Baldor VS1GV21-1B Installation & Operating Manual
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Baldor VS1GV21-1B Installation & Operating Manual

Vs1gv series ac closed vector control
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VS1GV
AC Closed Vector Control
Installation & Operating Manual
10/11
MN765

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Summary of Contents for Baldor VS1GV21-1B

  • Page 1 VS1GV AC Closed Vector Control Installation & Operating Manual 10/11 MN765...
  • Page 2 Any trademarks used in this manual are the property of their respective owners. Important: Be sure to check www.baldor.com for the latest software, firmware and drivers for your VS1GV product. Also you can download the latest version of this manual in Adobe Acrobat PDF format.

  • Page 3: Table Of Contents

    1.1 Getting Assistance from Baldor ........
  • Page 4 Chapter 5 Control Wiring 5.1 Control Board Connections ............5.2 Analog Inputs .
  • Page 5 Chapter 6 Using the Keypad 6.1 Keypad Components ............. . 6.1.1 Display Description .
  • Page 6 Chapter 11 Composite Reference Description 11.1 Overview ..............11-1 11.2 Composite Reference Examples .

  • Page 7: Introduction

    1.1 Getting Assistance from Baldor For technical assistance, contact your Baldor District Office. Before calling, please review the troubleshooting section of this manual. You will be asked for the drive model number or catalog number that is located on the nameplate along with the drive serial number.
  • Page 8 L1, L2 or L3. Common Bus requires numerous changes. Contact Baldor for information. CAUTION: Only Baldor cables should be used to connect the keypad and control. These are special twisted pair cables to protect the control and keypad. Damage associated with other cable types are not covered by the Baldor warranty.

  • Page 9: Quick Start

    Quick Start Guide MS765 is also available separately from www.baldor.com. If you are an experienced user of Baldor controls, you are probably already familiar with the keypad programming and keypad operation methods. If so, this quick start guide has been prepared for you. This procedure will help get your system up and running in the keypad mode quickly and allows motor and control operation to be verified.
  • Page 10 Figure 1-1 Minimum Connection Diagram Minimum Signal Connections Terminals 21 to 30 (J3) 21 External User +24V Return 22 External User +24V Terminals 8 to 20 (J2) 23 Internal +24V 8 Enable Input USB Port 24 Internal +24V Return 9 Digital Input #1 25 Relay Out 1 NC 10 Digital Input #2 26 Relay Out 1 COM...

  • Page 11: Limited Warranty

    2.1 Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied.
  • Page 12 2-2 General Information MN765...

  • Page 13: Installing The Drive

    Chapter 3 Installing the Drive This chapter provides information that must be considered when planning a VS1GV drive installation and provides drive mounting information and installation site requirements. 3.1 Receiving & Inspection When you receive your control, there are several things you should do immediately. 1.

  • Page 14: Cover Removal

    3.4 Cover Removal Procedure (NEMA 1 Drives) To connect power and signal wires, the cover must be removed (AA, B, C, D and E frame drives). This procedure describes how to access all terminal connections inside the control. 1. Remove the four cover screws shown in Figure 3-1. 2.
  • Page 15 3.6 Cover Replacement Procedure (NEMA 4X Frames AA and B): CAUTION: Failure to follow this procedure may result in damage to the controller cover gasket which will cause improper sealing and inability to maintain specified NEMA 4X ratings. 1. While holding the cover close to the controller, plug the keypad cable (disconnected in step 4 above) into the connector on the keypad board making sure that the retention clip snaps into place.
  • Page 16 3-4 Installing the Drive MN765...

  • Page 17: Power Wiring

    4.2 Line Impedance Baldor VS1GV drives require 1% line impedance minimum (3% for AA frame size drives and B Frame NEMA 4X drives). If the impedance of the incoming power does not meet this requirement, a 3 phase line reactor can be used to provide the needed impedance in most cases.

  • Page 18: Line Reactors

    4.2.1 Line Reactors Three phase line reactors are available from Baldor. The line reactor to order is based on the full load current of the motor (FLA). If providing your own line reactor, use the following formula to calculate the minimum inductance required.

  • Page 19: Reduced Input Voltage Considerations

    4.5 Reduced Input Voltage Considerations When operating with other than nominal input voltages or with non-standard motors, the output current rating of the drive must be greater than or equal to the continuous load requirements of the motor. 4.6 Electrical Installation All interconnection wires between the drive, AC power source, motor, host control and any other operator interface stations should be in metal conduits or shielded cable must be used.
  • Page 20 Table 4-3 480VAC Three Phase Wire Size and Protective Devices Control Rating Input Fuse (Amps) Wire Gauge Input Fast Acting Fast Acting Time Semiconductor (CUL) Amps (UL) (CUL) Delay 17.5 17.5 17.5 17.5 10.0 10.0 A70QS60-4 10.0 *100 A70QS80-4 16.0 *125 A70QS100-4 25.0...
  • Page 21 Table 4-5 600VAC Three Phase Wire Size and Protective Devices Control Rating Input Fuse (Amps) Wire Gauge Input Fast Acting Fast Acting Time Semiconductor (CUL) Amps (UL) (CUL) Delay 17.5 17.5 17.5 17.5 10.0 A70QS50-4 10.0 A70QS70-4 16.0 A70QS80-4 16.0 25.0 35.0 50.0...

  • Page 22: Incoming Power And Motor Connections

    4.8 Incoming Power and Motor Connections Figure 4-3 shows the layout of the terminals on the power connectors for each size drive. All cables must be in conduits or shielded and the conduits or shields must be grounded at the cable entrance. The brake resistor and cable must be in a conduit or shielded if installed outside the enclosure.

  • Page 23: Operating A 3-Phase Control On Single Phase Input Power

    Reactor Note 2 Note 3 Baldor Control 4.9 Operating a 3-Phase Control on Single Phase Input Power Single phase AC input power can be used to power the control instead of three phase for control sizes AA, B and C. The specifications and control sizes are listed in Appendix A of this manual.
  • Page 24 *Optional Note 4 Line Line Reactor Reactor Note 3 Baldor Baldor Control Control Notes: See Protective Devices described previously in this section. Use same gauge wire for Earth ground as is used for L1 and L2. * Optional components are not provided with control.
  • Page 25 Reactor IMPORTANT: IMPORTANT: Note 3 Do not connect L3. Do not connect L3. Baldor Baldor Control Control Notes: See Protective Devices described previously in this section. Use same gauge wire for Earth ground as is used for L1 and L2.
  • Page 26 Line Line Reactor Reactor Note 2 Note 2 Note 3 Note 3 Baldor Baldor Control Control See recommended tightening torques in Table A-2. *Optional components not provided with control. NOTES: 1. See Table 4-6. 2. Use same gauge wire for Earth ground as is used for L1, L2 and N.

  • Page 27: M-Contactor

    • 100+ft (30m): Baldor recommends adding an optional load reactor to the output of the control. • 250+ft (75m): Baldor recommends adding and optional load reactor and common mode choke to the control. The load reactor and/or common mode choke should be placed in close physical proximity to the control. Unexpected faults may occur due to excessive charging current required for motor cable capacitance.

  • Page 28: Optional Dynamic Brake Hardware

    4.12 Optional Dynamic Brake Hardware Refer to Figure 4-10 for DB resistor connections. Dynamic Brake (DB) hardware must be installed on a flat, non-flammable, vertical surface for effective cooling and operation. CAUTION: Before external Dynamic Brake Hardware is added, the internal resistor must be disconnected (frames AA, B, C and D).

  • Page 29: Encoder Installation

    4.13 Encoder Installation The Encoder Board (Daughter FDBK) is installed in the Feedback Module Slot 3 shown in Figure 4-11. Encoder connections are made at that board. Use 16AWG (1.31mm2) maximum. The Encoder Board can provide +5VDC or +12VDC (jumper selectable) encoder power. The factory setting for this jumper is +5VDC power. If an external power supply is used for encoder power, the J1 jumper must still be used to scale the input signal levels correctly.

  • Page 30: Home (Orient) Switch Input

    4.14 Home (Orient) Switch Input The Home or Orient function causes the motor shaft to rotate to a predefined home position {Home + Offset} (where offset can be a “+” or “-” value). The homing function allows shaft rotation in the drive forward direction only until the rising edge of the signal edge at terminal J2-6 of the encoder daughter board.

  • Page 31: Control Wiring

    Chapter 5 Control Wiring 5.1 Control Board Connections The analog and digital inputs and output terminals are shown in Figure 5-1. The signals are described in Tables 5-1, 5-2 and 5-3. Connections will depend upon which of the operating modes are chosen. Each mode described and a connection diagram is provided later in this section.
  • Page 32 Table 5-2 J2 Connector Definition Connector Terminal Signal Description J2-8 Enable Input J2-9 DIN1 – Digital Input 1 J2-10 DIN2 – Digital Input 2 J2-11 DIN3 – Digital Input 3 J2-12 DIN4 – Digital Input 4 J2-13 DIN5 – Digital Input 5 J2-14 DIN6 –...

  • Page 33: Analog Inputs

    J1-1 to J1-5. Add these AC and DC values. If either of these measurement totals exceeds a total of ±15 volts, then the common mode voltage range has been exceeded. To correct this condition, isolate the command signal with a signal isolator, such as Baldor catalog number BC145. Figure 5-3 Jumper Locations...

  • Page 34: Analog Outputs

    5.3 Analog Outputs Two programmable analog outputs are provided on J1-6 and J1-7. These outputs are scaled and can be used to provide status of various control conditions. The return for these outputs is J1-1 analog return. Each output function is programmed in the Level 1 Output block, Analog Out1 Signal or Analog Out2 Signal parameter values.

  • Page 35: Operating Modes

    5.5 Operating Modes The operating modes define the basic motor control setup and the operation of the input and output terminals. After the circuit connections are completed, the operating mode is selected by programming the Operating Mode parameter in the Level 1 Input Setup Programming Block (P1401).

  • Page 36: Standard Run 2-Wire

    5.5.2 Standard Run 2-Wire In Standard Run 2-wire mode, the control is operated by the digital inputs and the command source. Also, Preset Speed 1 can be selected. The opto inputs can be switches as shown in Figure 5-6 or logic signals from another device. Figure 5-6 Standard Run 2-Wire Connection Diagram Enable Enable...

  • Page 37: Standard Run 3-Wire

    5.5.3 Standard Run 3-Wire In Standard Run 3-wire mode, the control is operated by the digital inputs and the command source. Also, Preset Speed 1 can be selected. The opto inputs can be switches as shown in Figure 5-7 or logic signals from another device. Figure 5-7 Standard Run 3-Wire Connection Diagram Enable User Analog Return...

  • Page 38: Preset Speeds

    5.5.4 15 Preset Speeds Operation in 15 Preset Speeds 2-wire mode is controlled by the opto isolated inputs at J2. The values of the Preset Speeds are set in the Level 1 Preset Speeds block, Preset Speed 1 to Preset Speed 15. J2-11 through J2-14 inputs allow selection of 15 Preset Speeds.

  • Page 39: Fan Pump 2-Wire

    5.5.5 Fan Pump 2-Wire Operation in the Fan Pump 2-wire mode is controlled by the opto isolated inputs at J2-8 through J2-16. The opto inputs can be switches as shown in Figure 5-9 or logic signals from another device. Figure 5-9 Fan Pump 2-Wire Connection Diagram Enable Enable User Analog Return...

  • Page 40: Fan Pump 3-Wire

    5.5.6 Fan Pump 3-Wire Operation in the Fan Pump 3-wire mode is controlled by the opto isolated inputs at J2-8 through J2-16. The opto inputs can be switches as shown in Figure 5-10 or logic signals from another device. Figure 5-10 Fan Pump 3-Wire Connection Diagram Enable User Analog Return Enable...

  • Page 41: Process Control

    5.5.7 Process Control The process control mode provides an auxiliary closed loop general purpose PID set point control. The process control loop may be configured in various ways and detailed descriptions of the Process Control are given in MN707 “Introduction to Process Control”.

  • Page 42: Speed Analog 2-Wire

    5.5.8 3 Speed Analog 2-Wire Provides 2-wire input control and allows selection of 3 Preset Speeds. The values of the Preset Speeds are set in the Level 1 Preset Speeds block, Preset Speed 1, Preset Speed 2 and Preset Speed 3. The opto inputs can be switches as shown in Figure 5-12 or logic signals from another device.

  • Page 43: Speed Analog 3-Wire

    5.5.9 3 Speed Analog 3-Wire Provides 3-wire input control and allows selection of 3 Preset Speeds. The values of the Preset Speeds are set in the Level 1 Preset Speeds block, Preset Speed 1, Preset Speed 2 and Preset Speed 3. The opto inputs can be switches as shown in Figure 5-13 or logic signals from another device.

  • Page 44: E-Pot 2-Wire

    5.5.10 E-POT 2-Wire Provides speed Increase and Decrease inputs to allow E-POT (Electronic Potentiometer) operation with 2-wire inputs. The values of the Preset Speeds are set in the Level 1 Preset Speeds block, Preset Speed 1 or Preset Speed 2. The opto inputs can be switches as shown in Figure 5-14 or logic signals from another device.

  • Page 45: E-Pot 3-Wire

    5.5.11 E-POT 3-Wire Provides speed Increase and Decrease inputs to allow E-POT operation with 3-wire inputs. The opto inputs can be switches as shown in Figure 5-15 or logic signals from another device. Figure 5-15 E-POT 3-Wire Connection Diagram Enable User Analog Return Enable Forward Start...

  • Page 46: Network

    5.5.12 Network Provides bipolar speed or torque control. Preset speeds are set in software. The opto inputs can be switches as shown in Figure 5-16 or logic signals from another device. See Table 5-11 for Modbus coils that may be used in this mode. Figure 5-16 Network Connection Diagram Enable Enable...

  • Page 47: Profile Run

    5.5.13 Profile Run Provides a speed profile consisting of seven segments to setup a cyclic operation or test cycle. The opto inputs can be switches as shown in Figure 5-17 or logic signals from another device. Speed settings for Speed curve 1 to speed curve 7 are Preset Speed 1 to Preset Speed 7.

  • Page 48: Preset Position

    5.5.14 15 Preset Position (Only available in Closed Loop Vector Mode) 15 Preset Point-to-Point Moves can be accomplished with this operating mode. This mode offers these additional features: • 15 moves: 6 absolute, 8 incremental plus Home position • Single input selects one of two Accel/Decel/Speed profiles • Move command is started by momentarily closing the Trigger input • Forward and Reverse limit switch inputs • Digital Outputs for “In Motion”...
  • Page 49 Table 5-12 15 Preset Position, Position Select J2-11 J2-12 J2-13 J2-14 Move Type Function Preset Speed OPEN OPEN OPEN OPEN FWD Move Home Selects Level 3:Preset CLOSED OPEN OPEN OPEN Absolute 2 (P1002) Position:Preset POS2(P3301) Selects Level 3:Preset OPEN CLOSED OPEN OPEN Absolute...
  • Page 50 Operation Select the desired Accel/Decel rate. Open/Close inputs J2-11 through J2-14 to select the desired move command. FWD Move Motor rotates in the forward direction to the home switch then rotates either direction to the offset position. Absolute Absolute move looks at the home point as zero and calculates how far it is from home to get to the target position and moves that amount.

  • Page 51: Bipolar

    5.5.15 Bipolar Provides bipolar speed or torque control (torque control is only available in Vector modes). The control is operated by the digital inputs and the command source. The opto inputs can be switches as shown in Figure 5-19 or logic signals from another device.
  • Page 52 Bipolar - Multiple Parameter Sets The following procedure allows you to program up to four complete sets of parameter values and to use these multiple parameter sets. Each parameter table must be properly initialized before use. Each table must have an operating mode that supports table switching (Process Control, Bipolar or Network) and all motor data and related parameters must be the same in each table if switching tables with the drive enabled.

  • Page 53: Pulse Follower

    5.5.16 Pulse Follower Provides electronic gearing of two or more controls from an upstream pulse reference. This mode requires expansion board EXBHH007 and its operation is described in MN755. 5.5.17 PLC Provides control from a PLC device (Programmable Logic Control) as described in Chapter 10 of this manual. Preset speeds are set in software.

  • Page 54: Relay Outputs

    5.7 Relay Outputs Relay Outputs 1 and 2 provide N.O. and N.C. voltage-free contacts. The internal relay function is shown in Figure 5-22. Figure 5-22 Relay Contacts If the load is a DC relay If the load is an AC Control Board coil, install a flyback relay coil, install an RC...

  • Page 55: Communication Expansion Boards

    3 jumpered) no terminating resistor is used. Setting the jumper to pins 1 and 2 selects the 120 ohm terminating resistor for the RS485 cable. The RS485 connections are described in Table 5-15. Refer to Baldor manual MN744 for connection and software information.

  • Page 56: Opto-Isolated Inputs

    5.10 Opto-Isolated Inputs The equivalent circuit of the nine opto inputs is shown in Figure 5-25. The function of each input depends on the operating mode selected and are described previously in this section. This Figure also shows the connections using the internal opto input Supply.

  • Page 57: Pre-Operation Checklist

    5.12 Pre-Operation Checklist (Check of Electrical Items) 1. Verify AC line voltage at source matches control rating. 2. Inspect all power connections for accuracy, workmanship and tightness and compliance to codes. 3. Verify control and motor are grounded to each other and the control is connected to earth ground. 4.

  • Page 58: Mint Workbench

    5.14 Mint WorkBench As an alternative to using the keypad for programming and setup, Baldor’s Mint WorkBench software version 5.5 or greater can be used. When the software is installed and configured, the help topics provide information on how to use the software.

  • Page 59: Install Mint Workbench

    1. Use the Add/Remove Software feature of the Windows control panel and remove previous versions of Mint WorkBench software. 2. The software must be downloaded from the Baldor site: http://www.baldor.com Simply log into that web site, Figure 5-27, and locate 1.
  • Page 60 5. Parameter values can be modified as desired. Figure 5-30 Mint WorkBench Main Menu Change a Parameter Value Example: Change Preset Speed 1 to 48RPM. Click on Preset Speeds Block. Click in the Value Column for Preset Speed 1. Type in the new value “48” press enter. Note that the keypad will instantly display the new value.

  • Page 61: Update Firmware

    This procedure erases memory and restores factory settings. All user data will be lost. After the firmware download, all user data values must be reprogrammed. 1. The software must be downloaded from the Baldor site: http://www.baldor.com Simply log into that web site, Figure 5-27. Locate and click on Drive Firmware.
  • Page 62 3. This procedure erases memory and restores factory settings. All user data will be lost. After the firmware download, all user data values must be reprogrammed. a. Select “Download Firmware” from the Tools menu, Figure 5-34. b. Select control type and version to download. c.

  • Page 63: Using The Keypad

    Chapter 6 Using the Keypad 6.1 Keypad Components The keypad is used to program the control parameters, to operate the motor and to monitor the status and outputs of the control by accessing the display options, the diagnostic menus and the fault log. Additionally drive parameters can be stored in the keypad for future retrieval.

  • Page 64: Display Features

    6.1.2 Display Features STOP=Stop; FWD=Forward; REV=Reverse Present Menu Selection Local / Remote Mode LOCAL STATUS 159.5V 600RPM 6.2A 20.0HZ Previous Menu Selection Press F2 to go back one menu level DIAG 600r MAIN (Press F1 to return to previous menu) Speed Reference Prog Mode Display Features: PROG...

  • Page 65: Status Mode

    6.2 Status Mode When AC power is applied to the control, the keypad will display the status. Action Description Display Comments Apply Power Logo is displayed for a short time. The Status screen is then displayed. Normal status screen at start up. The display can be changed to STOP LOCAL...

  • Page 66: Menu Display

    6.3 Menu Display After power-up the display shows the Status screen. Press the Menu key to display menu options. Action Description Display Comments Status Display STOP LOCAL STATUS 0.0V 0RPM 0.0A 0.0HZ DIAG 0.00r MAIN Press Menu/Esc Displays top level menu options. Press to move cursor over STATUS...
  • Page 67 Basic Params Continued Description Display Comments Action Press to go to the BASIC MOTOR DATA next Basic Params screen. MOTOR RATED FREQ 60.00 HZ STATUS F2404T1 BACK Press to go to the BASIC MOTOR DATA next Basic Params screen. FEEDBACK SOURCE Daughter FDBK F2409T1 BACK...
  • Page 68 How to Change a Value These are the BASIC screens. To change a value, simply display the desired parameter and press Enter and change the value. For example: Action Description Display Comments Press to go to the 1601 indicates the parameter BASIC MOTOR CONTROL next Basic Params...

  • Page 69: Save Parameter Values

    6.5 Save Parameter Values The keypad keys and display work with the memory of the control. When a parameter value is displayed, the displayed value is the value stored in control memory. The changes are written to non-volatile memory and are stored even when power is removed.

  • Page 70: Restore Parameter Values

    6.6 Restore Parameter Values The keypad keys and display work with the memory of the control. When a parameter value is displayed, the displayed value is the value stored in control memory. The changes are written to non-volatile memory and are stored even when power is removed.

  • Page 71: Advanced Prog

    6.7 Advanced Prog At the Menu display screen, select ADVANCED PROG and press Enter. This menu provides access to all drive parameters which are organized in blocks that are grouped into one of 3 levels. Examples of tasks accomplished via this menu are: 1.

  • Page 72: Modified Parameters

    6.7.1 Modified Parameters Allows viewing of all parameters that have been changed from factory set values. Action Description Display Comments Advanced Prog Display Top Level Advanced Prog menu. Press to scroll to Modi ed Params. LEVEL 1 BLOCKS Press enter to view list of LEVEL 2 BLOCKS parameters that have been LEVEL 3 BLOCKS...

  • Page 73: Event Log

    Change a parameter value within the linear list as follows: Action Description Display Comments Press Enter to select The number and name of each Press keys to scroll to C1001 PRESET SPEED 1 the parameter value to parameter is displayed in listing through the parameter list.

  • Page 74: Diagnostics

    6.9 Diagnostics From the Menu display screen, select Diagnostics and press enter. These are read only values with the exception of the real time clock settings. See Chapter 9 for a more detailed description. Action Description Display Comments Press Menu Displays top level menu options.
  • Page 75 Diagnostics Continued Action Description Display Comments Displays energy cost (based on Press to display next Press to go to the next or STOP LOCAL DIAG group. parameter # 2305 value). previous Diagnostic screen. ENERGY EST POWER 0.00KW Press F2 to return to previous EST ENERGY 0.0KWH menu.

  • Page 76: Display Options

    6.10 Display Options Action Description Display Comments Press “Enter” to change KEYPAD SETUP PROG parameter value. Press to display next KEYPAD CONTRAST screen. Press “F2” to return to previous menu. DIAG F1313T1 BACK Press “Enter” to change KEYPAD SETUP PROG parameter value.

  • Page 77: Operating The Control From The Keypad

    6.11 Operating the Control from the Keypad To activate the LOCAL Mode, first press the “STOP” key (if enabled). Note: Pressing the keypad STOP key (if enabled) will automatically issue a motor stop command and change to LOCAL mode. Selection of LOCAL Mode overrides any remote or serial control inputs except the External Trip input, Local Enable Input or STOP input.
  • Page 78 6-16 Using the Keypad MN765...

  • Page 79: Parameter Descriptions

    Chapter 7 Parameter Descriptions 7.1 Level 1 Parameters (Advanced Prog, Level 1 Blocks) Table 7-1 Level 1 Parameter Block Definitions Parameter (Number) Block Title Parameter Name and Description Selection (Value) PRESET SPEED 1 (1001) PRESET Preset Value: 30 SPEEDS PRESET SPEED 2 (1002) Preset Value: 60 PRESET SPEED 3 (1003) Preset Value: 90...
  • Page 80 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) RAMP PL DEC TIME (1113) Preset Value: 1.0 RATES Range: 0.0 to 3600.0 Seconds (Continued) Time to stop the motor from maximum drive speed during a power loss. Commanded Speed % Maximum Speed Speed Curve...
  • Page 81 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) STOP KEY (1301) KEYPAD Preset Value: 1 SETUP Range: 0 - 1 Off (0) Keypad STOP key is not active. Allows keypad STOP key to initiate motor stop during remote or serial operation. If active, pressing STOP selects Local mode and initiates the stop command.
  • Page 82 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) DOWNLOAD SELECT (1311) KEYPAD Preset Value: 0 SETUP Range: 0 - 2 (Continued) All (0) All parameters. Motor (1) Motor parameters only. Other (2) All parameters except Motor parameters.
  • Page 83 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) OPERATING MODE (1401) INPUT SETUP (Continued) (Continued) 15 Preset Pos (13) (Closed loop vector only). Provides for 15 preset Point-to-Point moves. Provides bipolar speed or torque control. Torque control only available in vector Bipolar (14) mode.
  • Page 84 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) INPUT ANA IN1 GAIN (1405) Preset Value: 100.0% SETUP ANA IN2 GAIN (1410) Preset Value: 100.0% (Continued) Range: 0.0% to 300.0% Allows 0 to 300% gain to be applied ((as in Y=Gain*(X-Offset)). ANA IN1 OFFSET (1406) Preset Value: 0.0 ANA IN2 OFFSET (1411)
  • Page 85 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) SLEEP MODE (1416) INPUT Preset Value: 0 Range: 0 - 1 SETUP (Continued) Off (0) No action. Disables control when Command Source is less than CMD Sleep Band (P1417). On (1) Active in all speed modes.
  • Page 86 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) OUTPUT DIGITAL OUTPUT 1 (1501) SETUP DIGITAL OUTPUT 2 (1502) RELAY OUTPUT 1 (1503) (Continued) RELAY OUTPUT 2 (1504) (Continued) Active when motor speed is within band set by the Level 1 Output Setup “At Speed At Speed (9) Band (P1506)”.
  • Page 87 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) OVERLOAD SET PT (1508) OUTPUT Preset Value: 150.0 SETUP Range: 0.0 - 200.0% (Continued) Sets the motor current value as a percent of drive rated current at which the Overload digital output is active.
  • Page 88 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) ANA OUT1 SIGNAL (1511) OUTPUT SETUP ANA OUT2 SIGNAL (1514) (Continued) (Continued) Scaled value of the analog input 2 signal value, range depends on input type Analog In2 (20) P1408.
  • Page 89 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) MOTOR CNTL BASE SPEED (1602) Preset Value: Motor Rated Speed (P2403) CONTROL Range: 0 - MAX Speed RPM (Continued) The speed at which Field Weakening begins. CNTL BASE VOLT (1611) Preset Value: CALC Only available or active in V/F...
  • Page 90 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) CUSTOM V/F CURVE (1617) MOTOR Preset Value: 0 CONTROL Only available or active in V/F Range: 0 - 2 (Continued) mode. Ignore this parameter for Vector modes.
  • Page 91 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) MOTOR 7 POINT VOLT 1 (1622) Preset Value: 16.7 CONTROL 7 POINT VOLT 2 (1624) Preset Value: 33.3 7 POINT VOLT 3 (1626) (Continued) Preset Value: 50.0 7 POINT VOLT 4 (1628)
  • Page 92 Table 7-1 Level 1 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) POSITION GAIN (1638) MOTOR Preset Value: 8.0 CONTROL Only available in Closed Range: 0.0 - 1000.0 (Continued) Vector mode. Ignore this parameter for Open Vector and V/F modes.
  • Page 93 No (0) No Action. Yes (1) Reset settings. Restores factory settings to Browser User ID and Password. BROWSER USER ID Preset Value: baldor (1707) (1708) ASCII user ID for the Ethernet Web Browser Option Board if installed. BROWSER PASSWORD Preset Value: baldor (1709) (1710) Password for the Ethernet Web Browser Option Board if installed.

  • Page 94: Level 2 Parameters (Advanced Prog, Level 2 Blocks)

    7.2 Level 2 Parameters (Advanced Prog, Level 2 Blocks) Table 7-2 Level 2 Parameter Block Definitions Parameter (Number) Block Title Parameter Name and Description Selection (Value) OPERATING ZONE (2001) DRIVE Preset Value: 0 LIMITS Range: 0 - 3 Sets the PWM operating zone to Standard 2.5kHz output carrier frequency Std Const Trq (0) Constant Torque.
  • Page 95 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) SPEED UNITS (2101) DRIVE Preset Value: 1 CONFIG Range: 0 - 1 Hz (0) Sets units to Frequency, Hz. RPM (1) Sets units to RPM. LANGUAGE SELECT (2102) Preset Value: 0 Range: 0 - 1...
  • Page 96 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) DRIVE POWER INPUT (2110) Preset Value: 2 CONFIG Range: 0 - 3 (Continued) The output values are derated for single phase operation. Note: For three phase power input, if a phase is lost this parameter will Single Phase (0) automatically be changed to single phase and the control will automatically...
  • Page 97 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) DRIVE FOLLOWING ERROR (2202) Preset Value: 0 PROTECT Only available or active in either Range: 0 - 1 (Continued) Vector mode. Ignore for V/F mode.
  • Page 98 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) DRIVE SINGLE PHASING (2209) Preset Value: 1 PROTECT Range: 0 - 1 (Continued) When an input power phase is lost, single phase operation is assumed and Derate (0) control output is derated by 50% and operation is allowed at the reduced output.
  • Page 99 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) MISCELLA- AUTO RESTART (2301) Preset Value: 1 NEOUS Range: 0 - 3 If set to Manual and a run command (enable signal & FWD or REV command) is present at power up, the motor will not run.
  • Page 100 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) HOMING OFFSET (2308) MISCELLA- Preset Value: 1024 NEOUS Only available or active in Closed Range: -9999 to 20000 counts (Continued) Vector mode. Ignore for Open Vector and V/F modes.
  • Page 101 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) MOTOR MOTOR RATED VOLT (2401) Preset Value: CALC DATA Range: 0 - 1000 Volts The rated voltage of the motor (listed on the motor nameplate). MOTOR RATED AMPS (2402) Preset Value: CALC Range: 0 - MAX AMPS...
  • Page 102 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) RESOLVER SPEED (2411) MOTOR Preset Value: 0 DATA Only available in Closed Vector Range: 0 - 10 (Continued) mode with resolver feedback. Ignore for Open Vector and V/F modes.
  • Page 103 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) DC BRAKE TRIGGER (2505) BRAKE Preset Value: 0.00 Range: 0.00 - 50.00 Hz ADJUST Only available or active in V/F (Continued) mode. Ignore for Open/Closed Vector mode.
  • Page 104 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) PROCESS PROCESS TYPE (2601) Preset Value: 0 CONTROL Range: 0 - 2 None (0) PID is disabled, however feedforward is always available. The process error computed as: PE = (Set Point) - (Feedback).
  • Page 105 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) PROC ERR TOL (2606) PROCESS Preset Value: 10.0 CONTROL Range: 0.0 - 100.0% (Continued) The band within which the Opto or Relay Output is active (turned ON) indicating the process is within the desired range.
  • Page 106 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) SKIP FREQ 1 (2701) SKIP FRE- Preset Value: 0.00 QUENCY SKIP FREQ 2 (2703) Range: 0 - MAX Speed SKIP FREQ 3 (2705) The center frequency of the frequency band to skip or treat as a deadband.
  • Page 107 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) SYNCHRO SYNC SETUP TIME (2805) Preset Value: 0.20 V/F – 0.10 Open Vector START Only available or active in V/F or Range: 0.5 - 10.0 seconds (Continued) Open Vector modes.
  • Page 108 Table 7-2 Level 2 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) CUR. LOOP TUNE (2906) AUTO Preset Value: 0 Only available or active in Vector Range: 0 - 1 TUNE (Continued) modes. Ignore for V/F mode. No (0) No action.

  • Page 109: Level 3 Parameters (Advanced Prog, Level 3 Blocks)

    7.3 Level 3 Parameters (Advanced Prog, Level 3 Blocks) Table 7-3 Level 3 Parameter Block Definitions Parameter (Number) Block Title Parameter Name and Description Selection (Value) PROFILE NUMBER OF CYCLES (3001) Preset Value: 0 Range: 0 - 255 Sets the number of cycles that the profile will automatically run before stopping.
  • Page 110 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) TRACK MODE (3104) PULSE Preset Value: 0 Range: 0 - 2 FOLLOW- (Continued) Increment/Decrement changes the Rx Ratio Output by the value of the increment step parameter on the fly, and follows the velocity of the master Velocity Following (0) (no position loop).
  • Page 111 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) PULSE SAVE RX OUT RATI (3114) Preset Value: 0 FOLLOW- Range: 0 – 1 (Continued) No (0) Does not save values to non-volatile memory. Yes (1) Saves values to non-volatile memory.
  • Page 112 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) QUAD COUNTS 2 (3315) PRESET Preset Value: 0 POSI- QUAD COUNTS 3 (3316) Preset Value: 0 TION QUAD COUNTS 4 (3317) Preset Value: 0 (Continued) QUAD COUNTS 5 (3318) Preset Value: 0...
  • Page 113 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) PLC CONFIG 1 through PLC MODE Preset Value: 000.128.000.000 (Continued) PLC CONFIG 30 (3401 - 3430) Range: 0 to 255.255.255.255 30 PLC statements that define the 32 bit word format and structure as: Parameter Number Format = DDD.CCC.BBB.AAA Example: P3401 = 051.000.000.020 Where:...
  • Page 114 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) COMP REF OPERATOR (3505) Preset Value: 0 (Continued) Range: 0 - 5 Sum (0) Difference (1) Multiply (2) Divide (3) Maximum (4) Minimum (5) The mathematical operator applied to the first and second parameters.
  • Page 115 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) RTC ACTION 1 (3601) FEATURES RTC ACTION 2 (3602) (Continued) (Continued) D.Out1 On/Reset (16) D.Out1 Off/Reset (17) R.Out1 On/IncP107 (18) R.Out1 Off/IncP107 (19) R.Out1 On/DecP107 (20) R.Out1 Off/DecP107 (21) R.Out1 On/Reset (22)
  • Page 116 Table 7-3 Level 3 Parameter Block Definitions Continued Parameter (Number) Block Title Parameter Name and Description Selection (Value) MSG1 QUALIFIER (3607) Preset Value: 0 FEATURES MSG2 QUALIFIER (3608) Preset Value: 0 (Continued) Range: 0 - 6 Once (0) Second (1) Minute (2) Hourly (3) Daily (4)

  • Page 117: Customizing Your Application

    Chapter 8 Customizing Your Application 8.1 Customizing Your Application Manually Tuning the Control In some applications the drive cannot be accurately auto tuned. In these cases, it is necessary to calculate the values needed to tune the drive and manually enter these calculated parameter values. In case the autotune feature cannot be used, enter the motor rated and magnetizing current parameters as described below and execute “Calc Motor Model”.
  • Page 118 Output/E = Kp + Ki / s = Kp (s + Ki/Kp) /s. The second equation shows that the ratio of Ki/Kp is a frequency in radians/sec. In the Baldor AC Vector Control, the integral gain has been redefined to be, KI = (Ki / Kp) / (2π) Hz,...

  • Page 119: Troubleshooting

    Chapter 9 Troubleshooting The VS1GV continuously monitors its status and operation. When a fault occurs, the event and drive status is captured to help you troubleshoot problems. The following are designed to help in troubleshooting: • LEDs on the keypad indicate status (Stop, FWD, REV, Jog) • Fault Codes displayed on the keypad display as they occur • A log of these faults and the time each occurred is kept in the Event Log • A trace log for each event stored in the Event log...
  • Page 120 FAULT LATCH Word Interpretation Hexadecimal Binary Description 0000 0000 0000 0000 0000 No Fault 0001 0000 0000 0000 0001 Motor Phase U upper Transistor 0002 0000 0000 0000 0010 Motor Phase U lower Transistor 0004 0000 0000 0000 0100 Motor Phase V lower Transistor 0008 0000 0000 0000 1000 Motor Phase V upper Transistor...
  • Page 121 Trace Displays Continued Action Description Display Comments Fault Trace Display Third word in the event trace is Press to view next entry. FAULT TRACE EV. LOG the V oltage reference for the Analog to Digital Converter. ADC CURRENT REF 1.501 V STATUS T0003 BACK...
  • Page 122 Trace Displays Continued Action Description Display Comments Next is the voltage present at Press to view next entry. Fault Trace Display FAULT TRACE EV. LOG Analog Input 1. ANA INPUT 1 0.0 V STATUS T0003 BACK Next is the voltage present at Fault Trace Display Press to view next entry.
  • Page 123 Trace Displays Continued Action Description Display Comments Fault Trace Display Next is the Motor Voltage. Press to view next entry. FAULT TRACE EV. LOG Display MOTOR VOLTS 0.0V STATUS T0003 BACK Fault Trace Display Next is the Motor Speed. Press to view next entry.

  • Page 124: Diagnostic Information

    9.2 Diagnostic Information After power up, select the Diagnostic Menu to see information from the diagnostic displays. Action Description Display Comments Press to move cursor over Press Menu Displays top level menu options. STATUS the “DIAGNOSTICS” selection. BASIC PARAMS ADVANCED PROG Press Enter to view diagnostic EVENT LOG information.
  • Page 125 Diagnostics Information Continued Action Display Comments Description Press to display next Displays energy cost (based on Press to go to the next or STOP LOCAL DIAG group. parameter # 2305 value). previous Diagnostic screen. ENERGY 0.00KW EST POWER Press F2 to return to previous 0.0KWH EST ENERGY menu.

  • Page 126: Fault Messages

    Problem reading EEPROM on the control board, contact Baldor for service. Control EE Fault Problem writing fault log to control board EEPROM, contact Baldor for service. Problem writing the header record to the control board EEPROM, contact Control EE Fault Baldor for service.
  • Page 127 All 3 input phases lost. Check input circuit breaker, fuses or input contacts Line Regen Fault This fault code is not used. If it occurs, contact Baldor for service All 3 phase input lines have sagged below 70% of nominal. Check input line Line Sag Alarm quality;...
  • Page 128 Factory settings will be restored. Verify all settings and setup custom parameters. No Fault Fault No Fault Exists. Problem writing a parameter to the control board EEPROM, contact Baldor for NV memory Fail Fault service. Invalid protocol selected for optional communication card 1. Select a protocol...
  • Page 129 Alarm Triggered from RTC Module. Soft Version Fault This fault code is not used, if it occurs contact Baldor for service. Comms Error between control board and power board. Remove power from SPI Timeout Fault drive, verify proper grounding and bonding techniques. Re-apply power. If persists, contact Baldor.
  • Page 130 U-Phase. If the signal is off for more than 5 mS, the fault will occur. Unknown Fault This fault should not occur. Contact Baldor for service. Transistor #1 failed to fire or misfired. Verify IGBT is not shorted. Verify no Upper U Gate Fault debris has fallen into drive.

  • Page 131: Electrical Noise Considerations

    9.4 Electrical Noise Considerations All electronic devices are vulnerable to significant electronic interference signals (commonly called “Electrical Noise”). At the lowest level, noise can cause intermittent operating errors or faults. From a circuit standpoint, 5 or 10 millivolts of noise may cause detrimental operation.
  • Page 132 9-14 Troubleshooting MN765...

  • Page 133: Plc Mode Description

    Chapter 10 PLC Mode Description 10.1 Overview PLC functionality is selected by setting Level 1, Input Setup block, Operating Mode parameter P1401 to PLC. PLC mode allows 2-Wire and 3-Wire operating modes to be created using a selection of conditions, logical operators and desired actions.

  • Page 134: Timers

    A and B are defined as follows: A = (Value of Parameter P3431) / (Max of Parameter P3431) B = (Value of Parameter P3433) / (Max of Parameter P3433) Then, A & B are signals with the following properties: -1≤ A ≤1 and -1≤ B ≤1. A and B are normalized signals derived from parameters pointed to by P3431 and P3433.
  • Page 135 Table 10-1 PLC Conditions Description False - This condition is always False True - This condition is always True Reserved (Workbench - Digital Input) Reserved (Workbench - Hard Forward Limit) Reserved (Workbench - Hard Reverse Limit) Reserved (Workbench - Soft Forward Limit) Reserved (Workbench - Soft Reverse Limit) Reserved (Workbench - Move Statue) Reserved (Workbench - Idle)
  • Page 136 Table 10-1 PLC Conditions Continued Description Accelerating - If absolute speed demand is accelerating this condition is True. Constant Speed - If absolute speed demand is constant this condition is True. Decelerating - If absolute speed demand is decelerating this condition is True. At Zero Speed - If absolute speed demand is below the Zero Speed Set Point (P1505) this condition is True.
  • Page 137 Table 10-2 PLC Logical Operators Description OR - Performs logical OR operation on input conditions AND - Performs logical AND operation on input conditions XOR - Performs logical XOR operation on input conditions NOR - Performs logical NOR operation on input conditions NAND - Performs logical NAND operation on input conditions Table 10-3 PLC Actions Description...
  • Page 138 Table 10-3 PLC Actions Continued Description Preset Speed Select Table Index Bit 3 - If the input condition is True then bit 3 of the Preset Speed Select Table Index is set else it is reset. NOTE: If this action is not programmed then bit 3 is reset. Process PID Enable/Disable - If the input condition is True then the Process PID is active otherwise it is inactive.
  • Page 139 Table 10-3 PLC Actions Continued Description Reset PLC – If the input condition is True then a PLC reset is performed. All timers are expired and all logical variables are set to FALSE. Comparators are not affected. Jump 0-29 – If the input condition is True then a jump from the current rung number to the specified rung number 70- 99 is performed.

  • Page 140: Plc Mode As Standard Run 2-Wire Mode

    10.5 PLC Mode as Standard Run 2-Wire Mode This example shows how the PLC Mode may operate as the Standard Run 2-Wire Mode. These parameter values are entered from the keypad. Initialization: Parameter Value Comment P1401 PLC operating mode selected PLC Mode configuration parameters: Parameter Parameter Dec...

  • Page 141: Plc Mode As 15 Preset Speed Mode

    10.6 PLC Mode as 15 Preset Speed Mode This example shows how the PLC Mode creates the 15 Preset Speed Mode. Initialization: Parameter Value Comment P1401 PLC operating mode selected PLC Mode configuration parameters: Parameter Parameter Dec Byte 3 Condition Byte 2 Logic Byte 1 Condition Byte 0 Action...

  • Page 142: Plc Mode As Process Pid Mode

    10.7 PLC Mode as Process PID Mode This example shows how the PLC Mode rendered as the Process PID Mode. Initialization: Parameter Value Comment P1401 PLC operating mode selected PLC Mode configuration parameters: Parameter Parameter Dec Byte 3 Condition Byte 2 Logic Byte 1 Condition Byte 0 Action Number...

  • Page 143: Plc Mode As A Modified Process Pid Mode

    10.8 PLC Mode as a Modified Process PID Mode This example shows how the PLC Mode as a modified Process PID Mode. Initialization: Parameter Value Comment P1401 PLC operating mode selected P1501 Digital Output 1 Set by PLC Mode Logic P3431 Comparator A monitors absolute speed demand (P10) P3432...
  • Page 144 Note that P3401 is programmed to set logical variable “A” before it is used since statements are executed in order from P3401 through P3410. Either input 5 or 6 enable jog and they also set jog direction as in P3407 and P3408. Speed mode is active above 12 Hz but torque mode is active when less than 12Hz.
  • Page 145 Chapter 11 Composite Reference Description 11.1 Overview This reference is mathematically computed from any two valid drive parameters. Once configured, it can provide a signal to drive the speed loop, torque loop or process PID. In addition, this reference can drive all existing operating modes including the PLC Mode.

  • Page 146: Composite Reference Examples

    Table 11-3 Composite Reference Parameters Stage Description 3501 & Scale Factor - Monitor a parameter number (Variable A or B) and scales the value into percentage of 3503 maximum value for use by the next stage. As an example, P3501=5 Motor Voltage (assume its maximum is 230V) is monitored and internally 20% is computed for P5= 46 V or 10% for P5=23 V.
  • Page 147 Chapter 12 Monitor and RTC Description 12.1 Monitor Parameters (P0001 to P0818) Monitor parameters can be viewed using the WorkBench software. Most are read only (P0001) but some (P0052) can be written as well. Table 12-1 Monitor Parameters Descriptions Type Name Unit Help...
  • Page 148 Table 12-1 Monitor Parameters Descriptions Continued Type Name Unit Help LINE VOLTAGE Line Voltage. - Estimated drive input line-to-line RMS voltage RATED A/V Rated Amps/Volt. - Nominal drive current scaling set at the factory MOTOR POLES Motor Poles. - Calculated /entered number of motor poles RUN TIMER Run Timer.
  • Page 149 Units: kHW Estimated Cost. - Cost of output energy delivered. Estimated from cost EST COST of kWH unit parameter Access Key. - Parameter security access key. Contact Baldor to decode ACCESS KEY the key code KEYPAD SOFT VER Keypad Software Version.
  • Page 150 Table 12-1 Monitor Parameters Descriptions Continued Type Name Unit Help Composite Reference. - Reference generated composite reference COMPOSITE REF parameter block. Position Move Status. - 15 Preset Position Mode status. 0x0=inactive, POS MOVE STATUS 0x1-0xF=active, 0x101-0x10F=complete RTC Edge Counter. - General purpose date/time edge counter used in RTC EDGE COUNTER Real Time Clock Features.
  • Page 151 Table 12-1 Monitor Parameters Descriptions Continued Type Name Unit Help PF Rx Revolutions. PF received accumulated revolutions since power RX REVS up. Encoder PPR parameter sets the revolution count Option Card 1 Configuration Word 1. Slot 1 option card's general OPT1 CONFIG1 purpose config data from its EE Option Card 1 Configuration Word 2.

  • Page 152: Real Time Clock (Rtc) Overview

    Table 12-1 Monitor Parameters Descriptions Continued Type Name Unit Help MOTOR VOLTS Motor Voltage. Fault trace signal: instantaneous voltage to motor MOTOR SPEED Motor Speed. Fault trace signal: motor instantaneous rotor speed BUS VOLTAGE Bus Voltage. Fault trace signal: instantaneous bus voltage DRIVE TEMP °C Drive Temperature.
  • Page 153 Table 12-2 Actions (P3601 & 3602) ACTION DESCRIPTION None No action assigned. Default setting. Digital Output 1 On Digital output 1 is turned on. P1501 set to RTC. Digital Output 1 Off Digital output 1 is turned off. P1501set to RTC Digital Output 2 On Digital output 2 is turned on.
  • Page 154 RTC Action/Message Qualifier Parameters (P3605-P3608) Qualifier parameters shown in Table 12-4 set the interval of time of the actions and messages selected. Table 12-4 Action/Message Qualifier Parameters (P3605 – P3608) QUALIFIERS DESCRIPTION Once Action/Message is scheduled once to occur on the date and time entered. Action/Message is scheduled every second.
  • Page 155 RTC Scheduling Examples The following table gives examples of the kinds scheduled events that may be programmed. Table 12-6 Scheduled Events Examples Action 1 Action 2 Message 1 Message 2 P3601 Digital Out 1 ON P3602 Digital Out 1 OFF P3603 Change Filters P3604...
  • Page 156 Example one: Keypad Screen Line 1 Prog Line 2 ACTION 1 Line 3 Digital Output 1 ON Daily Line 4 July 2006 Line 5 Diag C3601T1 Back Action Description Display Comments At the Level 3 At the rst menu Press to change value.

  • Page 157: A.1 Vs1Gv Specifications

    Appendix A Technical Specifications A.1 VS1GV Specifications Table A-1 VS1GV Specifications Voltage Voltage Range 95-130 180-264 180-264 340-528 515-660 Input Ratings Phase Single Phase (1-3HP only) Three Phase (single phase with derating) Frequency 50/60Hz ±5% Impedance 1% minimum from mains connection (3% minimum for AA frame drives) ¾-3 HP, 3PH output @ 120/240VAC, 1PH input ¾-60 HP @ 240VAC, 3PH input Horsepower...
  • Page 158 Table A-1 VS1GV Specifications Continued Display LCD Graphical 128x64 Pixel Keys 14 key membrane with tactile feedback Output status monitoring Digital speed control Parameter setting and display Functions Diagnostic and Fault log display Motor run and jog Local/Remote toggle Keypad Display Forward run command Reverse run command LED Indicators...
  • Page 159 Table A-1 VS1GV Specifications Continued Common Mode Rejection 40 db Full Scale Range ±5VDC, ±10VDC, 4-20mA and 0-20mA Differential Analog Input Resolution 11 bits + sign Input Impedance 80 kOhms (Volt mode); 500 Ohms (Current mode) Full Scale Range 0 - 10VDC Single Ended Resolution 11 bits...
  • Page 160 Catalog No. Power TB1 Ground D1 and D2 Control J3 B-; or R2 J2, P3 (E and F-Frames Only) In-lbs In-lbs In-lbs N-M In-lbs In-lbs In-lbs VS1GV21-1B,4B,5B 1.36 1.36 1.36 0.45 0.23 0.56 VS1GV22-1B,4B,5B 1.36 1.36 1.36 0.45 0.23 0.56 VS1GV23-1B,4B,5B 1.36...

  • Page 161: A.3 Identifying The Drive By Model Number

    Table A-2 Terminal Tightening Torque Specifications Continued Tightening Torque TH1 and TH2 B+/R1; B+; Control J1, Catalog No. Power TB1 Ground D1 and D2 Control J3 B-; or R2 J2, P3 (E and F-Frames Only) In-lbs In-lbs In-lbs N-M In-lbs In-lbs N-M In-lbs VS1GV51-1B,4B,5B 1.36...

  • Page 162: A.4 Storage Guidelines

    Table A-3 Drive Ratings, Model Numbers and Frame Sizes – Standard 2.5 kHz PWM Standard 2.5 kHz PWM Constant Torque Variable Torque Input Frame Catalog No. Volt Size Output Output Input Input VS1GV21-1B,4B,5B 0.75 VS1GV22-1B,4B,5B 11.9 VS1GV23-1B,4B,5B 16.8 15.2 15.2 17.5 VS1GV25-1B,4B,5B 15.2 15.2 26.6 25.3...
  • Page 163 Table A-3 Drive Ratings, Model Numbers and Frame Sizes – Standard 2.5 kHz Continued Standard 2.5 kHz PWM Constant Torque Variable Torque Input Frame Catalog No. Volt Size Output Output Input Input VS1GV4150-1T VS1GV4200-1T VS1GV4250-1T VS1GV4300-1T VS1GV4350-1T VS1GV4400-1T VS1GV4450-1T VS1GV4500-1T 1033 VS1GV51-1B,4B,5B 0.75...
  • Page 164 Table A-4 Drive Ratings, Model Numbers and Frame Sizes – Quiet 8.0 kHz PWM Quiet 8.0 kHz PWM Constant Torque Variable Torque Input Catalog No. Size Volt Output Output Input Input VS1GV21-1B,4B,5B 0.75 0.75 VS1GV22-1B,4B,5B 0.75 VS1GV23-1B,4B,5B 11.9 11.0 VS1GV25-1B,4B,5B 16.8 15.2 15.2 17.5...
  • Page 165 Table A-4 Drive Ratings, Model Numbers and Frame Sizes – Quiet 8.0 kHz PWM Continued Quiet 8.0 kHz PWM Constant Torque Variable Torque Input Catalog No. Size Volt Output Output Input Input VS1GV53-1B,4B,5B VS1GV55-1B,4B,5B VS1GV57-1B,4B,5B 10.7 10.4 VS1GV510-1B,4B,5B 15.8 10.4 VS1GV515-1B 19.3 19.6...

  • Page 166: A.6 Vs1Gv Terminal Wire Gauge Specifications

    Control J1, Power B+/R1, R2 & B- Ground D1/D2 Control J3 J2 & P3 Catalog Number (E and F-Frames Only) Min-Max Min-Max Min-Max Min-Max Min-Max Min-Max VS1GV21-1B,4B,5B 18-6 18-6 18-6 24-14 30-14 28-12 VS1GV22-1B,4B,5B 18-6 18-6 18-6 24-14 30-14 28-12 VS1GV23-1B,4B,5B...
  • Page 167 Table A-5 Terminal Wire Gauge Specification Continued TH1 and TH2 Control J1, Power B+/R1, R2 & B- Ground D1/D2 Control J3 J2 & P3 Catalog Number (E and F-Frames Only) Min-Max Min-Max Min-Max Min-Max Min-Max Min-Max (2) 2 – 600 (4) 2/0-500 VS1GV4450-1T (4) 6–3/0...

  • Page 168: A.7 Drive Dimensions And Weights

    A.7 Drive Dimensions and Weights Figure A-2 Drive Dimensions and Weights 0.25 (6.35) dia. Exhaust Size # Holes Diameter inches (mm) 0.87 (22) 0.25 (6.35) Size AA dia. OM2000A01 0.35 (8.9) Exhaust CONDUIT INFORMATION Size # Holes Diameter inches (mm) 1.115 (28.3) 1.362 (34.6) 1.109 (28.2)
  • Page 169 Figure A-2 Drive Dimensions and Weights Continued OM2000A11 Size B NEMA 4X MN765 Technical Specifications A-13...
  • Page 170 Figure A-2 Drive Dimensions and Weights Continued 41.00 [1041] 39.75 [1010] 42.81 [1087] .40 [10] 15.75 [400] 16.05 [408] OM2000A05 18.75 [476] Size E A-14 Technical Specifications MN765...
  • Page 171 Figure A-2 Drive Dimensions and Weights Continued 13.80 [350] 4.75 [121] 86.56 [2199] 81.81 [2078] 23.70 [602] 31.78 [807] 24.59 [625] OM2000A07 Size F MN765 Technical Specifications A-15...
  • Page 172 A-16 Technical Specifications MN765...

  • Page 173: B.1 Level 1 Parameters (Advanced Prog, Level 1 Blocks)

    Appendix B Parameter Tables B.1 Level 1 Parameters (Advanced Prog, Level 1 Blocks) All parameters displayed in this appendix are Parameter Table 1 (T1) factory set values. Setting parameter P2103 to yes will load these values into all four parameter tables. Level 1 & 2 parameters are secured by security access code (P2107). Table B-1 Parameter Block Values Level 1 Block Title Parameter...
  • Page 174 Table B-1 Parameter Block Values Level 1 (Cont.) Block Title Parameter Adjustable Range Factory User Setting KEYPAD SETUP STOP KEY 1301 0-Off (Keypad Stop inactive in remote). 1-On (Keypad Stop active in remote). STOP MODE 1302 0-Regen 1-Coast RUN FORWARD 1303 0-Off 1-On...
  • Page 175 Table B-1 Parameter Block Values Level 1 (Cont.) Block Title Parameter Adjustable Range Factory User Setting INPUT SETUP OPERATING MODE 1401 0-Keypad 1-Standard Run 2Wire 2-Standard Run 3Wire 3-15 Preset Speeds 4-Fan & Pump 2Wire 5-Fan & Pump 3Wire 6-Process Control 7-3Spd Ana 2Wire 8-3Spd Ana 3Wire 9-E-Pot 2Wire...
  • Page 176 Table B-1 Parameter Block Values Level 1 (Cont.) Block Title Parameter Adjustable Range Factory User Setting INPUT SETUP CURR LMT SOURCE [1] 1415 0-None (Continued) 1-Analog In1 2-Analog In2 3-Keypad 4-Composite Ref 5-Opt1 Ana In1 6-Opt1 Ana In2 7-Opt2 Ana In1 8-Opt2 Ana In2 9-Network SLEEP MODE...
  • Page 177 Table B-1 Parameter Block Values Level 1 (Cont.) Block Title Parameter Adjustable Range Factory User Setting OUTPUT SETUP SET SPEED POINT 1507 0 - MAX Speed RPM 1800 (Continued) OVERLOAD SET PT 1508 0.0 - 200.0% 150.0 UNDERLOAD SET PT 1509 0.0 - 200.0% 50.0...
  • Page 178 Table B-1 Parameter Block Values Level 1 (Cont.) Block Title Parameter Adjustable Range Factory User Setting OUTPUT SETUP ANA OUT2 SIGNAL 1514 0-Speed Ref (Continued) 1-Speed Demand 2-ACC/DEC 3-Motor Current 4-Mag Current 5-Mag Curr Cmd 6-Load Current 7-Load Curr Cmd 8-Power Factor 9-Ph1 Current 10-Ph2 Current...
  • Page 179 Table B-1 Parameter Block Values Level 1 (Cont.) Block Title Parameter Adjustable Range Factory User Setting CUSTOM V/F CURVE [2] [4] MOTOR 1617 0-Off CONTROL 1-3 Point (Continued) 2-7 Point 3 POINT VOLTAGE [2] [4] 1618 0.0 - 100.0% 3 POINT FREQ [2] [4] 1619 0.00 - maximum output 30.00...
  • Page 180 3-Slots 1 & 2 SECURITY DEFAULT 1706 0-No 1-Yes BROWSER USER ID 1707 ASCII user ID for Ether net baldor Web Browser Option Board if installed. BROWSER USER ID 1708 ASCII user ID for Ether net baldor Web Browser Option Board if installed.

  • Page 181: B.2 Level 2 Parameters (Advanced Prog, Level 2 Blocks)

    B.2 Level 2 Parameters (Advanced Prog, Level 2 Blocks) Table B-2 Parameter Block Values Level 2 Block Title Parameter Adjustable Range Factory User Setting OPERATING ZONE [4] DRIVE 2001 0-Std Const Trq LIMITS 1-Std Var Trq 2-Quiet Const Trq 3-Quiet Var Trq MIN OUTPUT SPEED [4] 2002 0 - MAX Speed RPM...
  • Page 182 Table B-2 Parameter Block Values Level 2 (Cont.) Block Title Parameter Adjustable Range Factory User Setting DRIVE EXTERNAL TRIP 2201 0-Off PROTECT 1-On FOLLOWING ERROR [1] 2202 0-Off 1-On TORQUE PROVING [1] 2203 0-Off 1-On FEEDBACK LOSS [3] 2204 0-Off 1-On FOLDBACK GAIN [2] [4] 2205...
  • Page 183 Table B-2 Parameter Block Values Level 2 (Cont.) Block Title Parameter Adjustable Range Factory User Setting MISCELLA- FILTER SOURCE 2310 0-None 1-Raw Speed NEOUS (Continued) 2-Torque 3-Analog In1 4-Analog In2 5-Composite Ref 6-Opt1 Ana In1 7-Opt1 Ana In2 8-Opt2 Ana In1 9-Opt2 Ana In2 FILTER DEST 2311...
  • Page 184 Table B-2 Parameter Block Values Level 2 (Cont.) Block Title Parameter Adjustable Range Factory User Setting BRAKE ON REVERSE [2] BRAKE 2507 0-Off ADJUST 1-On (Continued) STOP BRAKE TIME [2] 2508 0.0 - 60.0 seconds BRAKE ON START [2] 2509 0-Off 1-On START BRAKE TIME [2]...
  • Page 185 Table B-2 Parameter Block Values Level 2 (Cont.) Block Title Parameter Adjustable Range Factory User Setting SYNCHRO SCAN V/F [6] SYNCHRO 2804 1.0 - 25.0% 10.0% V/F /10.0% START (Continued) Open Vector SYNC SETUP TIME [6] 2805 0.5 - 10.0 seconds 0.20 V/F/ 0.10 Open Vector...

  • Page 186: B.3 Level 3 Parameters (Advanced Prog, Level 3 Blocks)

    B.3 Level 3 Parameters (Advanced Prog, Level 3 Blocks) Table B-3 Parameter Block Values Level 3 Block Title Parameter Adjustable Range Factory User Setting PROFILE RUN NUMBER OF CYCLES 3001 0 - 255 PR RESTART MODE 3002 0-Restart 1-Continue SPEED CURVE 1 3003 0-FWD-Group1 1-REV-Group1 2-FWD-Group2...
  • Page 187 Table B-3 Parameter Block Values Level 3 (Cont.) Block Title Parameter Adjustable Range Factory User Setting RX RATIO OUT2 [4] PULSE 3108 1 - 1048576 1024 FOLLOWER RX RATIO OUT3 [4] 3109 1 - 1048576 1024 (Continued) RX RATIO OUT4 [4] 3110 1 - 1048576 1024 OUTPUT TYPE...
  • Page 188 Table B-3 Parameter Block Values Level 3 (Cont.) Block Title Parameter Adjustable Range Factory User Setting PRESET POS INTG GAIN 3330 0 - 100 POSITIONS POS INTG CLAMP 3331 0 - 100% (Continued) POS DIFF GAIN 3332 0 - 100 POS MAX ADJUST 3333 0 - 100% POS FILTER...
  • Page 189 Table B-3 Parameter Block Values Level 3 (Cont.) Block Title Parameter Adjustable Range Factory User Setting PLC MODE TIMER A DURATION 3440 0.00 to 999999.00 seconds 0.00 (Continued) TIMER B DURATION 3441 0.00 to 999999.00 seconds 0.00 TIMER C DURATION 3442 0.00 to 999999.00 seconds 0.00 TIMER D DURATION...
  • Page 190 Table B-3 Parameter Block Values Level 3 (Cont.) Block Title Parameter Adjustable Range Factory User Setting RTC FEATURES RTC ACTION 1 3601 0-None (Real Time 1-D.Out1 On Clock) 2-D.Out1 Off 3-D.Out2 On RTC ACTION 2 3602 4-D.Out2 Off 5-R.Out1 On 6-R.Out1 Off 7-R.Out2 On 8-R.Out2 Off...

  • Page 191: C.1 Outline

    It is assumed that the installer of the VS1GV is sufficiently qualified to perform the task, and is aware of local regulations and requirements. Baldor products that meet the EMC directive requirements are indicated with a “CE”...

  • Page 192: C.3 Emc Installation Options

    C.3 EMC Installation Options When installed for Class A or Class B operation, the control is compliant with EN55011 (1991)/ EN55022 (1994) for radiated emissions as described. C.4 Grounding for Wall Mounting (Class A) also see Chapter 4 Top cover must be installed. • A single-star point (earth) is required.

  • Page 193: C.7 Emc Wiring Technique

    Schaffner FN3258 and FN351 series filters. 4 GROUNDING (EARTH) For safety reasons (VDE0160), all Baldor components must be connected to ground with a separate wire. The diameter of the wire must be at minimum AWG#6 (10mm ).

  • Page 194: C.8 Emc Installation Instructions

    C.8 EMC Installation Instructions To ensure electromagnetic compatibility (EMC), the following installation instructions should be completed. These steps help to reduce interference. Consider the following: • Grounding of all system elements to a central ground point • Shielding of all cables and signal wires • Filtering of power lines A proper enclosure should have the following characteristics: A) All metal conducting parts of the enclosure must be electrically connected to the back plane.

  • Page 195: D.1 Dynamic Braking (Db) Hardware

    Appendix D Options and Kits D.1 Dynamic Braking (DB) Hardware Whenever a motor is abruptly stopped or forced to slow down quicker than if allowed to coast to a stop, the motor becomes a generator. This energy appears on the DC Bus of the control and must be dissipated using dynamic braking hardware. Dynamic braking resistors are completely assembled and mounted in a NEMA 1 enclosure.

  • Page 196: D.2 Expansion Boards

    D.2 Expansion Boards Baldor offers a wide variety of plug-in expansion boards for their Controls. Expansion boards allow a control to be compatible with various inputs and outputs. Each control can accept up to two expansion boards. Chapter 3 of this manual describes the locations of the connectors for these expansion boards.

  • Page 197: D.3 Keypad Extension Cables

    CAUTION: Only use cables manufactured by Baldor. Cables purchased from other sources may not be properly wired and may damage the control or keypad and void the warranty. Table D-3 Keypad Extension Cable Selection...

  • Page 198: D.4 Optional Remote Keypad Installation

    D.4 Optional Remote Keypad Installation The keypad may be remotely mounted using optional Baldor keypad extension cable (refer to Table D-3). When the keypad is properly mounted to a NEMA Type 4X enclosure, it retains the Type 4X rating. The mounting/drill template is located in Appendix E of this manual.

  • Page 199: Remote Keypad Mounting Template

    Appendix E Remote Keypad Mounting Template E.1 Remote Keypad Mounting Template Figure E-1 2.81 0.28 4.99 1.38 Knockout 3.95 1.89 Drill #27 Hole 3 Places 1.07 2.14 Note: Template may be distorted due to reproduction. KP0030A00 MN765 Remote Keypad Mounting Template E-1...
  • Page 200 E-2 Remote Keypad Mounting Template MN765...
  • Page 201 MN765 Remote Keypad Mounting Template E-3...
  • Page 202 E-4 Remote Keypad Mounting Template MN765...
  • Page 203 Baldor Sales Offices MARYLAND PENNSYLVANIA VANCOUVER, UNITED STATES JAPAN BALTIMORE PHILADELPHIA BRITISH COLUMBIA DIA BLDG 802, ARIZONA 6660 SANTA BARBARA RD. 1035 THOMAS BUSCH 1538 KEBET WAY 2-21-1 TSURUYA-CHO, MEMORIAL HIGHWAY PHOENIX SUITES 22-24 PORT COQUITLAM, KANAGAWA-KU ELKRIDGE, MD 21075...
  • Page 204 P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 Baldor - Dodge 6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, Fax: (1) 864.281.2433 www.baldor.com © Baldor Electric Company All Rights Reserved. Printed in USA. MN765 10/11...

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