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Summary of Contents for Effecta KOMPLETT III
- Page 1 EFFECTA KOMPLETT III 20-25-35 kW INSTALLING MAINTENANCE SERVICE ASSEMBLY Rev. EA. 015-08-24...
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Page 2: Introduction
▀ Introduction We at Effecta would like to thank you for putting your trust in us when choosing your new boiler. The ”Effecta Komplett III” has been developed to give you maximum performance, comfort and quality. In order to get the best results from your boiler, we suggest that you follow the recommendations in this installation guide. -
Page 3: Warranty
▀ Warranty Effecta products are guaranteed to be free of defects in materials. The main body has a 5 year warranty against leakage of water and all other parts have a 2 year warranty. The warranty also covers original spare parts. Any faulty products will be replaced or repaired at the discretion of the retailer or Effecta. -
Page 4: Table Of Contents
Shunt control Tuning the boiler Examples of curves Mounting draft regulator Overheated fallshaft Replacing the combustion fan Replacing the igniter The chimney Flue attachment Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 5: In General
In general ▀ The boiler Effecta Komplett III is a boiler which is to be fueled with wood pellets. No other kind of fuel is allowed, not logs or oil. Disassembly and disposal It will be many years before your Effecta boiler is worn out, but it is important that you follow the regulations in force at the time concerning disassembly and disposal of your boiler. -
Page 6: Your Safety
It is strictly forbidden to make any changes or alterations to the boiler without prior approval from Effecta. If any changes are made, the safety functions, or any other function, might not work as it is supposed to, and all warranties and liabilites from Effecta are cancelled. -
Page 7: Safety Components
Automatic fuses are installed in the electrical system, which are triggered if there are any eletrical faults in the boiler. If triggered, an authorized electrician should be contacted to determine the cause. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 8: Components
The seals on the hatches must be checked every year. If the hatches do not seal properly, the efficiency and the combustion process of the boiler will deteriorate. Dust and ash can also leak out during cleaning. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 9 Pellets are delivered in sacks with 10-15kg content or in bulk by truck. The Effecta Komplett III can handle most of the different types of wood pellets that are between 6-8mm, but in UK only 6mm should be used. The quality should meet DIN+ standards. Good pellets with a small amount of dust and that are uniform helps achieve good combustion, less maintenance of the product and also less environmentally harmful emissions.
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Page 10: Boiler Room
Boiler room ▀ It is time to install the Effecta Komplett III pellet boiler. Please follow the examples we provide for a safe installation. After installation, be sure to instruct the customer on how the heating system and the boiler works, in order to avoid unnecessary complications in the future. -
Page 11: Placement Of Components K3 External Feeder
Draft stabiliser Display Conduit for sensor Fall shaft pellet burner Connector feed motor/auger * Not on Light Protective cover Mixing valve * for hot water Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 12: Placement Of Components K3 Internal Storage
Handle storage lid Display Conduit for sensor Gas damper Connector feed motor/auger * Not on Light Internal storage Mixing valve * for hot water Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 13: Placement Of Components K3 Vacuum System
Draft stabiliser Display Conduit for sensor * Not on Light Insulated cover plate Connector feed motor/auger Lower cover plate Mixing valve * for hot water Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 14 Meltable plastic tube Fallshaft Vacuum fan Safety ball valve Safety lock Connection hose suction nozzle Internal feeder Capacitive sensor Internal feed motor Connection for filling pellets Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 15: Placement Of Components K3 Internal Storage
AVERTISSEMENT TENSION DANGEREUSE Capacitor underpressure fan VARNING LIVSFARLIG SPÄNNING WARNING DANGEROUS VOLTAGE ACHTUNG GEFÄHRLICHE SPANNUNG AVERTISSEMENT TENSION DANGEREUSE Expansion board Lambda board Mechanical overheat protection Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 16: Placement Of Components K3 Burner
Flame sensor hole Power to the burner Combustion fan Hole for ignition element Flame sensor Hole for compressed air Ignition console Blowpipe to the compressor Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 17: Cleaning System Burner
7 bar. Compressor Capacitor Pressure switch Pressure gauge Solenoid valve Compressed air hose Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 18: Cleaning System Boiler
On every suspension there are two turbulators that are removed when cleaning the tubes with a brush. Flipper Flips when the magnet motor activates. Magnet Lifting shaft Flipper Susoension Turbulator Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 19: Disassembly For Move
Leakage will 4 bolts which holds the burner cause disruptions due to there being no underpressure. plate to the boiler. Remove the burner straight out. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 20: Function Suction System
Find the setting for On/Off on the screw. Adjust it so that light is lit. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 21: Suction System And Storage
When the Return nozzle pellets have ran out at a nozzle you just switch connector. Suction nozzle Connector Hose clamp Hose for return Hose Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 22: Installation Of Suction Nozzles
It is paramount that the connections against nozzles and switches are tight. If there are leaks, the suction capacity deteriorates significantly. Max 15m Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 23: Electrical Connection
0,5mm2 to the circuit board. In the “electrical heater” menu you set the max power that’s allowed on the fuses in your house. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 24 Alarm - closed on larm Lambda board Lambda White Lambda Brown Lambda Black Lambda Lambda Grey Lambda Blue Power Zero 230 VAC Poiwer Phase 230 VAC Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
- Page 25 Extra valve 2A / 230 VAC Proximity sensor external (Brown) Zero Proximity sensor external (Black) Extra valve 2A / 230 VAC Proximity sensor external (Blue) Proximity sensor external (White) Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 26: Electrical Schematic
EL 1a EARTH EXPANSION CARD EL.HEATER MOTHER BOARD OUT DOOR SENSOR HIGH VOLTAGE 230 VAC LOW VOLTAGE ROOM Display Expansion board ROOM SENSOR 1 Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 27 Västra Rågdalsvägen 21 - 43496 kungsbacka Tel: 0300-22320 - Fax: 0300-22395 E-post:info@effecta.se - www.effecta.se DAT: RITAD AV: Erik Andersson 014-02-06 CIRCUIT DIAGRAM EFFECTA KOMPLETT ELECTRICAL HEATER 3+3+3 KW 50-12-11 Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
- Page 28 Fan pre oper. 120s Fan low pre oper. Flame sensor Quickstart Lambda Quick start Lambdasond Temp. down 20°C Lambda Temp. down 12.0% Calibration sensor 0.0% Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
- Page 29 Displays the number of hours the burners been running. Clean number Displays the number of times the AERO unit has cleaned the burner. Reset info Resets the information above. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
- Page 30 Number clean Number of starts the compressor has done Ign. Sequence 1 Registration of which Ign. sequence ignition occurs. Ign. Sequence 2 Ign. Sequence 3 Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
- Page 31 Test mode of the products different functions. Alarm Alarm log > Language Choice of system language > Start guide > Initiates the Start guide Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 32: Alarms
Wait until the picture of flags comes up on the display . Disconnect the USB-memory. Your boiler is now updated. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 33: Tuning The Boiler
6,25 Values Unit Recommended Values measured value 9-11 mg /m³ (ppm) <40-300 Flue gas temperature °C 140-200 Vacuum in chimney 15-20 Combustion efficiency 90-92 Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 34: Tuning The Boiler
If the boiler has a suction system you need to set the time when it is allowed/not allowed to retrieve pellets from the storage. You find the settings on pg 20. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 35: Hot Water
Temperature control Flow control valve Hot water Mixing valve Cold water Vent pipe Hot water out Safety valve Cold water in Overflow pipe Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 36: Shunt Control
It is then possible to mount the box to the wall. Connected to 1 on the motherboard Connected to 2 on the motherboard Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 37: Tuning The Boiler
Curve adjustement 0 means that the flow is 20 °C when the outdoor temperature is 20 °C. A curve adjustement of -5 means that the temperature is 15°C. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 38: Examples Of Curves
If it is warm outdoors (average autumn/spring) and the indoor temperature is too high. Decrease the adjustment by 1-2˚C Wait at least 24 hours between adjustments and changes due to slow response of heating Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 39 CLOSED LOCK OPEN COUNTER WEIGHT CLAMP BALANCE SHAFT SCREWS FOR LOCKING Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 40: Overheated Fallshaft
After a change of burner fan, measure the flue gases as you might have to tune the burner slightly due to fans having some variations in speed. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 41 If there is a gap, ignition and cleaning is impaired. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 42: The Chimney
Option (3) is for chimneys placed directly over the flue tube, this has to be specially ordered. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 43: Cleaning
Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 44 Loosen the 2 wingnuts which holds the lid on the angle. Scrape or use suction to remove ash. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 45: Service
Mount the flame sensor in the container. Screw the nut by hand so that the sensor is tight, but not overly. Mount the flame sensors contact (1). Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 46 When reassembling make sure all sealing and bolts are tight. If the storage is not tight there will be no underpressure and no pellets will feed through. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 47: Adjusting Door To Ash Compartment
If the door handle is not in a horizontal position when the door is closed, you can adjust the bolt (2) up or down to change the position. Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 48: Troubleshooting
- Check the seal - Safety ball valve is open - Check function - Missing screws on the storage - Check that all screws is in place Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 49: Documentation Of Settings
Herstell Nr / Numéro de fabrication Tillverknings år. / Manufacturing year 2014 2015 2016 2017 2018 Tillverknings månad / Manufacturing month Effecta AB - Sweden - Kungsbacka - www.effecta.se Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 50 Technical specification K3 external storage ▀ Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
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Page 51: Technical Specification K3 Internal Storage
Technical specification K3 internal storage ▀ Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 52: Technical Specification K3 Suction System
Technical specification K3 suction system ▀ Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 53: Connection Suggestions Internal Hotwater And Radiators
▀ Connection suggestions internal hot water and radiators Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 54: Connection Suggestions Radiators And Heaters
Connection suggestions radiators and heaters ▀ Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 55: Connection Suggestions Accumulator Tank With Solar Heating
Connection suggestions accumulator tank with solar heating ▀ EFFECTA KOMPLETT III LIGHT Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 56: Connection Suggestions Several Heating Cicuits
▀ Connection suggestions several heating cicuits Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... -
Page 57: Component Placement K3
▀ Component placement Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se... - Page 58 ▀ Component placement Effecta AB - Västra Rågdalsvägen 21 - 434 99 Kungsbacka - 0300 - 22320 - info@effecta.se...
- Page 59 Pellet gasification boiler Effecta Komplett III / 20-25-35 kW Effecta Komplett III Light / 20-25-35 kW som omfattas av denna försäkran är i överensstämmelse med följande direktiv to which this declaration relates is in confirmity with requirements of the following directives auf das sich diese Erklärung bezieht, konform ist mit den Anforderung der Richtlinien...