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ELECTRONIC CASH REGISTER ER-5200 / ER-5240 / ER-5215 ER-5200M / ER-5240M / ER-5215M SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Maintenance and Adjustment Reference Information...
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About this Manual This service manual describes how to perform hardware service maintenance for SAM4S ER-5200 Series System Electronic Cash Register. Notes Notes may appear anywhere in the manual. They draw your attention to additional information about the item. Precaution symbols .
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This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision Co., Ltd. ER-5200 Series Service Manual First edition. March 2004. V1.0 Printed in Korea Downloaded from www.Manualslib.com...
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Overview of this System ECR This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center. Schematics and specifications provide the needed information for the accurate trouble shooting.
équivalent recommandé par le constructeur. Dispose used batteries according to the manufacturer’s Mettre au rebut les batteries usagées conformément aux instructions. instructions du fabricant. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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③ Operator VFD(10-Digit) or 2Line Character LCD ④ Customer VFD Display (10-Digit) ⑤ IRC I/F Connector ⑥ RS-232 Serial I/F Connector ⑦ Mode Key ⑧ Clerk Key(Option) ⑨ Drawer Figure2-2 Feature Locations SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Model Shin Heung Precision • 15,000,000 Lines Life Reliability • 37,000,000 Line MCBF • 82.5 (W) ×147.3 (D) ×101.4 (H) Dimension (mm) • Approx. 365 g Weight Table2-2 Thermal Printer Specifications SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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• 1.25 mm(W) ×3.0 mm(H) Character Size • 1.5 mm Column Pitch • 3.75 mm (Including 6-dot line spacing) Line Pitch • 32 (12×24 Dots/Character) Number of Column Table2-4 Character Specification SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Near End Sensor • SG-2BC (Kodenshi corp.) Spec • Micro Switch Type Auto Cut Sensor & Cover Open Sensor • On when the printer head is load Detect Method Table2-5 Other Component Specification SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Table2-10 Black Mark Sensor Pin Assignment Pin No. Signal Description Remark Auto Cut Motor DC Out#2 Auto Cut Motor DC Out#1 Auto Cut Sensor Input Signal Table2-11 Auto Cut Motor & Sensor Pin Assignment SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Short on Print PCB STB2 (nSTROBE#2) STB3 (nSTROBE#3) (Thermister) (Thermister) (+5V) STB4 (nSTROBE#4) Short on Print PCB STB5 (nSTROBE#5) STB6 (nSTROBE#6) (Serial Clock) (Serial Data Input) (+8.5V) (+8.5V) Table2-12 Thermal Head Pin Assignment SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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: AC 230V, 140mA, 50Hz (Min : 187V, Max : 276V) • Operating Power Consumption : 25W • AC 19V 2.3A (Wire Color : Blue-Blue) Power Transformer Output Voltage Output • AC 24V 0.15A (Wire Color : Red-Red) Table2-13 Power Specification SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
SIDE(9P) 8 (CTS) 5 (CTS) SIDE(25P) 6 (DSR) 6 (DSR) 4 (DTR) 20 (DTR) 7(S.G) 5 (S.G) DSR and CTS are shorted on I/F PBA of ER-5200 Figure2-5 RS232C Cable Connection SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Input Receive Data Output Transmit Data This Signal indicates whether the ECR(ER-5200) is busy. (H/W flow control) ① MARK(Logic1) : The ECR is busy Output ② SPACE(Logic0) : The ECR is not busy ③ The host transmits a data to the ECR, after confirming this signal.
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Pin 4 and Pin 5 are shorted each other on I/F PBA. 6(12) TX/RX_A In/Out Table2-17 IRC Signal Description Note : The signal description of the Port#2 are same as it of the Port#1 2-12 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
3 Installation and Operation 3-1 System Configuration 3-1-1 Configuration Figure 3-1 System Configuration Figure 3-2 IRC Terminator Note] The termination resistor 120[Ohm] must be installed at Host ECR and Last Slave ECR (S7). SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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4. Connect the IRC serial cable to the IRC port on the right side of ECR. 5. Connector the other end of the IRC serial Cable to other ECR. ② ④ ③ ① Figure 3-3 Paper & Spool Installation Figure 3-4 Cable Installation SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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SRAM 8MBITs (4MBITs * 2) On Main PBA Table 3-1 Option 3-2-5 Supplies Item Description Remark Paper Roll 2 EA Mode Key VD, REG, X, Z, P, C User Manual 1 EA Table 3-2 Supplies SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
Void, Off, Register, Manager, Clear Totals, Program Void, Off, Register, Manager, Clear Totals, Program, Service Mode Table3-4 Key Function Note : The Key can be removed from the key lock in the OFF or REGISTER position. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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10. Wait! – It takes about 3 minute. 11. Turn off the power switch. 12. Remove the serial cable 13. Perform the all clear function.(Refer to 3-3-4.) START CANCEL START CANCEL Figure3-11 Download Window (Boot & Program) SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
1. Install the serial loop back test jig. 2. Press Press ‘1’, ‘4’ and ‘SBTL’ key on key board. 3. If error occurs, the message (IRC NOGOOD) is displayed on VFD and the Buzzer beep. Then Press “Clear” key. SAM4S ER-5200 Series Downloaded from www.Manualslib.com...
SWITCH ROTARY (B-7) from the COVER MODE S/W(B-2). (Page9-4,9-5) 3. Remove the two screws(B-3) on the ASS'Y SWITCH ROTARY(B-7) and separate the BRKT MODE SWITCH(B-4) and the SWITCH ROTARY (B-7). (Page9-4,9-5) SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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2. Separate the three harnesses(ⓚ,ⓜ,ⓝ) and remove the two screws(E-34). (Page9-6) 3. Lift up the SUB POWER S/W BOARD(E-35). (Page9-6) 4. Separate the two harnesses(ⓚ,ⓛ) and remove the two screws(E-15). (Page9-6) 5. Lift up the TRANS POWER(E-16). (Page9-6) SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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5-3. Remove the screw (D-14) and separate the SWITCH MICRO(D-15) from the BOTTOM CUTTER(D-12). 5-4. Remove the two screws (D-11). Move the MOTOR ASS'Y(D-18) right slow and Put it down vertically not to touch the PINION GEAR of the MOTOR ASS'Y(D-18) to the BOTTOM CUTTER(D-12). SAM4S ER-5200 Series Downloaded from www.Manualslib.com...
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4) Unfasten the screw(C-33) and separate the P/END SENSOR (C-32). 5) Unfasten the 2 screws(C-19) then separate the SIDE COVER(C-20), the 3 REDUCTION GEARS (C-21,C-22,C-24). 6) Unfasten the 2 screws(C-23) and separate the MAIN FRAME(C-28) and MOTOR ASSY(C-31). SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
Caution: Note that the thermal head(Thermal Element and Radiation Plate) becomes very hot during normal operation. To prevent the danger of burn injury from thermal, be sure to wait for about 10 minutes after turning power off before beginning the cleaning. SAM4S ER-5200 Series Downloaded from www.Manualslib.com...
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2. Push the BLUE CAP LEVER towards the rear of the PRINTER and lift up to open the PRINTER COVER. 3. Remove the jammed paper at the PRINTER. Figure 5-2 Removing Paper Jam SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Caution: When using roll paper other than recommended paper, the Thermal roll paper remnant lengths will be various. Caution: When using roll paper with a red mark, the Winding Core may pull out of its holder due to the paper SAM4S ER-5200 Series Downloaded from www.Manualslib.com...
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5 Maintenance and Adjustment sticking to Winding Core. If the Winding Core pulls out of its holder, the NEAR END SENSOR may indicate an inaccurate remnant length. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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5 Maintenance and Adjustment MEMO SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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I/O3 Data I/O4 I/O4 cont Pin Name Function Write Enable Input Chip Select Input Output Enable Input Control logic Address Inputs ~I/O Data Inputs/Outputs Power Ground Figure 6-2 SRAM K6T4008C2E Specification SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Figure 6-3 Flash ROM AM29F800 Specification 6-1-3 Logic ICs FUNCTION TABLE V CC V CC FUNCTION TABLE Inputs Output Inputs Outputs Figure 6-4 74HCT08 Figure 6-5 74HC14 FUNCTION TABLE V CC Inputs Output Figure 6-6 74HCT32 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Figure 6-8 74HC245 FUNCTION TABLE Inputs Output Y Data Noninverting Inputs Outputs X = Don’t Care Z = High Impedance PIN 20 = V Output PIN 10 = GND Enables Figure 6-9 74HC541 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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T ruth T able IN 1, 2 ENA 1, 2 OUT 1, 3 OUT 2, 4 M ode F orward R everse S tandby S tandby Figure 6-12 Motor Driver LB1838 Specification SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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SERIAL-PARALLEL S HIFT REGISTER DATA I N DATA O UT STROBE LATCHES BLANKING BIPOLAR LOAD SUPPLY GROUND BLANKING BLNK STROBE D wg . FP -013-1 CLOCK GROUND Figure 6-14 VFD Driver UDN5812 Specification SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
Logic IC Driving / VFD Filament Voltage VPRT (+8.5VDC) Thermal Printer Step Motor, A/Cut Motor Driving Voltage (+8.5VDC) Thermal Printer Head Driving Voltage (+Min 3.6VDC) Battery Voltage Table 7-1 Power Source Voltage Descriptions SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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7-1-6 VBT : +Min 3.6Vdc VBT Battery Voltage is charged through D28(SK14). The Source Voltage is VCC(5V). When AC Power is off, VBT is supplied to SRAM, RTC for saving the data. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
This system is designed to sense the time when the AC Line voltage is goes down to 89Vac(USA) or 170Vac(Europe) . That is, when +24Vdc goes down to +14Vdc. The waveform of power fail signal refer to Figure 7-2 Figure 7-3 Power Fail Detect Circuit SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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The Buzzer is used to inform several kinds of states which occur under system operating and gives some information to users by controlling the P8.0 pin of CPU. The frequency of buzzer is 2[KHz] Figure 7-5 Buzzer Circuit SAM4S ER-5200 Series Downloaded from www.Manualslib.com...
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Caution: Make sure that the Cash Drawer solenoid resistance is more than 20Ω Figure 7-6 Cash Drawer Block Circuit DRAWER#1 73ms DRAWER#2 Figure 7-7 Drawer On Time SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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0 1 2 3 4 5 6 7 8 9 DRIVER 10Digits UCN5812 +30V,+5V,GND Front & Rear VFD PBA CLK, CLK, DATA DATA LATCH&STB LATCH&STB Figure 7-10 VFD Diagram & Waveform SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Note : This is a RS232C H/W Handshaking Waveform between ECR and PC. RS-232C H/W Handshaking method is different between ECR and other peripheral and terminal equipment. Figure 7-12 RS-232C Waveform SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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Signals (STB1,STB2,STB3) are shorted each other on Main PBA (Same STB4,STB5,STB6). Each Strobe Signal manage the Printer Dot. STB No. DOT No. DOTs/STB ER-5200 Strobe Processing STB1 1 ~ 64 The STB1,STB2 and STB3 are shorted each other on Main PBA. STB2 65 ~ 128...
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LATCH Printing(1~192) STB1,2,3 Printing(193~384) STB4,5,6 384 BITs DATA DATA LATCH LATCH DATA LATCH DATA LATCH STB On Time (1~192) STB On Time STROBE#1 STROBE#1 Figure 7-15 Thermal Printer Timing Waveform SAM4S ER-5200 Series 7-11 Downloaded from www.Manualslib.com manuals search engine...
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7 Special Circuit Descriptions MEMO 7-12 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
Power VPH (+8.5V) Ok? 1. Check the CPU P10.2 (VPH_ONOFF) Port 2. Check the TR1010,MMBT2222 (Q13,14) on Main PWB. 3. Check the VDRV signal whether it is short. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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1. Check the nCS, nRD, nWR signal of RTC 2. Check the VBT(Battery Volt.). RTC Ok? 3. Check the Decoder IC 74HC138 (U24). 4. Check the RTC Clock 32.768KHz 5. Replace the RTC(RF5C15) SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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3. Check the LATCH Signal (CPU P9.5) 4. Check the Harness. 1. Check and Replace the VFD PBA. VFD PBA 2. Check the UCL5812. Assy Ok? 3. Check the VFD. 4. Check the Harness & Soldering Point. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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2. Check the Harness. 3. Check the related Circuit and Pattern. 1. Check the Motor Phase Signal (CPU P1.5) Auto Cutter 2. Check the related Circuit and Pattern. 3. Check the Harness. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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3. Check the Diodes(D7~D27) 4. Check the Key Board Assy 1. Check the Harness & Mode Key Assy Mode Key 2. Check Diode (D25) 3. Check the 74HCT541 & Data Bus SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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2. Check the Micro switch in the Drawer. Failure? Spool Motor Problem 1. Check the Spool Motor Signal CPU P1.4 Spool Motor 2. Check the Harness 3. Check the related Circuit and Pattern on Power PWB. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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1. Check the connection of the IRC Connector and Other side. Communication 2. Check the IRC Cable whether it is open or short. Failure? 3. Check whether Signal is affected by the Cable Noise. SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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8 Troubleshooting MEMO SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
9 Exploded Views and Parts List 9-1 Main Set 9-1-1-1 Exploded View (ER-5200M) Figure9-1 Total Disassembly SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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9 Exploded Views and Parts List 9-1-1-2 Exploded View (ER-5200) Figure9-2 Total Disassembly SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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9 Exploded Views and Parts List 9-1 Main Set 9-1-2 Parts List Figure9-5 Case Upper Assembly(ER-5200) 9-1-2-(b) Case Upper Assembly(ER-5200F(VFD)) Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK72-40356G PMO-WINDOW DISPLAY:ER-5200,PC,STD JK72-40357N PMO-COVER MODE S/W:ER-5200,HIPS,IV30,V0, ER-5200 6002-000319 SCREW-TAPPING:PH,+,2,M3,L8,ZPC(YEL) JK70-10004A IPR-BRKT MODE S/W:SBHG, T1.0...
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3. Disassemble the TPH assembly by pulling the 4. Assemble the TPH assembly in reverse order and lower part of TPH assembly and lift it up. close the COVER TOP. SAM4S ER-5200 Series 9-11 Downloaded from www.Manualslib.com manuals search engine...
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- 2 D- 7 D -2 D- 6 D -4 D -5 D -5 D-13 D-14 D-15 D-16 D-10 D-17 D-11 D-12 D-18 D-16 D-19 Figure9-9 Auto Cutter (SAC-60) 9-12 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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9 Exploded Views and Parts List 9-3 Auto Cutter (SAC-60) 9-3-1 Exploded View (Continue) Figure9-10 Lubrication Points of the Auto-Cutter (SAC-60) SAM4S ER-5200 Series 9-13 Downloaded from www.Manualslib.com manuals search engine...
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D-15 3405-001014 SWITCH-MICRO D-16 JK39-40558A CBF-HARNESS-A/C: 4P,120MM JK72-20032A PMO-GEAR REDUCTION: POM,NATURAL D-17 JK97-20002A MOTOR ASS’Y D-18 JK59-40002A UNIT MOTOR ASS'Y: SAC-60 JK72-20030A PMO-GEAR MOTOR: POM D-19 JK72-20028A PMO-HOLDER CUTTER: ABS 9-14 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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9 Exploded Views and Parts List 9-4 Key Board 9-4-1 Key Board (60Key) 9-4-1-(a) Exploded View Figure9-11 Key Board (60 Key) SAM4S ER-5200 Series 9-15 Downloaded from www.Manualslib.com manuals search engine...
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Figure9-13 Key Board (160 Key) 9-4-3-(b) Parts List Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK59-30016A UNIT-KEYBOARD,RUBBER-FLAT,160KEY JK73-20216A REX-WATER-PROOF:SILICON,160KEY JK68-40012N LABEL-SHEET:ER-5200(CRS),PC T0.125,R-FLAT JK81-20018A PMO-HOUSING:HIPS(V0) IV,RUBBER,160KEY JK81-20019A RUBBER-KEY,SILICON,160KEY JK81-20020A ASSY-FPC,RUBBER,160KEY JK81-20005A SCREW-TAP,M2.6*6, SAM4S ER-5200 Series 9-19 Downloaded from www.Manualslib.com manuals search engine...
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ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure9-15 Drawer (5B/5C) a. ASS'Y BILL-COIN (7B8C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure9-16 Drawer (7B/8C) 9-20 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
10 PCB Layout and Parts List 10-1 Main PCB Layout 10-1-1-(a) Component Side View SAM4S ER-5200 Series 10-1 Downloaded from www.Manualslib.com manuals search engine...
LI N E LI N E FI SC AL M EM O R Y B' D KEY BO AR D 512K/ 1M / 2M BI Ts M O D E KEY SAM4S ER-5200 Series 11-1 Downloaded from www.Manualslib.com manuals search engine...
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D RIVE 82C55 SCAN RETURN 74H C 5 41 12.5V 6.2V FA(0:15) FD(0:8) C LERK SCAN RETURN LINE LIN E FISCAL M EM O RY B'D KEY BOARD 512K/1M/2MBITs MODE KEY 11-2 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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13-2 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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13-4 SAM4S ER-5200 Series Downloaded from www.Manualslib.com manuals search engine...
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When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-5200 Series Downloaded from www.Manualslib.com...
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Shin Heung Precision. March 2004 ⓒ Printed in KOREA. V1.0 Code No. : JK68-60930A Downloaded from www.Manualslib.com manuals search engine...
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