blade screwdriver, rotate the six retaining screws indicated until the screw slot is vertical. 3.11. Routine Maintenance The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment, this should include: Ambient temperature is at or below that set out in section 10.
4. Electrical Installation 4.1. Connection Diagram All power terminal locations are marked directly on the product. IP20 Frame Size 2 – 4 units have AC/DC power input located at the top with the motor and brake resistor connections located at the bottom. All other units have power terminals located at the bottom. 4.1.1.
4.1.2. Control Connections Sec. Page 4. 1 0. 1 +24V 24 Volt DC Input / Output 4. 1 0.2 Digital Input 1 (Run Enable) Digital Input 2 Digital Input 3 +10V +10Volt DC Output 4. 1 0.3 AI1 / DI4 Analog Input 1 / Digital Input 4 0 Volt Common 4.
Optidrive P2 models provide terminals to directly connect to the DC Bus for applications which require this. For further information on using the DC Bus connections, please refer to your Invertek Drives sales Partner. 22 | Optidrive P2 User Guide | Version 3.00...
4.6. Motor Connection T he drive inherently produces fast switching of the output voltage (PWM) to the motor compared to the mains supply, for motors which have been wound for operation with a variable speed drive then there is no preventative measures required, however if the quality of insulation is unknown then the motor manufacturer should be consulted and preventative measures may be required.
4.10. Control Terminal Connections Exsample connection schematics are provided in section 7.3. Example Connection Schematics on page 41. 4.10.1. +24VDC Input / Output When the mains power is applied to the drive, terminal 1 provides a +24VDC output, maximum load 100mA. This may be used to activate digital inputs or provide power to sensors.
4.11. IP66 Switched Version Integrated Control Switch and Potentiometer Wiring Optidrive P2 is optionally available with an integrated mains disconnect / isolator and front mounted control switch and potentiometer. This allows the drive to be operated directly from the front control panel, whilst also providing for options such as Hand / Auto or Local / Remote Control etc.
230 Volt, 1 phase input drives using internal EMC filter. Other models require external EMC filter. Compliance with category C1 conducted emissions only is achieved. For compliance with category C1 radiated emissions, additional measures may be required, contact your Sales Partner for further assistance. EMC categories for drives with internal filter EMC filter and rated voltage less than 480 Volts.
PFHD Lifetime (Safety Integrity (Probability of dangerous (Safe failure assumed Level) Failures per Hour) fraction %) EN 61800-5-2 1.23E-09 1/h (0. 1 2 % of SIL 2) 20 Yrs CCF (%) MTTFd Category (Performance level) (Common Cause Failure) EN ISO 13849-1 PL d 4525a SILCL...
4.14.6. “STO” Function Response Time The total response time is the time from a safety related event occurring to the components (sum of) within the system responding and becoming safe. (Stop Category 0 in accordance with IEC 60204-1). T he response time from the “STO” inputs being de-energised to the output of the drive being in a state that will not produce torque in the motor (“STO”...
4.14.9. External Power Supply Specification Voltage Rating (Nominal) 24Vdc STO Logic High 18-30Vdc (Safe torque off in standby) Current Consumption (Maximum) 100mA 4.14.10. Safety Relay Specification The safety relay should be chosen so that at minimum it meets the safety standards in which the drive meets. Standard Requirements SIL2 or PLd SC3 or better (With Forcibly guided Contacts) Number of Output Contacts...
5. Keypad and Display Operation The drive is configured and its operation monitored via the keypad and display. 5.1. OLED Keypad and Display Layout OLED Display Main Displayed Parameter Drive Address Shows which of the selectable Drive serial communication address set in STOP parameters is currently being parameter P5-01.
5.8. Keypad Short Cuts The following short cuts can be used to speed up selecting and changing parameters when using the keypad. 5.8.1. Selecting the Parameter Groups When extended or advanced parameter access is enabled (see section 8. Extended Parameters on page 44), additional parameter groups are visible, and may be selected quickly by the following method.
6. Parameters 6.1. Parameter Set Overview The Optidrive P2 Parameter set consists of 10 groups as follows: Group 0 – Read Only Monitoring Parameters Group 1 – Basic Configuration Parameters Group 2 – Extended Parameters Group 3 – PID Control Parameters Group 4 –...
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Par. Description Minimum Maximum Default Units P1-04 Deceleration Ramp Time See Below 5.0 / 10.0 Seconds Deceleration ramp time from base speed (P1-09) to standstill in seconds. When set to zero, fastest possible ramp time without trip is activated. FS2 & FS3 : 5.0 Seconds Default Setting, 0.01 Seconds Resolution, 600.0 Seconds Maximum. FS4 –...
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Par. Description Minimum Maximum Default Units P1-12 Primary Command Source Terminal Control The drive responds directly to signals applied to the control terminals. Uni-directional Keypad The drive can be controlled in the forward direction only using an external or remote Control Keypad.
7. Control Terminal Functions For standard applications and operation, the basic control of the drive and functions of all drive input terminals can be configured using just two parameters, P1-12 and P1-13. P1-12 is used to define the source of all control commands and the primary speed reference source.
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7.1.3. Macro Function Guide Function Explanation STOP Latched Input, Open the contact to STOP the drive. Latched input, Close the contact to Start, the drive will operate as long as the input is maintained. FWD Latched Input, selects the direction of motor rotation FORWARD. REV...
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7.2. Digital Input Configuration Parameter P1-13 P1-13 AI1 / DI4 AI2 / DI5 State User defined STOP FWD REV P1-12 REF P-21 Analog Input AI1 P2-01 P2-02 Preset Speed STOP FWD REV P2-01 REF P2-02 REF P2-03 REF P2-04 REF P2-05 REF...
P1-13 AI1 / DI4 AI2 / DI5 State Preset Speed STOP RUN FWD STOP RUN REV E-TRIP P2-01 REF P2-02 REF P2-03 REF P2-04 REF Preset Speed STOP RUN FWD STOP RUN REV DECEL P1-04 DECEL P8-1 1 P2-01 REF P2-02 REF P2-03 REF...
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P1-13 Setting : +24VDC +24VDC +24VDC +24VDC +24VDC +24V Enable / Disable Enable / Disable Enable / Disable Run Forward Run Forward DIN1 Reverse / Forward Reverse / Forward Reverse / Forward Run Reverse Run Reverse DIN2 PR SEL BIT 0 PR SEL BIT 0 PR SEL BIT 0 PR SEL BIT 0...
8. Extended Parameters 8.1. Parameter Group 2 - Extended Parameters Parameter Name Minimum Maximum Default Units P2-01 Preset / Jog Frequency / Speed 1 P1-02 P1-01 Hz / Rpm P2-02 Preset / Jog Frequency / Speed 2 P1-02 P1-01 10.0 Hz / Rpm P2-03 Preset / Jog Frequency / Speed 3...
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Parameter Name Minimum Maximum Default Units P2-13 Analog Output 2 (Terminal 11) Function Select Digital Output Mode. Logic 1 = +24V DC Drive Enabled (Running) Logic 1 when the Optidrive is enabled (Running). Drive Healthy Logic 1 When no Fault condition exists on the drive. At Target Frequency (Speed) Logic 1 when the output frequency matches the setpoint frequency.
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The signal applied to the Analog Input 2 exceeds the adjustable limit. Level >= Limit Hoist Brake Control Enables Hoist Mode. The Output relay may be used to control the motor holding brake. Refer to your Invertek Drives Sales Partner for further information. Reserved No Function. Maintenance Due The internally programmable maintenance timer has elapsed.
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Parameter Name Minimum Maximum Default Units P2-25 2nd Deceleration Ramp Time 0.00 240.0 0.00 Seconds This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive, which can be selected by digital inputs (dependent on the setting of P1-13) or selected automatically in the case of a mains power loss if P2-38 = 2. When set to 0.0, the drive will coast to stop.
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Parameter Name Minimum Maximum Default Units P2-34 Analog Input 2 Scaling 2000.0 100.0 Scales the analog input by this factor, e.g. if P2-30 is set for 0 – 10V, and the scaling factor is set to 200.0%, a 5 volt input will result in the drive running at maximum speed (P1-01).
8.2. Parameter Group 3 – PID Control 8.2.1. Overview Optidrive P2 provides an internal PID controller. Parameters for configuration of the PID controller are located together in Group 3. For simple applications, the user needs to only define the setpoint source (P3-05 to select the source or P3-06 for a fixed setpoint), feedback source (P3-10) and adjust the P Gain (P3-01), I time (P3-02) and optionally the differential time (P3-03).
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Parameter Name Minimum Maximum Default Units P3-11 Maximum PID Error to Enable Ramps 25.0 Defines a threshold PID error level, whereby if the difference between the setpoint and feedback values is less than the set threshold, the internal ramp times of the drive are disabled. Where a greater PID error exists, the ramp times are enabled to limit the rate of change of motor speed on large PID errors, and react quickly to small errors.
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P1-09. Following the steps above, it should be possible to operate the motor. Further parameter settings are possible to enhance the performance if required, please refer to your Invertek Drives Sales Partner for more information. www.invertekdrives.com Version 3.00 | Optidrive P2 User Guide | 51...
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8.2.6. Syn RM Synchronous Reluctance Motors When operating with Synchronous Reluctance motors, carry out the following steps. Ensure advanced parameter access is enabled by setting P1-14 = 101. Enter the motor nameplate details into the relevant parameters as follows: o P1-07 Motor Rated Voltage.
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Parameter Name Minimum Maximum Default Units P4-06 Torque Control Reference / Limit Source Fixed Digital The torque controller reference / limit is set in P4-07. Analog Input 1 The output torque is controlled based on the signal applied to Analog Input 1, whereby 100% input signal level will result in the drive output torque being limited by the value set in P4-07.
8.3.2. Connecting Invertek Drives Options All Invertek Drives options which require communication with the drive, such as the Optiport and Optipad remote keypads and Optistick connect to the Optidrive P2 using the built in RJ45 connection point. The pin connections on these options are already matched, such that a simple pin to pin plug in cable can be used to connect these options without any special requirements.
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Name Minimum Maximum Default Units P5-04 Modbus RTU / BACnet MSTP Data Format Sets the expected Modbus telegram data format as follows: No Parity, 1 stop bit No parity, 2 stop bits Odd parity, 1 stop bit ...
8.4. Advanced Parameters For Advanced Parameters, basic information only is provided in this guide. The parameter functions are described more fully in Optitools Studio PC software. 8.4.1. Parameter Group 6 – Advanced Configuration Par. Function Setting Range Default Notes P6-01 Disabled Enable Firmware Upgrade This parameter should not be...
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8.4.2. Parameter Group 7 – Motor Control Par. Function Setting Range Default Notes 0.000 – 65.535 P7-01 MeasuredMotor Stator Resistance Drive Motor date, measured or calculated curing the autotune. Dependent 0.000 – 65.535 P7-02 Motor Rotor Resistance P7-04 is not used for PM & BLDC Motors. 0.0000 –...
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8.4.4. Parameter Group 9 – User Inputs and Output Programming Par. Function Setting Range Default Notes P9-01 Enable Input Source These parameters allow the user to directly select the source of the various command points. Parameters are only adjustable if P1-13 = 0. This allows complete flexibility over the drive P9-02 Fast Stop Source control functions, and interaction with the internal Function Block programming environment.
8.5. Parameter Group 0 – Monitoring Parameters (Read Only) Par. Function Units P0-01 Analog Input 1 Scaled Signal Level P0-02 Analog Input 2 Scaled Signal Level P0-03 Digital Input Status – Bit representation (0 or 1) where the left most digit indicates the status of Digital Input 1 P0-04 Pre-Ramp Speed Reference Hz / RPM...
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Par. Function Units P0-46 Ambient over temperature trip count P0-47 I/O processor error count P0-48 DSP error count P0-49 Modbus RTU error count P0-50 CAN error count P0-51 PDI cyclic data P0-52 PDO cyclic data P0-53 U phase offset and reference P0-54 V phase offset and reference P0-55...
9. Serial Communications 9.1. RJ45 Connector Pin Assignment Optidrive P2 has an RJ45 connector on the front of the control panel. This connector allows the user to set up a drive network via a wired connection. The connector contains multiple interfaces for different communication protocols: Invertek’s Optibus Protocol - Used for PC and peripheral connection only Modbus RTU CANBus...
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Register Read Upper Byte Lower Byte Notes Number Write Command control word used to control the Optidrive when operating with Modbus RTU. The Control Word bit functions are as follows: Bit 0 : Run/Stop command. Set to 1 to enable the drive. Set to 0 to stop the drive. Bit 1 : Fast stop request.
9.3. CAN Open Communication 9.3.1. Overview The CANopen communication profile in the P2 drive is implemented according to the specification DS301 version 4.02 of CAN in automation (www.can-cia.de). Specific device profiles such as DS402 are not supported. 9.3.2. Basic Operation Setup The CANopen communication function is enabled by default after power up however in order to use any control functions through CANopen, Parameter P1-12 must be set to 6.
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9.3.4. Default PDO Mapping Table 1 : Messages and COB-IDs Type Objects No. Mapped Object Length Mapped Function Transmission 2000h Unsigned 16 Control command register 2001h Integer 16 Speed reference PDO 1 Valid immediately 2002h Integer 16 Torque reference 2003h Unsigned 16 User ramp reference 200Ah...
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9.3.6. CAN Open Specific Object Table Index Sub index Function Access Type PDO Map Default value 1000h Unsigned 32 Device type 1001h Unsigned 8 Error register 1002h Unsigned 16 Manufacturer status register 1005h Unsigned 32 COB-ID Sync 00000080h 1008h Manufacturer device name String ODP2 1009h...
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Index Sub index Function Access Type PDO Map Default value TX PDO1 mapping / No. of entries Unsigned 8 TX PDO1 1st mapped object Unsigned 32 200A0010h 1A00h TX PDO1 2nd mapped object Unsigned 32 200B0010h TX PDO1 3rd mapped object Unsigned 32 200D0010h TX PDO1 4th mapped object...
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Object 2000h : Control Command Register Status / Bit Normal Operation Stop Coast Fast Reset Stop Stop Object 200Ah : Drive Status Register Status / Bit Drive Drive Healthy Disabled Drive Trip Code Function Maintenance Drive Drive Inhibit Standby Time reached Function Tripped Enabled...
The rise time and peak voltage can affect the service life of the motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.
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The rise time and peak voltage can affect the service life of the motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.
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The rise time and peak voltage can affect the service life of the motor. Invertek Drives recommend using an output choke for motor cable lengths of 50m or more to ensure good motor service life.
For input supplies which have supply imbalance greater than 3% (typically the Indian sub- continent & parts of Asia Pacific including China) Invertek Drives recommends the installation of input line reactors. Alternatively, the drives can be operated as a single phase supply drive with 50% derating.
10.4. Derating Information Derating of the drive maximum continuous output current capacity is require when: Operating at ambient temperature in excess of 40°C / 104°F for enclosed drives (non UL approved). Operating at Altitude in excess of 1000m/ 3281 ft. Operation with Effective Switching Frequency higher than the minimum setting.
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10.5.2. IP55 & IP66 Models These models require disassembly in order to disconnect the EMC filter. Disconnection should be carried out only by Invertek Drives Approved Service Partners. www.invertekdrives.com Version 3.00 | Optidrive P2 User Guide | 73...
11. Troubleshooting 11.1. Fault Messages Fault OLED Message Corrective Action Code Description No Fault Displayed in P0-13 if no faults are recorded in the log. Brake channel over Ensure the connected brake resistor is above the minimum permissible level for the drive – refer to current the ratings shown in section 10.2.
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Check all three supply phases are present and within the 3% supply voltage level imbalance tolerance. Reduce the motor load. If the fault persists, contact your local Invertek Drives Sales Partner. Input phase loss Drive intended for use with a 3 phase supply, one input phase has been disconnected or lost.
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Internal communication to the inserted Option Module has been lost. Check the module is correctly inserted. Ñ82-P2MAN-IN_V3.00(Ó 82-P2MAN-IN_V3.00 Invertek Drives Ltd. Offa's Dyke Business Park, Welshpool, Powys SY21 8JF United Kingdom Tel: +44 (0)1938 556868 Fax: +44 (0)1938 556869 www.invertekdrives.com...
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