Effecta Komplett III Owner's Manual

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Rev. JG. 014-09-03
EFFECTA KOMPLETT III
INSTALLING
MAINTENANCE
SERVICE
ASSEMBLY
20
25
35
Light
20
25
35

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Table of Contents
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Summary of Contents for Effecta Komplett III

  • Page 1 EFFECTA KOMPLETT III INSTALLING MAINTENANCE Light SERVICE ASSEMBLY Rev. JG. 014-09-03...
  • Page 2: Scope Of Delivery

    ▀ Introduction We at Effecta would like to thank you for putting your trust in us when choosing your new boiler. The ”Effecta Komplett III” has been developed to give you maximum performance, comfort and quality. In order to get the best results from your boiler, we suggest that you follow the recommendations in this installation guide.
  • Page 3: Warranty

    The warranty also covers original spare parts. Any faulty products will be replaced or repaired at the discrimination of the retailer or Effecta. If a faulty product is detected, Effecta is entitled to replace it with a new or reconditioned product of the same or a similar type.
  • Page 4: Table Of Contents

    Mounting and adjusting of the draft stabiliser Mounting the auger Trouble shooting The sensors Documentation of settings Dimensions Technical data Hydraulic scheme Hydraulic scheme extra hot water Hydraulic scheme buffer system Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 5: In General

    In general ▀ The Boiler Effecta Komplett III is a boiler which is to be fueled with wood pellets. No other kind of fuel is allowed to be used. Not logs or oil. Disassembly and disposal It will be many years before your Effecta boiler is worn out, but it is important that you follow the regulations in force at the time concerning disassembly and disposal of your boiler.
  • Page 6: To The Installer

    To the installer ▀ It is time to install the Effecta Komplett III pellet boiler. Please follow the examples we provide for a safe installation. After installation, be sure to instruct the customer on how the heating system and the boiler work, in order to avoid unnecessary complications in the future. Please fill out ”Documentation of Settings”(pg35).
  • Page 7: The Components

    The shunt valve controls the heat supply from the boiler to the radiator circuit. Effecta Komplett III is fitted with motorised shunt control. The room temperature can be adjusted on a scale on the thermostat. An automatic system will significantly reduce fuel usage and provide a more comfortable environment.
  • Page 8: Safety And Function

    It is strictly forbidden to make any changes or alterations on the boiler without prior approval from Effecta. If any changes are made, the safety functions, or any other function, might not work as it is supposed to, and all warranties and liabilites from Effecta are cancelled.
  • Page 9: The Safety Systems

    If the soot door not is closed, the under pressure is lost and the burner will switch off. The auger starts when underpressure is obtained again. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 10 Shunt valve * Flue tube Display Conduit for sensor Fall shaft pellet burner Connector feedmotor/auger Protective cover Mixing valve * for hot water * Not on model Komplett Light Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 11: The Fuel

    Pellets are delivered in sacks with 10-15kg content or in bulk by truck. Effecta Komplett III can handle most of the different types of wood pellet that is between 6-8mm, but in UK only 6mm should be used. The quality should meet DIN+ standards. Good pellet with small amount of dust and an even quality helps achieve good combustion, less maintenance of the product and also less environmentally harmful emissions.
  • Page 12: Cleaning System Boiler

    On every suspension there are two turbulators that are removed when cleaning the tubes with a brush. Flipper Flips when the magnet motor activates. Magnet motor Lifting shaft Flipper Suspension Turbulator Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 13: Cleaning System Burner

    Non return valve Keeps the air in the container and prevents pressure on the compressor. Compressor Solenoid Silencer Pressure Switch Safety valve Non return valve Air container Capacitor Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 14: The Mothterboard

    Don´t interrupt the download. This will damage all software in the boiler. Make sure that your USB-stick contains the correct files. There should be an *.hex- and *.bin file on the USB stick. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 15: 1, 2 Or 3 Phase Connection

    ▀ 1, 2 or 3 Phase connection Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 16: Connection Expansion Boards

    Connection expansioncards ▀ MAIN BOARD HIGH VOLTAGE 230 VAC LOW VOLTAGE Expansion / Lambda Display DISPLAY BOARD EXPANSION BOARD POT FREE ROOM 2 ROOM 3 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 17: Electrical Connection

    0,5mm2 to the circuit board. In the “electrical heater” menu you set the max power that’s allowed on the fuses in your house. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 18: The Menu System

    Max flow temp 20°C Effect low speed Testblow start Phase out 120s Fan pre oper. 120s Fan low pre oper. Lambda Clean phase out Lambda Flame sensor Quickstart Lambda Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 19 Maximal allowed temperature G6, tank overheated. Start G1 Temperature when burner starts. Loading pump Start Temperature when loading pump starts Loading pump Stop Time loading pump runs Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 20 Degrees temp shall fall before burner goes to quick start. Temp down - min The time in which the temp. shall fall before burner activates quick start. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 21 Initiates the Start guide ► Calibrate sensors Sensor G1 Sensor G2 Sensor G3 Calibration of each sensor +/- °C Sensor G4 Sensor G5 Sensor G6 Sensor G7 Outdoor Indoor Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 22: Alarms At Disruption

    3. mode in seq 1. tion mode in seq 2. If there is no light in seq 3 ”ALARM START” will be shown in display. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 23: First Start

    0, 3, 6 or 9kW, depending on the amount of available phases. Single phase can only use 3kW. Remember to check that the fuses in the house can handle the power to the electrical heater. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 24: Tuning The Burner

    It goes into cooling phase and cleans and then startup again. When the settings are made, set the burner to ”ON”, and the first start will take place if there is a heating need from the boiler. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 25: Hot Water

    Temperature control Flow control valve Hot water Mixing valve Cold water Vent pipe Hot water out Safety valve Cold water in Overflow pipe Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 26: Shunt Control

    Loosen the screw and split the casing. It is then possible to mount the box to the wall. Connected to 1 on the motherboard Connected to 2 on the motherboard Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 27: Adjustment Of Heating Curves

    When an adjustment is done to the slope this is done parallel to the curve. Meaning that if an adjustment of 5˚C is done. This happens for the whole slope. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 28: Examples Of Curves

    ! If it is warm outdoors (average autumn/spring) and the indoor temperature is too high. Decrease the adjustment with 1-2˚C ! Wait at least 24 hours between adjustments and changes due to slow response of heating. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 29: Service And Cleaning

    The burner’s outer / inner combustion tube The space between the outer - inner tube must be cleaned out of dust and particles after about 6 tons of pellets consumption (page 32) Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 30: Replacing The Combustion Fan

    When a fan has been replaced, a new analyze of the flue gas should be done. The RPM can vary between fans. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 31: Overheated Fall Shaft

    (2) and you will hear a click when it is restored. If the protection is activated again, we recommend that you contact your installer to review the function and settings. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 32: Charging The Igniter

    If there is a gap in between can ignition of the pellet be difficult and cleaning impaired. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 33: Cleaning The Rear Housing And Outer Tube

    The draft varies a lot depending on the chimney, weather and also if the burner is running or not. This means that the hatch can be open a lot, a little or closed, depending the situation. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 34: Mounting The Auger

    Be sure the locking screw in flange is in the groove on the motor shaft and tighten. Connect the power cable to the burner. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 35: Trouble Shooting

    3130 ohm 30°C 1116 ohm 18000 ohm 90°C 1347 ohm 2320 ohm 40°C 1155 ohm 12200 ohm 100°C 1385 ohm 1746 ohm 50°C 1194 ohm 8450 ohm Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 36: Documentation Of Settings

    2018 Tillverknings månad / Manufacturing month Tillverknings månad / Manufacturing month Effecta AB - Sweden - Kungsbacka - www.effecta.se Effecta AB - Sweden - Kungsbacka - www.effecta.se Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 37: Dimensions

    ▀ Dimensions Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 38: Technical Data

    Electrical consumtion (start) 440 W 440 W Electrical consumtion (operation) 45 W 45 W Maximal heat output 20-25-35 kW 20-25-35 kW Minimal heat output 6-8,5-11,5 kW 6-8,5-11,5 kW Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 39: Hydraulic Scheme

    Hydraulic scheme ▀ Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 40: Hydraulic Scheme Extra Hot Water

    ▀ Hydraulic scheme extra hot water WATER HEATER...
  • Page 41: Hydraulic Scheme Buffer System

    Hydraulic scheme buffer system ▀ VILLA EXTRA EFFECTA KOMPLETT LIGHT...
  • Page 42 Harmonics (equipment with rated current ≤ 16A/phase) * EN 61 000-3-3:1995, A1:2001, A2:2005 Voltage fluctuations (equipment with rated current ≤ 16A/phase) * SPCR 028 Kungsbacka 2014-04-20 Erik Andersson Effecta Energy Solutions AB Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...

Table of Contents