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PowerXL DG1-34072FN-C54C
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Manuals and User Guides for Eaton PowerXL DG1-34072FN-C54C Drive. We have
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Eaton PowerXL DG1-34072FN-C54C Drive manual available for free PDF download: Installation Manual
Eaton PowerXL DG1-34072FN-C54C Installation Manual (84 pages)
PowerXL DG1 Series VFD
Brand:
Eaton
| Category:
DC Drives
| Size: 5.23 MB
Table of Contents
Table of Contents
5
Before Commencing the Installation
9
Definitions and Symbols
10
Hazardous High Voltage
10
Warnings and Cautions
10
Motor and Equipment Safety
13
Chapter 1-Dg1 Series Overview
15
How to Use this Manual
15
Receiving and Inspection
15
Real Time Clock Battery Activation
15
Figure 1. RTC Battery Connection
15
Table 1. Common Abbreviations
15
Rating Label
16
Carton Labels (U.S. and Europe)
16
Figure 2. Rating Label
16
Catalog Number System
17
Figure 3. Catalog Numbering System
17
Power Ratings and Product Selection
18
Table 2. Type 1/IP21
18
Table 3. Type 12/IP54
18
Table 4. Type 1/IP21
19
Table 5. Type 12/IP54
19
Replacement Parts
20
Table 6. Frame 1
20
Table 7. Frame 2
20
Table 8. Frame 3
21
Table 9. Frame 4
21
Table 10. Frame 5
22
Chapter 2-Engineering Considerations
23
Introduction
23
Figure 4. Drive System (PDS = Power Drive System)
23
Table 11. Drive System Components
23
Electrical Power Network
24
Input Voltage and Frequency
24
Input Voltage Balance
24
Figure 5. AC Power Networks with Grounded Neutral Point (TN- / TT Networks)
24
Total Harmonic Distortion (THD)
25
Reactive Power Compensation Devices
25
Chapter 3-Product Overview
26
Component Identification
26
Figure 6. Description of the DG1 Series
26
Figure 7. Block Diagram, Elements of DG1 Frequency Inverters
27
Table 12. Elements of DG1 Frequency Inverters
27
Selection Criteria
28
Proper Use
28
Figure 8. Selection Criteria
28
Maintenance and Inspection
29
Storage
29
Service and Warranty
29
Table 13. Maintenance Measures and Intervals
29
Chapter 4-Safety And Switching
30
Fuses and Cable Cross-Sections
30
Cables and Fuses
30
Residual-Current Device (RCD)
30
Figure 9. Identification on the FI Circuit Breakers
30
Input Contactor
31
EMC Measures
32
Figure 10. EMC Measures
32
Table 14. Maximum Motor Cable Length by Frame Size
32
Without DV/Dt Protected C2 Ratings
32
Chapter 5-Motor And Application
33
Motor Selection
33
Connecting Motors in Parallel
33
Parallel Connection of Several Motors to One Frequency Inverter
34
Motor and Circuit Type
34
Figure 11. Parallel Connection
34
Figure 12. Example of a Motor Ratings Plate
34
Figure 13. Star and Delta Circuit Types
34
Figure 14. V/Hz Characteristic Curve
35
Table 15. Assignment of Frequency Inverters to Example Motor Circuit
35
Bypass Operation
36
Connecting EX Motors
36
Figure 15. Bypass Motor Control (Example)
36
Table 16. Bypass Motor Control
36
Chapter 6-Installation Requirements
37
Electrical Installation Warnings and Cautions
37
Standard Mounting Instructions
37
Figure 16. Mounting Space
38
Table 17. Space Requirements for Mounting the DG1 Series VFD and Airflow
38
Dimensions
39
Figure 17. Type 1/12 Open Drives
39
Table 18. Mounting Drive Dimensions
39
Standard Drive Mounting
40
Power Wiring Selection
43
Cable Selection: Power and Motor Leads
43
Line (Mains) and Motor Cable Installation
43
Connection Tightening Torque
43
Table 19. Tightening Torque
43
Table 20. Spacing between Parallel Motor Cables
43
Table 21. Maximum Motor Cable Length by Frame Size
43
Without DV/Dt Protected C2 Ratings
43
Cable Routing
44
Wiring the VFD
44
Figure 18. Input Power and Motor Cable Stripping Lengths
44
Table 22. Input Power and Motor Cable Stripping and Wire Lengths
44
Rubber Grommet Installation Instructions
46
Figure 19. Ground Wiring
47
Table 23. I/O Connection
48
Figure 20. Terminal Block Layout
49
Table 24. I/O Specifications
49
Figure 21. Basic Internal Control Wiring Diagram
50
Control Board
51
Figure 22. DG1 Series Adjustable Frequency Drive
51
Safe Torque off (STO)
52
Connection to Power Section
52
Three-Phase Input Connection
52
Terminal Designations in the Power Section
52
Figure 23. Thermistor STO Wiring Diagram
52
Figure 24. Connection to Power Section
52
Ground Connection
53
Product Modified Sticker
53
Checking the Cable and Motor Insulation
53
Figure 25. Grounding
53
Figure 26. Product Modified Sticker
53
Chapter 7-Emc Installation
54
EMC Measures in the Control Panel
54
Earthing
54
Screen Earth Kit
54
Installation Requirements
55
Figure 27. EMC-Compliant Setup-460/480 Vac
55
International EMC Protection Cable Requirements
56
Figure 28. Cable Description
56
Table 25. 1St Environment 2Nd Environment EMC Levels According to en 61800-3 (2004)
56
Table 26. Control Wiring Requirements
56
Table 27 . Cable Categories
56
Installation in Corner-Grounded Network
57
Installation in IT System
57
Figure 29. Locations of the EMC Screw in
57
Frame 1, Frame 2, Frame 3 and Frame 4
57
Figure 30. Locations of the EMC Screws in Frame 5
57
Appendix A-Technical Data and Specifications
58
Table 28. Powerxl Series-DG1
58
Appendix B-Installation Guidelines
60
Cable and Fuse Sizing
60
Table 29. North America Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
60
Table 30. International Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
61
Table 31. North America Cable and Fuse Sizes-440 Vac to 500 Vac Ratings
62
Table 32. International Cable and Fuse Sizes-380 Vac to 440 Vac Ratings
63
Temperature Deratings
64
Table 33. 230V Temperature and Switching Frequency Deratings (VT)
64
Table 34. 230V Temperature and Switching Frequency Deratings (CT)
65
Table 35. 460V Temperature and Switching Frequency Deratings (VT)
66
Table 36. 460V Temperature and Switching Frequency Deratings (CT)
67
Heat Loss Data
68
Brake Resistor Sizing
68
Table 37. Heat Loss Data
68
Table 38. Brake Resistor Sizing Data
68
Appendix C-Dimension Drawings
69
Figure 31. FR1 Dimension Drawing
69
Figure 32. FR1 Dimension Drawing Flange Mount
70
Figure 33. FR2 Dimension Drawing
71
Figure 34. FR2 Dimension Drawing Flange Mount
72
Figure 35. FR3 Dimension Drawing
73
Figure 36. FR3 Dimension Drawing Flange Mount
74
Figure 37. FR4 Dimension Drawing
75
Figure 38. FR4 Dimension Drawing Flange Mount
76
Figure 39. FR5 Dimension Drawing
77
Figure 40. FR5 Dimension Drawing Flange Mount
78
Appendix D-Safety Instructions for Ul and Cul
79
UL Standards Compliance
79
Table 39. Fuse Ratings-400V Drive Series
79
Field Wiring
80
Table 40. Fuse Ratings-230V Drive Series
80
Table 41. Required Line and Motor Wire Torque (400V)
80
Table 42. Required Line and Motor Wire Torque (230V)
81
Table 43. Required Line and Motor Wire Torque (400V)
81
Table 44. Required Line and Motor Wire Torque (230V)
82
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