Synchronizer Key Installation Position - Suzuki Wagon R Plus RB310 Service Manual

7A2-22 MANUAL TRANSAXLE (M13 ENGINE)
CAUTION:
Do not reuse left case plate screw (1) and bolts (7). Be
sure to use new adhesive pre-coated screw and bolts.
Otherwise, screw and bolts may loosen.
4) Place left case plate (2) inserting its end in groove of shift
guide shaft (4) and tighten new adhesive pre-coated screw
(1) and bolts (7) temporarily with less than specified toque.
5) Tighten new screw and new bolts to specified torque finally
in the order of alphabet shown in figure.
\
NOTE:
After tightening screw and bolts, make sure that counter-
shaft (5) can be rotated by hand feeling certain load.
Tightening torque
Left case plate screw and bolt
(a): 10 N·m (1.0 kg-m, 7.5 lb-ft)
3. Input shaft
6. Transaxle left case
6) Assemble 5th speed synchronizer sleeve (4) and hub (3)
with keys (2) and springs (1).
NOTE:
Short side C in keys, long flange D in hub and chamfered
spline F in sleeve should face inward (5th gear side).

Synchronizer key installation position

: A = B
[A]: Short side C
[B]: Long side
C: Short side (Inward)
7) Install 5th gear (1) to counter shaft facing machined boss A
inward.
A: Machined boss (Inside)
B: No machining (Outside)
D: Long flange (Inward)
E: Key way
F: Chamfered spline (Inward)