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Manuals and User Guides for Eaton PowerXL DG1-32012FB-C54C Drives. We have
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Eaton PowerXL DG1-32012FB-C54C Drives manuals available for free PDF download: Installation Manual
Eaton PowerXL DG1-32012FB-C54C Installation Manual (128 pages)
Variable Frequency Drive
Brand:
Eaton
| Category:
DC Drives
| Size: 7.62 MB
Table of Contents
Table of Contents
4
Before Commencing the Installation
9
Definitions and Symbols
10
Hazardous High Voltage
10
Warnings and Cautions
10
Motor and Equipment Safety
13
Chapter 1-Powerxl Series Overview
21
How to Use this Manual
21
Receiving and Inspection
21
Real Time Clock Battery Activation
21
Figure 1. RTC Battery Connection
21
Table 1. Common Abbreviations
21
Rating Label
22
Carton Labels (U.S. and Europe)
22
Figure 2. Rating Label-DG1
22
Figure 3. Rating Label-DH1
22
Figure 4. Carton Label-DG1
22
Figure 5. Carton Label-DH1
22
Catalog Number System
23
Figure 6. Catalog Numbering System
23
Power Ratings and Product Selection
24
Table 2. Open Type IP20
24
Table 3. Type 1/IP21
24
Table 4. Type 12/IP54
25
Table 5. Open Type IP20
25
Table 6. Type 1/IP21
26
Table 7. Type 12/IP54
26
Table 8. Type 1/IP21
27
Table 9. Type 12/IP54
27
DG1 Replacement Parts
28
Table 10. Frame 0
28
Table 11. Frame 1
28
Table 12. Frame 2
29
Table 13. Frame 3
29
Table 14. Frame 4
30
Table 15. Frame 5
31
Table 16. Frame 6
32
DH1 Replacement Parts
33
Table 17 . Frame 1
33
Table 18. Frame 2
33
Table 19. Frame 3
33
Table 20. Frame 4
34
Table 21. Frame 5
34
Table 22. Frame 6
34
Chapter 2-Engineering Considerations
35
Introduction
35
Figure 7 . Drive System (PDS = Power Drive System)
35
Table 23. Drive System Components
35
Electrical Power Network
36
Input Voltage and Frequency
36
Input Voltage Balance
36
Figure 8. AC Power Networks with Grounded Neutral Point (TN-/TT Networks)
36
Total Harmonic Distortion (THD)
37
Reactive Power Compensation Devices
37
Chapter 3-Product Overview
38
Component Identification
38
Figure 10. Block Diagram, Elements of Powerxl Frequency Inverters
39
Table 24. Elements of Powerxl Frequency Inverters
39
Selection Criteria
40
Proper Use
40
Figure 11. Selection Criteria
40
Maintenance and Inspection
41
Storage
41
Service and Warranty
41
Table 25. Maintenance Measures and Intervals
41
Chapter 4-Safety And Switching
42
Fuses and Cable Cross-Sections
42
Cables and Fuses
42
Residual-Current Device (RCD)
42
Figure 12. Identification on the FI Circuit Breakers
42
Leakage Current
43
Input Contactor
43
EMC Measures
44
Figure 13. EMC Measures
44
Table 26. Motor Power Cable EMC Guidelines
44
Chapter 5-Motor And Application
45
Motor Selection
45
Connecting Motors in Parallel
45
Parallel Connection of Several Motors to One Frequency Inverter
46
Figure 14. Parallel Connection
46
Figure 15. Example of a Motor Ratings Plate
46
Figure 16. Star and Delta Circuit Types
46
Figure 17. V/Hz Characteristic Curve
47
Table 27 . Assignment of Frequency Inverters to Example Motor Circuit
47
Bypass Operation
48
Connecting EX Motors
48
Figure 18. Bypass Motor Control (Example)
48
Table 28. Bypass Motor Control
48
Chapter 6-Installation Requirements
49
Electrical Installation Warnings and Cautions
49
Standard Mounting Instructions
49
Figure 19. Mounting Space
50
Table 29. Space Requirements for Mounting the Powerxl Series VFD and Airflow
50
Dimensions
51
Figure 20. Open Drives FR0-FR6
51
Table 30. Mounting Drive Dimensions
51
Standard Drive Mounting
52
FR6 Wiring
57
CHAPTER 6-INSTALLATION REQUIREMENTS, Continued
57
Figure 21. FR6 Wiring Layout
57
Cable Selection: Power and Motor Leads
58
Connection Tightening Torque
58
Figure 22. Brake Resistor Wiring
58
Line (Mains) and Motor Cable Installation
58
Power Wiring Selection
58
Table 31. Tightening Torque
58
Table 32. Spacing between Parallel Motor Cables
59
Table 33. Maximum Motor Power Cable Length 230/480 V
59
Table 34. Maximum Motor Power Cable Lengths 575 V
59
Table 35. Motor Power Cable EMC Guidelines
59
Cable Routing
60
Figure 23. Input Power and Motor Cable Stripping Lengths
60
Table 36. Input Power and Motor Cable Stripping and Wire Lengths
60
Wiring the VFD
60
Rubber Grommet Installation Instructions
62
Figure 24. Ground Wiring
63
Table 37. I/O Connection
64
Figure 25. Terminal Block Layout
65
Table 38. I/O Specifications
65
Figure 26. Basic Internal Control Wiring Diagram
66
Control Board
67
Figure 27. Powerxl Variable Frequency Drive
67
Figure 28. Thermistor/Sto Wiring Diagram
68
Figure 29. Example of Wiring a STO with the Internal 24 V Supply
68
Figure 30. Example of Wiring a STO with the Internal 24 V Supply
68
Safe Torque off (STO)
68
Connection to Power Section
69
Figure 31. Connection to Power Section
69
Figure 32. Grounding
69
Ground Connection
69
Terminal Designations in the Power Section
69
Three-Phase Input Connection
69
Checking the Cable and Motor Insulation
70
Figure 33. Product Modified Sticker
70
Product Modified Sticker
70
Chapter 7-Emc Installation
71
EMC Measures in the Control Panel
71
Earthing
71
Screen Earth Kit
71
Installation Requirements
72
Figure 34. EMC-Compliant Setup-230 Vac, 460/480 Vac, 600 Vac
72
International EMC Protection Cable Requirements
73
Figure 35. Cable Description
73
Table 39. 1St Environment 2Nd Environment EMC Levels
73
Table 40. Motor Power Cable EMC Guidelines
73
Table 41. Cable Categories
73
Installation in Corner-Grounded Network and IT System
74
Figure 36. Location of the EMC Screw in Frame 0
74
Figure 37 . Locations of the EMC Screw in Frame 1 and Frame 3
74
Figure 38. Locations of EMC and MOV Screws for Frame 2 and Frame 4
75
Figure 39. Locations of the EMC Screws in Frame 5 and Frame 6
75
Appendix A-Technical Data and Specifications
76
Technical Data
76
Table 42. Powerxl Series
76
Appendix B-Installation Guidelines
79
Cable and Fuse Sizing
79
Table 43. North America Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
79
Table 44. International Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
80
Table 45. North America Cable and Fuse Sizes-440 Vac to 500 Vac Ratings
81
Table 46. International Cable and Fuse Sizes-380 Vac to 440 Vac Ratings
82
Table 47. North America Cable and Fuse Sizes-525 Vac to 600 Vac Ratings
83
Temperature Deratings
84
Table 48. 230 V Temperature Deratings (VT)
85
Table 49. 230 V Temperature Deratings (CT)
86
Table 50. 480 V Temperature Deratings (VT)
87
Table 51. 480 V Temperature Deratings (CT)
88
Table 52. 600 V Temperature Deratings (VT)
89
Table 53. 600 V Temperature Deratings (CT)
90
Heat Loss Data
91
Table 54. 230 V Heat Loss Data
91
Table 55. 400 V Heat Loss Data
91
Brake Resistor Sizing
92
Table 56. 600 V Heat Loss Data
92
Table 57. 230 V Idle Heat Loss FR0~FR6
92
Table 58. 480 V Idle Heat Loss FR0~FR6
92
Table 59. 575 V Idle Heat Loss FR1~FR6
92
Table 60. Brake Resistor Sizing Data
92
Efficiency Ratings
93
Table 61. 230 V FR0-Xhp Efficiency Rating
93
Table 62. 230 V FR1-4Hp Efficiency Rating
93
Table 63. 230 V FR2-10Hp Efficiency Rating
93
Table 64. 230 V FR3-20Hp Efficiency Rating
93
Table 65. 230 V FR4-40Hp Efficiency Rating
94
Table 66. 230 V FR5-75Hp Efficiency Rating
94
Table 67. 400 V FR0-Xhp Efficiency Rating
94
Table 68. 400 V FR1-7.5Hp Efficiency Rating
94
Table 69. 400 V FR2-20Hp Efficiency Rating
95
Table 70. 400 V FR3-40Hp Efficiency Rating
95
Table 71. 400 V FR4-75Hp Efficiency Rating
95
Table 72. 400 V FR5-150Hp Efficiency Rating
95
Table 73. 575 V FR1-7.5Hp Efficiency Rating
96
Table 74. 575 V FR2-20Hp Efficiency Rating
96
Table 75. 575 V FR3-40Hp Efficiency Rating
96
Table 76. 575 V FR4-75Hp Efficiency Rating
97
Table 77. 575 V FR5-150Hp Efficiency Rating
97
Appendix C-Dimension Drawings
98
Dimension Drawings
98
Figure 40. FR0 Dimension Drawing
98
Figure 41. FR1 Dimension Drawing
99
Figure 42. FR1 Dimension Drawing Flange Mount
100
Figure 43. FR2 Dimension Drawing
101
Figure 44. FR2 Dimension Drawing Flange Mount
102
Figure 45. FR3 Dimension Drawing
103
Figure 46. FR3 Dimension Drawing Flange Mount
104
Figure 47. FR4 Dimension Drawing
105
Figure 48. FR4 Dimension Drawing Flange Mount
106
Figure 49. FR5 Dimension Drawing
107
Figure 50. FR5 Dimension Drawing Flange Mount
108
Figure 51. FR6 Dimensional Drawing
109
Figure 52. FR6 Dimensional Drawing Flange Mount
110
Appendix D-Safety Instructions for Ul and Cul
111
UL Standards Compliance
111
Table 78. Protection Ratings-480 V Drive Series
112
Table 79. Protection Ratings-230 V Drive Series
113
Field Wiring
114
Table 80. Protection Ratings-575 V Drive Series
114
Table 81. Required Line and Motor Wire Torque (480 V)
115
Table 82. Required Line and Motor Wire Torque (230 V)
116
Table 83. Required Line and Motor Wire Torque (575 V)
117
Table 84. Required Grounding Wire Torque (480 V)
118
Table 85. Required Grounding Wire Torque (230 V)
119
Table 86. Required Grounding Wire Torque (575 V)
120
Appendix E-Sto Function
121
Description of Safety Function
121
Figure 53. Functional Block Diagram
121
Figure 54. Reliability Block Diagram
121
Requirement for Installation, Commission, Maintenance
123
Figure 55. STO Terminal Block in Powerxl Control Board
123
Requirements of Proof Test
124
Figure 56. Thermistor STO Wiring Diagram
124
Appendix F-Ul Certificate of Compliance
125
UL Certificate of Compliance
125
CE Declaration of Conformance
125
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Eaton PowerXL DG1-32012FB-C54C Installation Manual (84 pages)
PowerXL DG1 Series VFD
Brand:
Eaton
| Category:
DC Drives
| Size: 5.23 MB
Table of Contents
Table of Contents
5
Before Commencing the Installation
9
Definitions and Symbols
10
Hazardous High Voltage
10
Warnings and Cautions
10
Motor and Equipment Safety
13
Chapter 1-Dg1 Series Overview
15
How to Use this Manual
15
Receiving and Inspection
15
Real Time Clock Battery Activation
15
Figure 1. RTC Battery Connection
15
Table 1. Common Abbreviations
15
Rating Label
16
Carton Labels (U.S. and Europe)
16
Figure 2. Rating Label
16
Catalog Number System
17
Figure 3. Catalog Numbering System
17
Power Ratings and Product Selection
18
Table 2. Type 1/IP21
18
Table 3. Type 12/IP54
18
Table 4. Type 1/IP21
19
Table 5. Type 12/IP54
19
Replacement Parts
20
Table 6. Frame 1
20
Table 7. Frame 2
20
Table 8. Frame 3
21
Table 9. Frame 4
21
Table 10. Frame 5
22
Chapter 2-Engineering Considerations
23
Introduction
23
Figure 4. Drive System (PDS = Power Drive System)
23
Table 11. Drive System Components
23
Electrical Power Network
24
Input Voltage and Frequency
24
Input Voltage Balance
24
Figure 5. AC Power Networks with Grounded Neutral Point (TN- / TT Networks)
24
Total Harmonic Distortion (THD)
25
Reactive Power Compensation Devices
25
Chapter 3-Product Overview
26
Component Identification
26
Figure 6. Description of the DG1 Series
26
Figure 7. Block Diagram, Elements of DG1 Frequency Inverters
27
Table 12. Elements of DG1 Frequency Inverters
27
Selection Criteria
28
Proper Use
28
Figure 8. Selection Criteria
28
Maintenance and Inspection
29
Storage
29
Service and Warranty
29
Table 13. Maintenance Measures and Intervals
29
Chapter 4-Safety And Switching
30
Fuses and Cable Cross-Sections
30
Cables and Fuses
30
Residual-Current Device (RCD)
30
Figure 9. Identification on the FI Circuit Breakers
30
Input Contactor
31
EMC Measures
32
Figure 10. EMC Measures
32
Table 14. Maximum Motor Cable Length by Frame Size
32
Without DV/Dt Protected C2 Ratings
32
Chapter 5-Motor And Application
33
Motor Selection
33
Connecting Motors in Parallel
33
Parallel Connection of Several Motors to One Frequency Inverter
34
Motor and Circuit Type
34
Figure 11. Parallel Connection
34
Figure 12. Example of a Motor Ratings Plate
34
Figure 13. Star and Delta Circuit Types
34
Figure 14. V/Hz Characteristic Curve
35
Table 15. Assignment of Frequency Inverters to Example Motor Circuit
35
Bypass Operation
36
Connecting EX Motors
36
Figure 15. Bypass Motor Control (Example)
36
Table 16. Bypass Motor Control
36
Chapter 6-Installation Requirements
37
Electrical Installation Warnings and Cautions
37
Standard Mounting Instructions
37
Figure 16. Mounting Space
38
Table 17. Space Requirements for Mounting the DG1 Series VFD and Airflow
38
Dimensions
39
Figure 17. Type 1/12 Open Drives
39
Table 18. Mounting Drive Dimensions
39
Standard Drive Mounting
40
Power Wiring Selection
43
Cable Selection: Power and Motor Leads
43
Line (Mains) and Motor Cable Installation
43
Connection Tightening Torque
43
Table 19. Tightening Torque
43
Table 20. Spacing between Parallel Motor Cables
43
Table 21. Maximum Motor Cable Length by Frame Size
43
Without DV/Dt Protected C2 Ratings
43
Cable Routing
44
Wiring the VFD
44
Figure 18. Input Power and Motor Cable Stripping Lengths
44
Table 22. Input Power and Motor Cable Stripping and Wire Lengths
44
Rubber Grommet Installation Instructions
46
Figure 19. Ground Wiring
47
Table 23. I/O Connection
48
Figure 20. Terminal Block Layout
49
Table 24. I/O Specifications
49
Figure 21. Basic Internal Control Wiring Diagram
50
Control Board
51
Figure 22. DG1 Series Adjustable Frequency Drive
51
Safe Torque off (STO)
52
Connection to Power Section
52
Three-Phase Input Connection
52
Terminal Designations in the Power Section
52
Figure 23. Thermistor STO Wiring Diagram
52
Figure 24. Connection to Power Section
52
Ground Connection
53
Product Modified Sticker
53
Checking the Cable and Motor Insulation
53
Figure 25. Grounding
53
Figure 26. Product Modified Sticker
53
Chapter 7-Emc Installation
54
EMC Measures in the Control Panel
54
Earthing
54
Screen Earth Kit
54
Installation Requirements
55
Figure 27. EMC-Compliant Setup-460/480 Vac
55
International EMC Protection Cable Requirements
56
Figure 28. Cable Description
56
Table 25. 1St Environment 2Nd Environment EMC Levels According to en 61800-3 (2004)
56
Table 26. Control Wiring Requirements
56
Table 27 . Cable Categories
56
Installation in Corner-Grounded Network
57
Installation in IT System
57
Figure 29. Locations of the EMC Screw in
57
Frame 1, Frame 2, Frame 3 and Frame 4
57
Figure 30. Locations of the EMC Screws in Frame 5
57
Appendix A-Technical Data and Specifications
58
Table 28. Powerxl Series-DG1
58
Appendix B-Installation Guidelines
60
Cable and Fuse Sizing
60
Table 29. North America Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
60
Table 30. International Cable and Fuse Sizes-208 Vac to 240 Vac Ratings
61
Table 31. North America Cable and Fuse Sizes-440 Vac to 500 Vac Ratings
62
Table 32. International Cable and Fuse Sizes-380 Vac to 440 Vac Ratings
63
Temperature Deratings
64
Table 33. 230V Temperature and Switching Frequency Deratings (VT)
64
Table 34. 230V Temperature and Switching Frequency Deratings (CT)
65
Table 35. 460V Temperature and Switching Frequency Deratings (VT)
66
Table 36. 460V Temperature and Switching Frequency Deratings (CT)
67
Heat Loss Data
68
Brake Resistor Sizing
68
Table 37. Heat Loss Data
68
Table 38. Brake Resistor Sizing Data
68
Appendix C-Dimension Drawings
69
Figure 31. FR1 Dimension Drawing
69
Figure 32. FR1 Dimension Drawing Flange Mount
70
Figure 33. FR2 Dimension Drawing
71
Figure 34. FR2 Dimension Drawing Flange Mount
72
Figure 35. FR3 Dimension Drawing
73
Figure 36. FR3 Dimension Drawing Flange Mount
74
Figure 37. FR4 Dimension Drawing
75
Figure 38. FR4 Dimension Drawing Flange Mount
76
Figure 39. FR5 Dimension Drawing
77
Figure 40. FR5 Dimension Drawing Flange Mount
78
Appendix D-Safety Instructions for Ul and Cul
79
UL Standards Compliance
79
Table 39. Fuse Ratings-400V Drive Series
79
Field Wiring
80
Table 40. Fuse Ratings-230V Drive Series
80
Table 41. Required Line and Motor Wire Torque (400V)
80
Table 42. Required Line and Motor Wire Torque (230V)
81
Table 43. Required Line and Motor Wire Torque (400V)
81
Table 44. Required Line and Motor Wire Torque (230V)
82
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