•
Installation is the reverse of the removal proce-
dure: pay particular attention to the following.
•
Drive the lower and upper needle roller bearings
in together with drift, BMW No. 21 4 640.
•
Insert releaser shaft.
•
Cover the splines on the releaser shaft with slide-
on sleeve, BMW No. 21 4 620.
•
Using drift, BMW No. 21 4 630, drive in sealing
ring.
Installing clutch
21 21 000
•
Align splines on water pump driven gear with
driving gear on balancing shaft.
•
Fit gasket.
L
Note:
Always replace selector shaft seal in clutch cover.
•
Install selector shaft sealing ring in clutch cover
with sliding sleeve, BMW No. 21 4 620, and drift,
BMW No. 21 4 630.
L
Note:
Install oil return line complete with engine block cov-
er.
•
Fit left engine cover and install securing screws.
L
Note:
Align link of oil return line with tapped bore in cylin-
der head and carefully install screw.
•
Connect the oil return line to the engine.
•
Connect the oil return line to the oil tank.
•
Install clutch lever, engage clutch cable and ad-
just.
21.10
•
Using hose clip pliers, BMW No. 17 5 500, install
hose clips (1).
•
Install the gear shift lever.
•
Install left footrest.
•
Install starter motor.
•
Install exhaust manifold.
•
Fill the engine-coolant and engine-oil systems to
correct levels.
X
Tightening torques:
Engine block cover, left ................................ 10 Nm
Drain plug for water pump........................... 10 Nm
Oil line to cylinder head .................................. 8 Nm
Oil line to engine block................................. 35 Nm
1
E170060