Effecta Komplett Installation & Service Manual

Effecta Komplett Installation & Service Manual

Pellet boiler

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EFFECTA KOMPLETT
INSTALLING
MAINTENANCE
SERVICE
ASSEMBLY
Rev. JG.012-01-02

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Table of Contents
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Summary of Contents for Effecta Komplett

  • Page 1 EFFECTA KOMPLETT INSTALLING MAINTENANCE SERVICE ASSEMBLY Rev. JG.012-01-02...
  • Page 2: Introduction

    ▀ Introduction We at Effecta would like to thank you for putting your trust in us when choosing your new boiler. The ”Effecta Komplett” has been developed to give you maximum performance, comfort and quality. In order to get the best results from your boiler, we suggest that you follow the recommendations in this installation guide.
  • Page 3: Warranty

    Effecta. If a faulty product is replaced, Effecta is entitled to replace it with a new or reconditioned product of the same or a similar type. Effecta is liable for the costs of any servicing or repairs. Effecta gives a 5 year guarantee on the remaining components.
  • Page 4: Table Of Contents

    Cleaning the air box and outer tube Mounting and adjusting of the draft stabilasor Service and cleaning Trouble shooting The sensors Documentation of settings Dimensions Hyudralic scheme Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 5: In General

    In general ▀ The Boiler Effecta Complete is a boiler which is to be fueled with wood pellets. No other kind of fuel is allowed to be used. Not logs or oil. Disassembly and disposal It will be many years before your Effecta boiler is worn out, but it is important that you follow the regulations in force at the time concerning disassembly and disposal of your boiler.
  • Page 6: To The Installer

    To the installer ▀ It is time to install the Effecta Komplett pellet boiler. Please follow the examples we provide for a safe installation. After installation, be sure to instruct the customer on how the heating system and the boiler work, in order to avoid unnecessary complications in the future.
  • Page 7: The Components

    ▀ The shunt valve The shunt valve controls the heat supply from the boiler to the radiator circuit. Effecta Complete is fitted with motorised shunt control. The room temperature can be adjusted on a scale on the thermostat. An automatic system will significantly reduce fuel consumption and provide a more comfortable environment.
  • Page 8: Safety And Function

    It is strictly forbidden to open any doors when the burner is igniting. If any door or hatch is opened when the burner is running, great caution must be taken. Any kind of interferance or using of other than original spare parts can result in damage to the product or person. It also removes Effecta from any liability.
  • Page 9: The Safety Systems

    The flexi pipe prevents any fire coming in to the hopper. It is made from a heat sensitive material which melts if it gets to hot. If replaced, a new must be ordered from Effecta. The overheating protection on the feeding tube It stops the feeding if the fan temperatures gets to high.
  • Page 10: Placement Of Components

    Cover plate electricity Hoses electrical wiring 4 Flue pipe Over heat protection (behind front) Shunt valve Display Hose for sensor Feeding tube pelletburner Connector feedmotor/auger Protective cover Mixing valve Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 11: The Fuel

    Pellet is delivered in sacks with 16kg content or in bulk by truck. Effecta Complete can handle most of the different types of wood pellet that is 6-8mm. The quality should meet european standards. Good pellet with small amount of dust and an even quality helps to reach good combustion, less maintenance of the product and also less environmentally harmful emissions.
  • Page 12: Cleaning System Boiler

    On every suspension there are two turbulators that is removed when cleaning the tubes with a brush. Flipper Flips when the solenoid activates. Solenoid Lifting shaft Flipper Suspension Turbulator Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 13: Cleaning System Burner

    Makes the air stay in the container and not putting pressure on the compressor. Compressor Solenoid Silencer Pressure Switch Safety valve Non return valve Air container Capacitor Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 14: The Mothterboard

    Before shifting a e-prom make sure to write down all the settings that has been done to the boiler. This since all the changes that has been done will be lost. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 15: 1, 2 Or 3 Phase Connection

    ▀ 1, 2 or 3 Phase connection Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 16: Electrical Connection

    0,5mm2 to the circuit board. In the menu “electri- cal heater” you set the max power that’s allowed on the fuses in your house. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 17: The Menu System

    Clean pause Cleaning conv.. 90°C Fluegas Max time burner Ext. contr. closed / open Quick start ► Temp level 20°C Chimney fan Temp down °C/6 min 5°C Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 18 Temperature when burner starts. Start G6 Max G6 Maximal allowed temperature G6, tank overheated. Stop G5 Temperature when burner stops. Max G1 Maximal allowed temperature in the boiler. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 19 Max operation time of the burner before pause with AERO cleaning. Choice of external START/STOP control to the boiler. The control could be Extern control done either by NC or NO connection. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 20 Choice of system language Calibrate sensors ► Givare G1 Givare G2 Givare G3 Calibration of each sensor +/- 4 °C Givare G4 Givare G5 Givare G6 Givare G7 Givare G8 Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 21: Alarms At Disruption

    3. mode in seq 1. tion mode in seq 2. If there is no light in seq 3 ”ALARM START” will be showm in display. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 22: First Start

    3 or 6kW, or both. If both is set to active the effect will be 9000W. Remember to check that the fuses in the house can handle the power to the electrical heater. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 23: Tuning The Burner

    Weigh the pellet fed to get the right power. 6 minutes is equal to 1/10 of 1 hour. If you set the burner on 20 kW it should have 410 g as operation dose. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 24: Hot Water

    Temperature control Flow control valve Hot water Mixing valve Cold water Vent pipe Hot water out Safety valve Cold water in Overflow pipe Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 25: Shunt Control

    Loosen the screw and split the casing. It is then possible to mount the box to the wall. Connected to 1 on the main board Connected to 2 on the main board Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 26: Adjustment Of Heating Curves

    When an adjustment is done to the slope this is done parallel to the curve. Meaning that if an adjustment of 5˚C is done. This happens for the whole slope. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 27: Examples Of Curves

    ! If it is warm outdoors (average autumn/spring) and the indoor temperature is too high. Decrease the adjustment with 1-2˚C ! Wait at least 24 hours between adjustments and changes due to slow response of heating. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 28: Mounting The Auger

    Be sure the locking screw in flange is in the groove on the motor shaft and tighten. Connect the power cable to the burner. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 29: Replacing The Combustion Fan

    When a fan has been replaced, a new analyze of the flue gas should be done. The RPM can vary between fans. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 30 (2) and you will hear a click when it is restored. If the protection is activated again, we recommend that you contact your installer to review the function and settings. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 31: Charging The Igniter

    If there is a gap in between can ignition of the pellet be difficult and cleaning impaired. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 32: Mounting And Adjusting Of The Draft Stabilasor

    The draft varies a lot depending on the chimney, weather and also if the burner is running or not. This means that the hatch can be open alot, a little or closed, depending the situation. Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 33: Service And Cleaning

    The burner’s outer / innertube The space between the outer - inner tube must be cleaned out of dust and particles after about 6 tons of pellets consumption (page 32) Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 34: Trouble Shooting

    80°C 1309 ohm 20°C 1077 ohm 90°C 1347 ohm 30°C 1116 ohm 100°C 1385 ohm 40°C 1155 ohm 120°C 1461 ohm 50°C 1194 ohm 140°C 1535 ohm Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 35: Documentation Of Settings

    2011 2012 2013 2014 2015 Tillverknings månad / Manufacturing month Effecta AB - Sweden - Kungsbacka - www.effecta.se Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 36: Dimensions

    ▀ Dimensions Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...
  • Page 37: Hyudralic Scheme

    Hyudralic scheme ▀ Effecta AB Västra Rågdalsvägen 21 434 99 Kungsbacka Sweden +46-300 - 22320 info@effecta.se...

Table of Contents