S tarti n g th e T he r m ol a t or
Before starting the Thermolator, verify that the system has been installed correctly for your
application.
See the Installation
1
Turn on the water supply to the Thermolator. The supply pressure must be at least
25 psi for most units.
Refer to the appendix G for more information on 48 kw and 300°
F {149° C}
units. Check for leaks in the cooling water and process fluid lines before
continuing.
2
Turn on main power to the Thermolator.
•
The controller display and "Control Power" LED will illuminate to indicate the
control has power.
•
The controller will show the firmware version on the lower display while show-
ing "tcp" on the upper display. After a few seconds, process temperature will be
displayed (red, bottom display) and setpoint will be shown (green, top display).
3
Set the temperature setpoint to 40° F (4.4° C) if the Thermolator's process lines
were recently reconfigured, or if you suspect excessive air is in the process lines.
Press
to increase or
additional flushing and de-aeration in the process lines via the cooling valve.
4
Press RUN
.
The unit initiates a 30-second (or as otherwise defined by user parameter) venting
sequence. The Venting LED illuminates.
•
The pump starts after the venting cycle is over. The Pump LED illuminates when
the pump is running.
•
Normal operation begins. The heater turns on if the actual temperature is below
setpoint. The cooling valve opens if the actual temperature is above setpoint.
NOTE: Both venting stages will be skipped if the process temperature is above the vent bypass temperature,
and the Thermolator will consequently start the pump immediately in the "RUNNING" state.
5
Set the setpoint to the desired temperature, Shown in green on the top display.
Press
to increase or
step 3, wait until process lines are de-aerated before raising setpoints.
6
If the Alarm LED turns on, press "Silence/Reset"
audible alarm.
Refer to the Troubleshooting section for more information.
section.
to decrease the temperature setting. This will provide
to decrease the temperature setpoint. If you followed
0
to silence the optional
NOTE: All LEDs will flash
to test their operation.
NOTE: If the coolant pressure
low LED illuminates, verify
that the cooling water supply
is connected properly and that
the water pressure is at least
25 PSI or greater except for 48
°
kw or 300
F {149° C} units.
Refer to the Appendix for more
information.
O pe ra ti on
I
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