Baldor DBSC 100 Series Installation And Operating Manual
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Baldor DBSC 100 Series Installation And Operating Manual

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Baldor DBSC 100 Series Installation And Operating Manual

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  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 $25.00 E . A . I . A D O I R MOTORS A N D D R I V E S — AC Servo Drive DBSC 100 Series AC Servo Control Installation and Operating Manual 6/96 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Section 1 Section 1 Introduction and Conformity Introduction and Conformity ....... 1–1 Introduction Introduction...
  • Page 4 Section REGEN Resistor REGEN Resistor ......... 3–8 Resolver Wiring Resolver Wiring...

  • Page 5: Introduction And Conformity

    The user programmable parameters available in every control provides the ability to customize the control to most any application. Baldor has tried to ensure that the information in this manual is correct at the time of printing. The information is subject to change without prior notice.

  • Page 6: Limited Warranty

    Limited Warranty Limited Warranty For a period of one (1) year from the date of original purchase, BALDOR will repair For a period of one (1) year from the date of original purchase, BALDOR will repair or replace without charge controls which our examination proves to be defective in or replace without charge controls which our examination proves to be defective in material or workmanship.

  • Page 7: Safety Notice

    Section Safety Notice Safety Notice This equipment contains high voltage. Electrical shock can cause serious or This equipment contains high voltage. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
  • Page 8 Section • WARNING: D o not remove cover for at least five (5) minutes after AC WARNING: Do not remove cover for at least five (5) minutes after AC power is disconnected to allow capacitors to discharge. power is disconnected to allow capacitors to discharge. Dangerous voltages are present inside the equipment.

  • Page 9: Specifications

    Section 2 Specifications Identification DBSC 1XX - XXX - X Code Current Digital Baldor S e r i e s Servo Control 2.5 Amps 5 Amps Input Control Options Code Pulse & Direction with RS-232 Pulse & Direction with RS-422/RS485...

  • Page 10: General Specifications

    Section General Specifications - 230VAC General Specifications - 230VAC Description Unit DBSC102-AAA DBSC105-AAA Description Unit DBSC102-AAA D B S C 1 0 5 - A A A Input Voltage Range 220 - 250 Input Voltage Range 220 - 250 (230VAC 1 Nominal) (230VAC 10 Nominal) Input Frequency...
  • Page 11 Section General Specifications - 115VAC General Specifications - 115VAC Description Unit DBSC102-AAA-1 DBSC105-AAA-1 Description Unit D B S C 1 0 2 - A A A - 1 DBSC105-AAA-1 Input Voltage Range 97 - 125 Input Voltage Range - 125 (115VAC 1 Nominal) (115VAC 10 Nominal)

  • Page 12: Signal Levels

    Section Signal Levels Signal Levels Description Unit DBSC 102 DBSC 105 Description D B S C 102 D B S C 105 Command Input Command Input ± ±10 Command Signal Resolution bits Command Signal Resolution A/D Conversion Rate N D Conversion Rate Control Inputs - X3-6, X3-7, X3-9, X3-10, +12 to +29 Control Inputs - X3-6, X3-7, X3-9, X3-10,...

  • Page 13: Regeneration

    Regeneration Description D B S C 102 D B S C 105 Maximum REGEN Switching Current Maximum Load Inductance µ REGEN Resistor for DBSC 10X-AAA (230VAC) REGEN Resistor for DBSC 10X-AAA-1 (115VAC) Continuous REGEN Power with 230VAC (115VAC) Input Voltage REGEN Power -Sec Operating Conditions...

  • Page 14: Installation

    Installation Overview Overview This section describes the proper mounting and wiring procedure for the Baldor This section describes the proper mounting and wiring procedure for the Baldor Series DBSC 100 AC Servo Control. I f problems arise after installation, please Series DBSC 100 AC Servo Control.

  • Page 15: Overload Protection

    Section Overload Protection Overload Protection Baldor Controls feature UL approved motor overload protection suitable for Baldor Controls feature UL approved motor overload protection suitable for motors that consume at least 50% of the output rating of the control. Other motors that consume at least 50% of the output rating of the control. Other...
  • Page 16 Figure 3-1 D B S C 1 0 0 C o n n e c t o r Locations 1 Monitor Power Connector Off/On Ready D B - r X 2 24VDC Supply I 0 v Input Encoder Input DB On Serial Interface Encoder...

  • Page 17: Motor Wiring

    Section Motor Wiring Motor Wiring Connect the motor leads as follows: Connect the motor leads as follows: 1. C o n n e c t motor phase U to X1-U. Connect motor phase U to X1-U. 2. C o n n e c t motor phase V to X1-V. Connect motor phase V to X1-V.
  • Page 18 Section Control Signal Wiring Continued Control Signal Wiring Continued Figure 3-2 Active HIGH/LOW Relationship Figure 3-2 Active HIGH/LOW Relationship Active Low Active High Active Low Active High GNDext Vext (Sink) (Source) (Sink) (Source) +24VDC +24VDC Pin 7 - CREF Pin 7 - CREF +24VDC Pin 9 - Enable +24VDC...
  • Page 19 Section Control Signal Wiring Control Signal Wiring Continued Continued Figure 3-3 Wiring Control Diagram (X3) Figure 3-3 Wiring Control Diagram (X3) CMD (+) CMD (+) CMD (-) CMD (–) AGND AGND Note: Fault (+) Note: Shown as Active High. Shown as Active High. <...

  • Page 20: Command Input

    Section Control Signal Wiring Control Signal Wiring Continued Continued Command Input Command Input The Analog Input at X3 pins 1, 2, and 3 can be wired for single ended or The Analog Input at X3 pins 1, 2, and 3 can be wired for single ended or differential input operation.

  • Page 21: Regen Resistor

    Section REGEN Resistor REGEN Resistor If the motor is connected to a large inertia load that may require rapid If the motor is connected to a large inertia load that may require rapid deceleration, an external REGEN resistor must be installed as follows: deceleration, an external REGEN resistor must be installed as follows: 1.

  • Page 22: Encoder Output

    Section Encoder Output Encoder Output The encoder output provides position information to the host position controller. The encoder output provides position information to the host position controller. Use twisted pair shielded cable with an insulated overall shield. Connect the Use twisted pair shielded cable with an insulated overall shield. Connect the Encoder Output signals to the positioner as follows: (See Figure 3-6).

  • Page 23: Serial Interface Wiring

    Section Serial Interface Wiring Serial Interface Wiring Serial Interface Serial Interface The Serial interface (DB9 connector X6) is used for communication with a PC The Serial interface (DB9 connector X6) is used for communication with a PC (Personal Computer) or other equipment. (Personal Computer) or other equipment.

  • Page 24: Optional Control Signal Wiring

    Section Optional Control Signal Wiring Optional Control Signal Wiring Fault Relay Output (Optional) Fault Relay Output (Optional) A normally closed relay contact is provided at X3-4 and X3-5. This contact can A normally closed relay contact is provided at X3-4 and X3-5. This contact can be used to drive an external fault indicator circuit to indicate a fault condition be used to drive an external fault indicator circuit to indicate a fault condition has occurred.

  • Page 25: Control Inputs

    Section Optional Control Signal Wiring Optional Control Signal Wiring Continued Continued Control Inputs (Optional) Control Inputs (Optional) These control inputs are optional. Their reference (common) is CREF at X3-7 These control inputs are optional. Their reference (common) is CREF at X3-7 (see Figure 3-3).

  • Page 26: Electronic Handwheel (Optional)

    Section Electronic Handwheel (Optional) Electronic Handwheel (Optional) The electronic handwheel (pulse follower) is an optional connection that allows The electronic handwheel (pulse follower) is an optional connection that allows the control to follow the pulses from an encoder input. This is a factory installed the control to follow the pulses from an encoder input.

  • Page 27: Cable Connection

    Section Electronic Handwheel Continued Electronic Handwheel Continued Cable Connection Cable Connection 1. Differential Connections Only Differential Connections Only Connect the cable Braided Shield to DBSC control connector X9-13. Connect the cable Braided Shield to DBSC control connector X9-13. Signal Name X9 Connector Signal Name X9 Connector...

  • Page 28: System Setup

    Section 4 Section 4 System Setup System Setup Overview Overview The system setup section assumes that all wiring has been completed. I f not, The system setup section assumes that all wiring has been completed. If not, refer to Section 3 of this manual and complete all wiring for the options you refer to Section 3 of this manual and complete all wiring for the options you have.
  • Page 29 Section DIP Switch Settings DIP Switch Settings Continued Continued The top 4 switches allow communications with up to 16 different DBSC controls. The top 4 switches allow communications with up to 16 different DBSC controls. The PC software program allows selection of each individual control for The PC software program allows selection of each individual control for monitoring or configuration changes.

  • Page 30: Jumper Settings

    Jumper Settings Note: R S -232 is not available for model DBSC 10X-BXX. Note: R S 4 2 2 / 4 8 5 is not available for model DBSC 10X-AXX. Determine the desired mode of operation. Refer to Table 4-3 and determine the correct jumper positions for that mode.

  • Page 31: Power Up

    Section Power Up Power Up Several assumptions are made. These assumptions are: Several assumptions are made. These assumptions are: 1. T h e system setup section assumes that all wiring has been completed. The system setup section assumes that all wiring has been completed. 2.
  • Page 32 Section Power Up Power Up Continued Continued 7. W h e n power is applied, the "Monitor" 7 segment display will display a five When power is applied, the “Monitor” 7 segment display will display a five (5) character succession: (5) character succession: A.

  • Page 33: Troubleshooting

    Section 5 Section 5 Troubleshooting Troubleshooting Overview Overview The system troubleshooting procedures involves observing the status of the The system troubleshooting procedures involves observing the status of the "Ready" LED, the "DB On" LED and the "Monitor" 7 segment display. T h e “Ready”...

  • Page 34: Db Led

    Section Table 5–1 Operating Mode Indications Table 5-1 Operating Mode Indications Continued Continued Ready Monitor Status Cause Ready Monitor Status Cause Both limit switches active. Defective or missing limit switch Both limit switches active. Defective or missing limit switch or wiring. or wiring.

  • Page 35: Drawings

    Section 6 Section 6 Drawings Drawings DBSC Dimensions DBSC Dimensions MN1229 MN1229 6–1 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 36: Dbsc 100 Connector Descriptions

    Section DBSC 100 Connector Descriptions DBSC 100 Connector Descriptions X9 - Optional Encoder X9 - Optional Encoder Feedback Feedback 1 C H A - Channel A CHA - Channel A X1 - Power Connector X1 - Power Connector 2 C H B - Channel B CHB - Channel B 1 E a r t h Earth...

  • Page 37: Mounting Hole Location

    Mounting Hole Location - U - Heat Sink .2" (5.2mm) Location of mounting hole. Locate and drill hole in enclosure. Mount control to enclosure. 6.028" (153mm) Alternate mounting using two (2) tabs and four (4) screws provided. Rear View M N 1 2 2 9 Artisan Technology Group - Quality Instrumentation ...
  • Page 38 M O T O R S A N D D R I V E S BALDOR ELECTRIC COMPANY P.O. Box 2400 Fort Smith, AR 72902-2400 (501) 646-4711 Fax (501) 648-5792 0 Baldor Electric Company in USA MN1229 C&J2500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 39 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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Dbsc 102Dbsc 105

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