Sam4s ER-5200 Service Manual

Sam4s ER-5200 Service Manual

Electronic cash register
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Summary of Contents for Sam4s ER-5200

  • Page 1 ELECTRONIC CASH REGISTER ER-5200 / ER-5240 / ER-5215 ER-5200M / ER-5240M / ER-5215M SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Maintenance and Adjustment Reference Information...
  • Page 3 About this Manual This service manual describes how to perform hardware service maintenance for SAM4S ER-5200 Series System Electronic Cash Register. Notes Notes may appear anywhere in the manual. They draw your attention to additional information about the item. Precaution symbols .
  • Page 4 This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision Co., Ltd. ER-5200 Series Service Manual First edition. March 2004. V1.0 Printed in Korea...
  • Page 5 Overview of this System ECR This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center. Schematics and specifications provide the needed information for the accurate trouble shooting.
  • Page 6: Safety Precautions

    Remplacer uniquement avec une batterie du même type ended by the manufacturer. ou d’un type équivalent recommandé par le constructeur. Dispose used batteries according to the manufacturer’s Mettre au rebut les batteries usagées conformément aux instructions. instructions du fabricant. SAM4S ER-5200 Series...
  • Page 7 5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S ER-5200 Series...
  • Page 8: General Specifications

    : VFD (10 Digits) or 2 Line Character LCD Display • Customer Display : VFD (10 Digits) • Flat Rubber Key : 160 Key (ER-5200 / ER-5200M) Key Board • Raised Key : 60 key / 90 Key (ER-5215 / ER-5240 / ER-5215M / ER-5240M) Power Consumption •...
  • Page 9 ① Printer Cover ② Key Board ③ Operator VFD(10-Digit) or 2Line Character LCD ④ Customer VFD Display (10-Digit) ⑤ IRC I/F Connector ⑥ RS-232 Serial I/F Connector ⑦ Mode Key ⑧ Clerk Key(Option) ⑨ Drawer Figure2-2 Feature Locations SAM4S ER-5200 Series...
  • Page 10 • SAC-60 (Guillotine Type) Auto Cutter Model Shin Heung Precision • 15,000,000 Lines Life Reliability • 37,000,000 Line MCBF • 82.5 (W) ×147.3 (D) ×101.4 (H) Dimension (mm) • Approx. 365 g Weight Table2-2 Thermal Printer Specifications SAM4S ER-5200 Series...
  • Page 11 • 12(W) × 24(H) Font (Including a horizontal) Character Structure • 1.25 mm(W) ×3.0 mm(H) Character Size • 1.5 mm Column Pitch • 3.75 mm (Including 6-dot line spacing) Line Pitch • 32 (12×24 Dots/Character) Number of Column Table2-4 Character Specification SAM4S ER-5200 Series...
  • Page 12 Type Paper End Sensor Near End Sensor • SG-2BC (Kodenshi corp.) Spec • Micro Switch Type Auto Cut Sensor & Cover Open Sensor • On when the printer head is load Detect Method Table2-5 Other Component Specification SAM4S ER-5200 Series...
  • Page 13 Black Mark Sensor LED Current Limit Signal Table2-10 Black Mark Sensor Pin Assignment Pin No. Signal Description Remark Auto Cut Motor DC Out#2 Auto Cut Motor DC Out#1 Auto Cut Sensor Input Signal Table2-11 Auto Cut Motor & Sensor Pin Assignment SAM4S ER-5200 Series...
  • Page 14 /LAT (nLATCH) STB1 (nSTROBE#1) Short on Print PCB STB2 (nSTROBE#2) STB3 (nSTROBE#3) (Thermister) (Thermister) (+5V) STB4 (nSTROBE#4) Short on Print PCB STB5 (nSTROBE#5) STB6 (nSTROBE#6) (Serial Clock) (Serial Data Input) (+8.5V) (+8.5V) Table2-12 Thermal Head Pin Assignment SAM4S ER-5200 Series...
  • Page 15 : AC 230V, 140mA, 50Hz (Min : 187V, Max : 276V) • Operating Power Consumption : 25W • AC 19V 2.3A (Wire Color : Blue-Blue) Power Transformer Output Voltage Output • AC 24V 0.15A (Wire Color : Red-Red) Table2-13 Power Specification SAM4S ER-5200 Series...
  • Page 16: Interface Specifications

    3 (TXD) 3 (RSD) 4 (RTS) HOST SIDE(9P) 8 (CTS) 5 (CTS) SIDE(25P) 6 (DSR) 6 (DSR) 4 (DTR) 20 (DTR) 7(S.G) 5 (S.G) DSR and CTS are shorted on I/F PBA of ER-5200 Figure2-5 RS232C Cable Connection SAM4S ER-5200 Series...
  • Page 17 Input Receive Data Output Transmit Data This Signal indicates whether the ECR(ER-5200) is busy. (H/W flow control) ① MARK(Logic1) : The ECR is busy Output ② SPACE(Logic0) : The ECR is not busy ③ The host transmits a data to the ECR, after confirming this signal.
  • Page 18 Figure2-6 IRC Cable 2-5-2-(c) Cable Connection 1 (TX/RX_B) 1 (TX/RX_B) 2 (TX/RX_B) 2 (TX/RX_B) 3 (F.GND) 3 (F.GND) MASTER or SLAVE SLAVE 4 (F.GND) 4 (F.GND) 5 (TX/RX_A) 5 (TX/RX_A) 6 (TX/RX_A) 6 (TX/RX_A) Figure2-7 IRC Cable Connection SAM4S ER-5200 Series 2-11...
  • Page 19 Transmit/Receive Data Line A Pin 4 and Pin 5 are shorted each other on I/F PBA. 6(12) TX/RX_A In/Out Table2-17 IRC Signal Description Note : The signal description of the Port#2 are same as it of the Port#1 2-12 SAM4S ER-5200 Series...
  • Page 20: System Configuration

    3 Installation and Operation 3-1 System Configuration 3-1-1 Configuration Figure 3-1 System Configuration Figure 3-2 IRC Terminator Note] The termination resistor 120[Ohm] must be installed at Host ECR and Last Slave ECR (S7). SAM4S ER-5200 Series...
  • Page 21 4. Connect the IRC serial cable to the IRC port on the right side of ECR. 5. Connector the other end of the IRC serial Cable to other ECR. ② ④ ③ ① Figure 3-3 Paper & Spool Installation Figure 3-4 Cable Installation SAM4S ER-5200 Series...
  • Page 22 Dust Cover Memory SRAM 8MBITs (4MBITs * 2) On Main PBA Table 3-1 Option 3-2-5 Supplies Item Description Remark Paper Roll 2 EA Mode Key VD, REG, X, Z, P, C User Manual 1 EA Table 3-2 Supplies SAM4S ER-5200 Series...
  • Page 23: Mode Switch

    Off, Register, Manager, Clear Totals Void, Off, Register, Manager, Clear Totals, Program Void, Off, Register, Manager, Clear Totals, Program, Service Mode Table3-4 Key Function Note : The Key can be removed from the key lock in the OFF or REGISTER position. SAM4S ER-5200 Series...
  • Page 24 3 Installation and Operation 3-3 Operation 3-3-2 Key Board Matrix (Dealer Option) Figure3-6 Key Board (ER-5215 / ER-5215M) Figure3-7 Key Board (ER-5240 / ER-5240M) Figure3-8 Key Board (ER-5200 / ER-5200M) SAM4S ER-5200 Series...
  • Page 25: Initial Clear

    = = = = = = = = = = = = = = = = = = = = = = = CLERK 00 No.000001 00000 Figure3-10 All Clear Key Sequence & Print Sheet Note] Other Models (ER-5215, ER-5240) are same. SAM4S ER-5200 Series...
  • Page 26 10. Wait! – It takes about 3 minute. 11. Turn off the power switch. 12. Remove the serial cable 13. Perform the all clear function.(Refer to 3-3-4.) START CANCEL START CANCEL Figure3-11 Download Window (Boot & Program) SAM4S ER-5200 Series...
  • Page 27: Self Test

    1. Install the serial loop back test jig. 2. Press Press ‘1’, ‘4’ and ‘SBTL’ key on key board. 3. If error occurs, the message (IRC NOGOOD) is displayed on VFD and the Buzzer beep. Then Press “Clear” key. SAM4S ER-5200 Series...
  • Page 28: Disassembly And Assembly

    2. Remove the two screws(B-5) on the ASS'Y COVER MODE S/W and separate the ASS'Y SWITCH ROTARY (B-7) from the COVER MODE S/W(B-2). (Page9-4,9-5) 3. Remove the two screws(B-3) on the ASS'Y SWITCH ROTARY(B-7) and separate the BRKT MODE SWITCH(B-4) and the SWITCH ROTARY (B-7). (Page9-4,9-5) SAM4S ER-5200 Series...
  • Page 29 2. Separate the three harnesses(ⓚ,ⓜ,ⓝ) and remove the two screws(E-34). (Page9-6) 3. Lift up the SUB POWER S/W BOARD(E-35). (Page9-6) 4. Separate the two harnesses(ⓚ,ⓛ) and remove the two screws(E-15). (Page9-6) 5. Lift up the TRANS POWER(E-16). (Page9-6) SAM4S ER-5200 Series...
  • Page 30 5-3. Remove the screw (D-14) and separate the SWITCH MICRO(D-15) from the BOTTOM CUTTER(D-12). 5-4. Remove the two screws (D-11). Move the MOTOR ASS'Y(D-18) right slow and Put it down vertically not to touch the PINION GEAR of the MOTOR ASS'Y(D-18) to the BOTTOM CUTTER(D-12). SAM4S ER-5200 Series...
  • Page 31 4) Unfasten the screw(C-33) and separate the P/END SENSOR (C-32). 5) Unfasten the 2 screws(C-19) then separate the SIDE COVER(C-20), the 3 REDUCTION GEARS (C-21,C-22,C-24). 6) Unfasten the 2 screws(C-23) and separate the MAIN FRAME(C-28) and MOTOR ASSY(C-31). SAM4S ER-5200 Series...
  • Page 32: Maintenance And Adjustment

    Caution: Note that the thermal head(Thermal Element and Radiation Plate) becomes very hot during normal operation. To prevent the danger of burn injury from thermal, be sure to wait for about 10 minutes after turning power off before beginning the cleaning. SAM4S ER-5200 Series...
  • Page 33 1. Turn the BLUE KNOB clockwise until the buzzer beef stops as illustrated figure5-2. 2. Push the BLUE CAP LEVER towards the rear of the PRINTER and lift up to open the PRINTER COVER. 3. Remove the jammed paper at the PRINTER. Figure 5-2 Removing Paper Jam SAM4S ER-5200 Series...
  • Page 34 Caution: When using roll paper other than recommended paper, the Thermal roll paper remnant lengths will be various. Caution: When using roll paper with a red mark, the Winding Core may pull out of its holder due to the paper SAM4S ER-5200 Series...
  • Page 35 5 Maintenance and Adjustment sticking to Winding Core. If the Winding Core pulls out of its holder, the NEAR END SENSOR may indicate an inaccurate remnant length. SAM4S ER-5200 Series...
  • Page 36 5 Maintenance and Adjustment MEMO SAM4S ER-5200 Series...
  • Page 37 A10/P3.2 P8.1/TA4IN/U A9/P3.1 P8.2//INT0 P8.3//INT1 A8/P3.0 P8.4//INT2 P8.5/NMI A7/P2.7 A6/P2.6 A5/P2.5 A4/P2.4 XOUT A3/P2.3 /RESET A2/P2.2 P8.6/XCOUT A1/P2.1 P8.7/XCIN A0/P2.0 CNVSS /INT5/D15/P1.7 BYTE /INT4/D14/P1.6 P9.0/TB0IN/CLK3 /INT3/D13/P1.5 P9.1/TB1IN/RXD3/SCL3 D12/P1.4 P9.2/TB2IN/TXD3/SDA3 D11/P1.3 P9.3/DA0/TB3IN/CTS3 D10/P1.2 P9.4/DA1/TB4IN/CTS4 D9/P1.1 P9.5/ANEX0/CLK4 D8/P1.0 P9.6/ANEX1/TXD4/SDA4 SAM4S ER-5200 Series...
  • Page 38 Ground P4.7 /CS0 (Chip Select 0) P10.0 ADC Printer Thermister(R-Side) P4.6 /CS1 (Chip Select 1) VREF ADC Reference Voltage Input P4.5 /CS2 (Chip Select 2) AVCC +5V (VCC) P4.4 Address 20 P9.7 N.C(Flash) / VPH On/Off (EPROM) SAM4S ER-5200 Series...
  • Page 39 I/O6 I/O6 I/O2 I/O5 I/O5 I/O3 I/O3 Data I/O4 I/O4 cont Pin Name Function Write Enable Input Chip Select Input Output Enable Input Control logic Address Inputs ~I/O Data Inputs/Outputs Power Ground Figure 6-2 SRAM K6T4008C2E Specification SAM4S ER-5200 Series...
  • Page 40 DQ10 Figure 6-3 Flash ROM AM29F800 Specification 6-1-3 Logic ICs FUNCTION TABLE V CC V CC FUNCTION TABLE Inputs Output Inputs Outputs Figure 6-4 74HCT08 Figure 6-5 74HC14 FUNCTION TABLE V CC Inputs Output Figure 6-6 74HCT32 SAM4S ER-5200 Series...
  • Page 41 PIN 20 = V Figure 6-8 74HC245 FUNCTION TABLE Inputs Output Y Data Noninverting Inputs Outputs X = Don’t Care Z = High Impedance PIN 20 = V Output PIN 10 = GND Enables Figure 6-9 74HC541 SAM4S ER-5200 Series...
  • Page 42 Figure 6-11 Transceivers DS75176B Specification T ruth T able IN 1, 2 ENA 1, 2 OUT 1, 3 OUT 2, 4 M ode F orward R everse S tandby S tandby Figure 6-12 Motor Driver LB1838 Specification SAM4S ER-5200 Series...
  • Page 43 SUPPLY CLOCK SERIAL SERIAL SERIAL-PARALLEL S HIFT REGISTER DATA I N DATA O UT STROBE LATCHES BLANKING BIPOLAR LOAD SUPPLY GROUND BLANKING BLNK STROBE D wg . FP -013-1 GROUND CLOCK Figure 6-14 VFD Driver UDN5812 Specification SAM4S ER-5200 Series...
  • Page 44 1. Emitter 2. Base 3. Collector [KSA1010-Y] [KSD288-Y] [KSA708-Y] [KSC945-G] SOT-23 SOT-23 SOT-23 1:A node 2:N.C 3:C athode 1:B ase 2:E mitter 3:C ollector 1:B ase 2:E mitter 3:C ollector [KSA1182-Y] [MMBT2222A] [MMBD6050] Figure 6-18 Transistor & Diode SAM4S ER-5200 Series...
  • Page 45: Power Circuit

    Cash Drawer Solenoid Driving / Fiscal Writing Voltage (+5VDC) Logic IC Driving / VFD Filament Voltage VPRT (+8.5VDC) Thermal Printer Step Motor, A/Cut Motor Driving Voltage (+8.5VDC) Thermal Printer Head Driving Voltage (+Min 3.6VDC) Battery Voltage Table 7-1 Power Source Voltage Descriptions SAM4S ER-5200 Series...
  • Page 46 Circuit(Q13,Q14,15) on Main PWB. The Source Voltage is VPRT (8.5V). 7-1-6 VBT : +Min 3.6Vdc VBT Battery Voltage is charged through D28(SK14). The Source Voltage is VCC(5V). When AC Power is off, VBT is supplied to SRAM, RTC for saving the data. SAM4S ER-5200 Series...
  • Page 47: Reset Circuit

    This system is designed to sense the time when the AC Line voltage is goes down to 89Vac(USA) or 170Vac(Europe) . That is, when +24Vdc goes down to +14Vdc. The waveform of power fail signal refer to Figure 7-2 Figure 7-3 Power Fail Detect Circuit SAM4S ER-5200 Series...
  • Page 48 The Buzzer is used to inform several kinds of states which occur under system operating and gives some information to users by controlling the P8.0 pin of CPU. The frequency of buzzer is 2[KHz] Figure 7-5 Buzzer Circuit SAM4S ER-5200 Series...
  • Page 49 Caution: Make sure that the Cash Drawer solenoid resistance is more than 20Ω Figure 7-6 Cash Drawer Block Circuit DRAWER#1 73ms DRAWER#2 Figure 7-7 Drawer On Time SAM4S ER-5200 Series...
  • Page 50 Display data to the driver repeatedly having given time interval in series and then Fluorescent Display is operated. CLK, DATA, LATCH STROBE 0 1 2 3 4 5 6 7 8 9 DRIVER 10Digits UCN5812 +30V,+5V,GND Front & Rear VFD PBA CLK, CLK, DATA DATA LATCH&STB LATCH&STB Figure 7-10 VFD Diagram & Waveform SAM4S ER-5200 Series...
  • Page 51 HOST checks whether the ECR is BUSY. Note : This is a RS232C H/W Handshaking Waveform between ECR and PC. RS-232C H/W Handshaking method is different between ECR and other peripheral and terminal equipment. Figure 7-12 RS-232C Waveform SAM4S ER-5200 Series...
  • Page 52 TX/RX_B Transmission a data (1 Byte) RECEIVE ACTION(ECR) (+)Level (5V) TX/RX_A (+)Level (5V) TX/RX_B A-B = A-B = A-B = A-B = A-B = (-)Level (+)Level (-)Level (+)Level (-)Level Received data (1 Byte) Figure 7-12 IRC Waveform SAM4S ER-5200 Series...
  • Page 53 ( U16, U18, U23 ) DIODE( MMBD6050L *20) Pull-Up • • 74HCT541 • (U27) 160 KEYS • • • • • • • COMMON PORT • • • • • MODE KEY Figure 7-13 Keyboard Block Diagram SAM4S ER-5200 Series...
  • Page 54 Signals (STB1,STB2,STB3) are shorted each other on Main PBA (Same STB4,STB5,STB6). Each Strobe Signal manage the Printer Dot. STB No. DOT No. DOTs/STB ER-5200 Strobe Processing STB1 1 ~ 64 The STB1,STB2 and STB3 are shorted each other on Main PBA. STB2 65 ~ 128...
  • Page 55 384 Bits 384 Bits 384 Bits LATCH Printing(1~192) STB1,2,3 Printing(193~384) STB4,5,6 384 BITs DATA DATA LATCH LATCH DATA LATCH DATA LATCH STB On Time (1~192) STB On Time STROBE#1 STROBE#1 Figure 7-15 Thermal Printer Timing Waveform SAM4S ER-5200 Series 7-11...
  • Page 56 7 Special Circuit Descriptions MEMO 7-12 SAM4S ER-5200 Series...
  • Page 57: Troubleshooting

    Power VPH (+8.5V) Ok? 1. Check the CPU P10.2 (VPH_ONOFF) Port 2. Check the TR1010,MMBT2222 (Q13,14) on Main PWB. 3. Check the VDRV signal whether it is short. SAM4S ER-5200 Series...
  • Page 58 4. Replace the SRAM. 1. Check the nCS, nRD, nWR signal of RTC 2. Check the VBT(Battery Volt.). RTC Ok? 3. Check the Decoder IC 74HC138 (U24). 4. Check the RTC Clock 32.768KHz 5. Replace the RTC(RF5C15) SAM4S ER-5200 Series...
  • Page 59 3. Check the LATCH Signal (CPU P9.5) 4. Check the Harness. 1. Check and Replace the VFD PBA. VFD PBA 2. Check the UCL5812. Assy Ok? 3. Check the VFD. 4. Check the Harness & Soldering Point. SAM4S ER-5200 Series...
  • Page 60 1. Check the Control Signal on CPU (Data/CLK/Latch/Strobe1,2,3,4) Print 2. Check the Harness. 3. Check the related Circuit and Pattern. 1. Check the Motor Phase Signal (CPU P1.5) Auto Cutter 2. Check the related Circuit and Pattern. 3. Check the Harness. SAM4S ER-5200 Series...
  • Page 61 2. Check the Matrix Bus & Data Bus Failure? 3. Check the Diodes(D7~D27) 4. Check the Key Board Assy 1. Check the Harness & Mode Key Assy Mode Key 2. Check Diode (D25) 3. Check the 74HCT541 & Data Bus SAM4S ER-5200 Series...
  • Page 62 Compulsory 2. Check the Micro switch in the Drawer. Failure? Spool Motor Problem 1. Check the Spool Motor Signal CPU P1.4 Spool Motor 2. Check the Harness 3. Check the related Circuit and Pattern on Power PWB. SAM4S ER-5200 Series...
  • Page 63 3. Check the 75176 Driving Chip and related Circuit on I/F PBA. 1. Check the connection of the IRC Connector and Other side. Communication 2. Check the IRC Cable whether it is open or short. Failure? 3. Check whether Signal is affected by the Cable Noise. SAM4S ER-5200 Series...
  • Page 64 8 Troubleshooting MEMO SAM4S ER-5200 Series...
  • Page 65 9 Exploded Views and Parts List 9-1 Main Set 9-1-1-1 Exploded View (ER-5200M) Figure9-1 Total Disassembly SAM4S ER-5200 Series...
  • Page 66 9 Exploded Views and Parts List 9-1-1-2 Exploded View (ER-5200) Figure9-2 Total Disassembly SAM4S ER-5200 Series...
  • Page 67: Parts List

    9-1-2 Parts List Figure9-3 Cover Printer 9-1-2-(a) Cover Printer Assembly Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK72-20026A PMO-WINDOW JOURNAL:ACRYL JK97-10013B ASSY-COVER PRINTER JK72-20027B PMO-COVER PRINTER:HIPS(VO) SAM4S JK70-10320A IPR-CUTTER PAPER JK72-20038A PMO-GUIDE CUTTER:HIPS(VO) 6002-001078 SCREW-TAPPING:PWH,+,B,M3,L5 SAM4S ER-5200 Series...
  • Page 68 6001-000367 SCREW-MACHINE: FH,+,M4,L10,NI B-12 JK72-40352A PMO-CASE UPPER;ER5100 B-13 JK72-20019A PMO-WINDOW REAR:ER-5500 B-14 JK70-50012A SCREW-TAPPING*PH,+,M2.6,L6,ZPC B-15 JK70-50012A SCREW-TAPPING*PH,+,M2.6,L6,ZPC B-16 JK96-01080E LCD ASS'Y:ER-5200M,2 LINE,STD B-17 JK72-20020A PMO-WINDOW FRONT:ER-5500 B-18 JK72-20021C PMO-WINDOW VIEW:ER-5200M,ACRYL B-19 JK72-20022A PMO-HOLDER WINDOW:ER-5500,POM,NATURAL B-20 6002-000174 SCREW-TAPPING:PWH,+,2,M3,L10,ZPC(YEL) SAM4S ER-5200 Series...
  • Page 69 9 Exploded Views and Parts List 9-1 Main Set 9-1-2 Parts List Figure9-5 Case Upper Assembly(ER-5200) 9-1-2-(b) Case Upper Assembly(ER-5200F(VFD)) Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK72-40356G PMO-WINDOW DISPLAY:ER-5200,PC,STD JK72-40357N PMO-COVER MODE S/W:ER-5200,HIPS,IV30,V0, ER-5200 6002-000319 SCREW-TAPPING:PH,+,2,M3,L8,ZPC(YEL) JK70-10004A IPR-BRKT MODE S/W:SBHG, T1.0...
  • Page 70 RMO-RUBBER SPOOL: URETHANE,BLACK 6002-000175 SCREW-TAPPING: PWH,+,2,M3,L8,ZPC(YEL) JK72-20017A PMO-GEAR SPOOL: POM JK70-50013A SCREW-MACHINE: PWH,+,M2.6,L5.5 E-10 JK72-20014A PMO-HOLDER SPOOL: ABS,BLACK E-11 JK97-10015A ASS'Y-MOTOR SPOOL: DC-MOTOR E-12 6002-000171 SCREW-TAPPING: PH,+,2S,M4,L10,ZPC(YEL) E-13 JK72-20015A PMO-SPOOL WINDING: HIPS(HB),BLACK E-14 JK72-20016A PMO-GUIDE WINDING: ABS/BLACK SAM4S ER-5200 Series...
  • Page 71: Exploded Views And Parts List

    E-44 JK39-40563A CBF HARNESS-D/W: DRAWER CONNECTOR E-45 JK60-00001A SCREW-ASSY TAPTITE:-,SWRCH18A,M3,L8-WT-B E-46 6002-000174 SCREW-TAPPING: PWH,+,2,M3,L10 E-47 JK70-20017A IPR-BRKT SPOOL: ER-5200,SECC T0.8 E-48 6003-000198 SCREW-TAPPING: PWH,+,2,M3,L12,ZPC(YEL) CBF-GND WIRE: GND WIRE JK39-40011A (WITH AUTO CUTTER) JK39-40011A CBF-GND WIRE: GND WIRE SAM4S ER-5200 Series...
  • Page 72 9 Exploded Views and Parts List 9-2 Printer (STM-210) 9-2-1 Exploded View Figure9-7 Printer (STM-210) SAM4S ER-5200 Series...
  • Page 73 C-10 JK70-50004A POLY WASHER: Φ3.1,RED C-11 JK70-20001A IPR-COVER HOUSING: SECC T1.0 C-12 JK70-70001A ICT-SHAFT HINGE: SUM C-13 JK97-10002A ASSY-PLATEN ROLLER: STM-210 C-14 JK70-50002A ICT-BUSHING C-15 JK70-50010A E-RING: Φ2.0, T0.5 C-16 6002-000147 SCREW-TAPPING: PH,+,2,M3,L10,ZPC(YEL) C-17 JK70-50009A SCREW-MACHINE: RH,+,2,M2,L4,WHITE SAM4S ER-5200 Series...
  • Page 74 C-38 JK92-01224A PBA-SUB PRT CONN BOARD: STM-210 C-39 6002-000175 SCREW-TAPPING: PWH,+,2,M3,L8,ZPC(YEL) C-40 JK39-00012A CBF-HARNESS-KEY OPTION: 200mm C-41 JK72-20009A PMO-COVER FRONT: HIPS(HB);NON AUTO CUTTER C-42 6002-000147 SCREW TAPPING: PH,+,2,M3,L10,ZPC(YEL) C-43 6003-000198 SCREW TAPPING: PWH,+,2,M3,L12,ZPC(YEL) C-44 JK72-20114A PMO-SEPARATOR;STM-210,ABS+GF20%,BLACK 9-10 SAM4S ER-5200 Series...
  • Page 75 2. Open the COVER TOP. disassemble it from the PRINTER. 3. Disassemble the TPH assembly by pulling the 4. Assemble the TPH assembly in reverse order and lower part of TPH assembly and lift it up. close the COVER TOP. SAM4S ER-5200 Series 9-11...
  • Page 76 D -1 D- 9 D- 8 a - 2 D- 7 D -2 D- 6 D -4 D -5 D -5 D-13 D-14 D-15 D-16 D-10 D-17 D-11 D-12 D-18 D-16 D-19 Figure9-9 Auto Cutter (SAC-60) 9-12 SAM4S ER-5200 Series...
  • Page 77 9 Exploded Views and Parts List 9-3 Auto Cutter (SAC-60) 9-3-1 Exploded View (Continue) Figure9-10 Lubrication Points of the Auto-Cutter (SAC-60) SAM4S ER-5200 Series 9-13...
  • Page 78 PMO-GEAR CAM: POM,NATURAL JK70-50007A SCREW-MACHINE: RH,+,M1.7,L8 D-14 3405-001014 SWITCH-MICRO D-15 D-16 JK39-40558A CBF-HARNESS-A/C: 4P,120MM JK72-20032A PMO-GEAR REDUCTION: POM,NATURAL D-17 JK97-20002A MOTOR ASS’Y D-18 JK59-40002A UNIT MOTOR ASS'Y: SAC-60 JK72-20030A PMO-GEAR MOTOR: POM D-19 JK72-20028A PMO-HOLDER CUTTER: ABS 9-14 SAM4S ER-5200 Series...
  • Page 79 9 Exploded Views and Parts List 9-4 Key Board 9-4-1 Key Board (60Key) 9-4-1-(a) Exploded View Figure9-11 Key Board (60 Key) SAM4S ER-5200 Series 9-15...
  • Page 80 PMO-KEY CAP/4 ABS,302KAS-017-24 JK72-40261A PMO-KEY CAP/5 ABS,302KAS-018-05 JK72-40254A PMO-KEY CAP/6 ABS,302KAS-017-26 F-20 JK72-40255A PMO-KEY CAP/7 ABS,302KAS-017-27 JK72-40256A PMO-KEY CAP/8 ABS,302KAS-017-28 JK72-40257A PMO-KEY CAP/9 ABS,302KAS-017-29 JK72-40262A PMO-KEY CAP/0 ABS,302KAS-017-30 JK72-40258A PMO-KEY CAP/00 ABS,302KAS-017-31 JK72-40259A PMO-KEY CAP/. ABS,302KAS-017-32 9-16 SAM4S ER-5200 Series...
  • Page 81 9 Exploded Views and Parts List 9-4 Key Board 9-4-2 Key Board (90Key) 9-4-2-(a) Exploded View Figure9-12 Key Board (90 Key) SAM4S ER-5200 Series 9-17...
  • Page 82 PMO-KEY CAP/4: ABS,302KAS-017-24 JK72-40261A PMO-KEY CAP/5: ABS,302KAS-018-05 JK72-40254A PMO-KEY CAP/6: ABS,302KAS-017-26 F-20 JK72-40255A PMO-KEY CAP/7: ABS,302KAS-017-27 JK72-40256A PMO-KEY CAP/8: ABS,302KAS-017-28 JK72-40257A PMO-KEY CAP/9: ABS,302KAS-017-29 JK72-40262A PMO-KEY CAP/0: ABS,302KAS-017-30 JK72-40258A PMO-KEY CAP/00: ABS,302KAS-017-31 JK72-40259A PMO-KEY CAP/.: ABS,302KAS-017-32 9-18 SAM4S ER-5200 Series...
  • Page 83 9-4-3-(a) Exploded View Figure9-13 Key Board (160 Key) 9-4-3-(b) Parts List Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK59-30016A UNIT-KEYBOARD,RUBBER-FLAT,160KEY JK73-20216A REX-WATER-PROOF:SILICON,160KEY JK68-40012N LABEL-SHEET:ER-5200(CRS),PC T0.125,R-FLAT JK81-20018A PMO-HOUSING:HIPS(V0) IV,RUBBER,160KEY JK81-20019A RUBBER-KEY,SILICON,160KEY JK81-20020A ASSY-FPC,RUBBER,160KEY JK81-20005A SCREW-TAP,M2.6*6, SAM4S ER-5200 Series 9-19...
  • Page 84 BILL-COIN (5B5C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure9-15 Drawer (5B/5C) a. ASS'Y BILL-COIN (7B8C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure9-16 Drawer (7B/8C) 9-20 SAM4S ER-5200 Series...
  • Page 85 JK73-10203A RPR-TENSION: DRAWER,SPONGE,BLK JK75-10386A MEC-ROLLER: DRAWER,DR-10-B1/ Φ19 6031-000549 WASHER-PLAIN: IDΦ6.5,ODΦ13, T1.0 6003-000221 SCREW-TAPTITE: PWH,+2,M4,L8,ZPC(YEL) JK70-10324A IPR-SUPPORT TRAY: DRAWER,SBHG-1,T1.2 JK70-40302A ICT,SHAFT PIN: A-TYPE b-10 6044-000124 RING-E: IDΦ3,ODΦ7, T0.6,ZPC(BLK),STSC b-11 6002-001042 SCREW-TAPPING: FH,+2,M3,L6 b-12 JK70-10323A IPR-PLATE CLIP: DRAWER,SWP,T0.5 SAM4S ER-5200 Series 9-21...
  • Page 86 MEA-UNIT BOTTOM: A-TYPE JK97-01076B MEA-UNIT BOTTOM: A-TYPE,UNIVERSAL JK70-10938A IPR-PLATE BOTTOM: A-TYPE,SBHG-1,T1.0 JK73-40200A RMO-STOPPER: DRAWER,NR,BLK JK73-10902A RMO-STOPPER: DRAWER,NR,BLK,UNIVERSAL JK61-40200A RMO-FOOT RUBBER: DRAWER,NR,GRAY,80HB 6002-000234 SCREW-TAPPING: TH,+2,M4,L16,ZPC(YEL) 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) JK70-10401A IPR-PLATE SPRING: DRAWER,STS304,T0.3 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 9-22 SAM4S ER-5200 Series...
  • Page 87: Pcb Layout And Parts List

    10 PCB Layout and Parts List 10-1 Main PCB Layout 10-1-1-(a) Component Side View SAM4S ER-5200 Series 10-1...
  • Page 88 IC-CMOS LOGIC:74HC138,3-TO-8 DECODER,SOP U16,U18,U21,U23,U24 0801-000696 IC-CMOS LOGIC:74HC245,TRANSCEIVER,SOP,20 0801-000718 IC-CMOS LOGIC:74HC574,D FLIP-FLOP,SOP,20 0801-000887 IC-CMOS LOGIC:74HCT08,AND GATE,SOP,14P,1 U5,U25 0801-000891 IC-CMOS LOGIC:74HCT32,OR GATE,SOP,14P,15 0801-001090 IC-CMOS LOGIC:74HC14,SCHIMITT INVERTER,S U6,U17 0909-000136 IC-REAL TIME CLOCK:5C15,16BIT,SOP,18P,46 1003-001234 IC-MOTOR DRIVER:LB1838M,SOP,14P,173MIL,S U1,U3 1106-000131 IC-SRAM:681000,128Kx8BIT,SOP,32P,525MI U10,U15 10-2 SAM4S ER-5200 Series...
  • Page 89 2007-000395 R-CHIP:150KOHM,5%,1/10W,DA,TP,2012 R13,R15,R18,R37,R65 2007-000395 R-CHIP:150KOHM,5%,1/10W,DA,TP,2012 R127,R129 2007-000406 R-CHIP:15KOHM,1%,1/10W,DA,TP,2012 R17,R34 2007-000468 R-CHIP:1KOHM,5%,1/10W,DA,TP,2012 R6,R22,R26,R27,R28 2007-000468 R-CHIP:1KOHM,5%,1/10W,DA,TP,2012 R57,R62,R70,R79,R115 2007-000642 R-CHIP:270OHM,5%,1/10W,DA,TP,2012 R25,R30,R39,R40,R132 2007-000686 R-CHIP:3.3KOHM,5%,1/10W,DA,TP,2012 R48,R54,R85 2007-000728 R-CHIP:300OHM,5%,1/10W,DA,TP,2012 R29,R31,R38,R41 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 R23,R32,R52,R104,R109 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 R111,R112,R119,R126 2007-001071 R-CHIP:6.8KOHM,5%,1/10W,DA,TP,2012 R114 2007-000635 R-CHIP:270KOHM,5%,1/10W,DA,TP,2012 R14,R16 SAM4S ER-5200 Series 10-3...
  • Page 90 C-CERAMIC,CHIP:10nF,10%,50V,X7R,TP,2012 C43,C44,C49 2203-000634 C-CERAMIC,CHIP:0.022nF,5%,50V,NP0,TP,201 C46,C51 2203-000748 C-CERAMIC,CHIP:0.03nF,5%,50V,NP0,TP,2012 C72,C74 2203-000938 C-CERAMIC,CHIP:0.47nF,5%,50V,NP0,TP,2012 C54,C73,C76,C77,C78 L1,L2,L3,L4,L5,L6,L7,L8,L9 L10,L11,L12,L13,L14,L16 L17,L18,L19,L21,L22,L23 L24,L26,L27,L28,L29,L31 3301-000317 CORE-FERRITE BEAD:AB,2x1.25x0.9mm,-,- L32,L33,L34,L36,L38,L40 L41,L42,L43,L44,L46,L47 L48,L49,L51,L52,L53,L54 L15,L20,L25,L30,L35,L45 L50,L55 JK41-10544A PCB-MAIN:ER-5200/5500,FR-4,2L,T1.6mm,221 MAIN PCB 0202-000108 SOLDER-CREAM:RMA-010 T-322,S63,-,- MAIN PCB 0201-001235 ADHESIVE-TS:DEH-390D,RED,400,- MAIN PCB 10-4 SAM4S ER-5200 Series...
  • Page 91 Description / Specification Q`ty Design- Location Serviceable Remark JK92-01227A PBA SUB-POWER:ER-5200/5500,STD ASSY 3711-000183 CONNECTOR-HEADER:1WALL,2P,1R,3.96mm,STRA 3711-000034 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,STRAIGH 3711-000242 CONNECTOR-HEADER:1WALL,4P,1R,3.96mm,STRA 3711-000961 CONNECTOR-HEADER:BOX,4P,1R,2.5mm,STRAIGH 3711-003969 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,STRAIGH 3601-000261 FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS JK39-40556A CBF HARNESS-SUB:ER-52/5500,6P,80mm JK39-40555A CBF HARNESS-POWER:ER-52/5500,10P,80mm,AW 0402-000119 DIODE-BRIDGE:W02G,200V,1.5A,-,- 0402-000168 DIODE-RECTIFIER:1N5822,40V,3A,DO-201AD,T D6,D7 0402-000290 DIODE-BRIDGE:KBU6B,100V,6A,-,BK SAM4S ER-5200 Series 10-5...
  • Page 92 Serviceable Remark 0502-000288 TR-POWER:KSD288,NPN,25W,TO-220,-,120-24 Q3,Q6 1203-000391 IC-DC/DC CONVERTER:34063,DIP,8P,250MIL,P U1,U2 2401-001312 C-AL:4700uF,20%,50V,GP,BK,22x40,10 C7,C8 JK27-60100D COIL FILTER:ER-350,140 UH,-,- L8,L10 JK96-01082B ELA ETC-HEAT SINK(5200):1010:ER-5200,BAS 0502-000234 TR-POWER:KSA1010Y,PNP,40W,TO-220,TP,100 Q9,Q10 6002-000175 SCREW-TAPPING:PWH,+,2,M3,L8,ZPC(YEL) HS1,HS2 6203-000107 HEAT SINK:NONE,T2,W17,L22,H45,DEGRE,AL60 HS1,HS2 JK94-00050A PHANTOM AU ER-5500 POWER BOARD 0402-000129 DIODE-RECTIFIER:1N4003,200V,1A,DO-41,TP D1,D2,D3,D4,D5...
  • Page 93 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, C4,C6 C7,C10,C11,C12,C16,C1, 2203-000938 C-CERAMIC,CHIP:0.47nF,5%,50V,NP0,TP,2012 C20,C24 C8,C9,C13,C14,C15,C17, 2402-000170 C-AL,SMD:1uF,20%,50V,GP,TP,4.3x4.3x5.4, C18,C21,C22,C23 2203-000495 C-CERAMIC,CHIP:2.2nF,10%,50V,X7R,TP,2012 C2,C3 2203-000784 C-CERAMIC,CHIP:0.33nF,5%,50V,NP0,TP,2012 C1,C5 L2,L3,L5,L6,L7,L8,L9,L10, 3301-000317 CORE-FERRITE BEAD:AB,2x1.25x0.9mm,-,- L11,L12,L13,L14,L15,L16, L17,L18,L19,L20,L21,L22 0501-000279 TR-SMALL SIGNAL:KSA1182-Y,PNP,150mW,SOT- 2007-000468 R-CHIP:1KOHM,5%,1/10W,DA,TP,2012 2007-000872 R-CHIP:4.7KOHM,5%,1/10W,DA,TP,2012 R2,R4,R5 2007-001013 R-CHIP:51OHM,5%,1/10W,DA,TP,2012 L1,L4 JK41-10546A PCB-I/O:ER-650/5200,FR-4,2L,T1.6,97*46mm SAM4S ER-5200 Series 10-7...
  • Page 94 10-3-3 Serial I/F PBA Configuration Parts No. Description / Specification Q`ty Design- Location Serviceable Remark JK92-00948B PBA SUB-I/F 232*1:ER52/5500 SERIAL 1 PORT JK92-00948C PBA SUB-I/F 232/IRC:ER52/5500 SERIAL 2 PORT & IRC JK92-00948F PBA SUB-I/F 232*2:ER52/5500 SERIAL 2 PORT 10-8 SAM4S ER-5200 Series...
  • Page 95 Description / Specification Q`ty Design- Location Serviceable Remark JK92-01225A PBA SUB-PRT CONN BOARD:STM-210,ER-5500 ASSY 3708-001390 CONNECTOR-FPC/FFC/PIC:21P,2.54MM,STRAIGH 3711-000961 CONNECTOR-HEADER:BOX,4P,1R,2.5mm,STRAIGH 3711-003969 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,STRAIGH 3711-003409 CONNECTOR-HEADER:BOX,3P,1R,2mm,STRAIGHT, 3711-004059 CONNECTOR-HEADER:BOX,30P,2R,2mm,ANGLE,SN 3711-000965 CONNECTOR-HEADER:BOX,4P,1R,2.5mm,ANGLE 3711-003968 CONNECTOR-HEADER:BOX,3P,1R,2.5mm,STRAIGH 0501-000399 TR-SMALL SIGNAL:KSC945-G,NPN,250mW,TO-92 2001-000395 R-CARBON:180KOHM,5%,1/4W,AA,TP,2.4X6.4MM 2401-000131 C-AL:1000uF,20%,16V,GP,TP,10x20,5 JK41-10542A PCB-PRT CONN:STM-210,FR-4,2L,T1.6mm,57 SAM4S ER-5200 Series 10-9...
  • Page 96 10-5 Power Switch PCB Layout 10-5-1 Component Side View 10-5-2 Parts List Parts No. Description / Specification Q`ty Design- Location Serviceable Remark JK92-01227B PBA SUB-POWER SW:ER-5200/5500,STD ASSY 3711-000190 CONNECTOR-HEADER:1WALL,2P,1R,7.92mm,STRA 3711-000829 CONNECTOR-HEADER:BOX,2P,1R,6.2mm,STRAIGH CN1, CN2 JK41-10545B PCB-POWER SWITCH:ER-52/5500,FR-1,1L,T1.6 10-10 SAM4S ER-5200 Series...
  • Page 97 JK39-00034A CONNECT WIRE-350 DISPLAY:ER-350,FLAT,UL1 DISPLAY TO MAIN JK73-10207A RPR-PAD:ER-220N,SPONGE,-,BLK,- PAD(T5.0) 1003-001381 IC-VFD:HV5812P,DIP,28P,540MIL,-,-,ST,PLA JK94-00052A PHANTOM AU JK92-01230A AUTO JK41-10548A PCB-DISPLAY:ER-5100/5200,FR-1,1L,T1.6 FUTABA VFD/10 DIGIT 0402-000129 DIODE-RECTIFIER:1N4003,200V,1A,DO-41,TP 0402-000208 DIODE-RECTIFIER:EK-04,40V,1.5A,DO-41 JP1,JP2,JP3,JP4,JP5,JP6, JP7,JP8,JP9,JP10,JP11, JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV JP12,JP13,JP14,JP15,JP16 JP17,JP18 2202-000632 C-CERAMIC,MLC-AXIAL:100nF,20%,50V,Z5U,TP C1,C2 SAM4S ER-5200 Series 10-11...
  • Page 98 10 PCB Layout and Parts List 10-6 Display Layout 10-6-2 ER-5200 Rear Display (VFD 10Digit) Parts No. Description / Specification Q`ty Design- Location Serviceable Remark JK92-01231A PBA SUB-TURRET:ER-5100/5200,STD REAR DISPLAY ASSY JK39-40002A CBF HARNESS:ER-220N,-,UL1061,400MM,BLK/R DISPLAY TO MAIN JK07-00005A DISPLAY VFD-DC10G:FUTABA,10-LT-50GK...
  • Page 99: Block Diagram

    SC AN R ETU R N LI N E LI N E FI SC AL M EM O R Y B' D KEY BO AR D 512K/ 1M / 2M BI Ts M O D E KEY SAM4S ER-5200 Series 11-1...
  • Page 100 CS_825 5 KEY & MODE BUFFER SCAN RETURN 74H C 5 41 D RIVE 82C55 12.5V 6.2V FA(0:15) FD(0:8) C LERK SCAN RETURN LINE LIN E FISCAL M EM O RY B'D KEY BOARD 512K/1M/2MBITs MODE KEY 11-2 SAM4S ER-5200 Series...
  • Page 101: Wiring Diagram

    Signal Name MODE6 CN9 = Key Return Signal FA17 FA16 SDIN MODE7 COMMON VDISP(+30V) CN10 = Main to Clerk LATCH Signal Name CS_FISCAL EPROM FA15 SCLK CLERK1 STROBE FA14 CLERK2 DISCONN FA13 CLERK3 FA12 CLERK4 FA10 FA11 SAM4S ER-5200 Series 12-1...
  • Page 102 12 Wiring Diagram 12-2 Wiring Diagram CASE-LOWER GROUND(REAR) CASE-LOWER GROUND(CENTER) Figure12-1 Wiring Diagram(ER-5200) 12-2 SAM4S ER-5200 Series...
  • Page 103: Schematic Diagrams

    13-13 2) Serial I/F without IRC Type -------------------------------------- 13-14 6. Display PCB Schematics. 1) VFD Front PCB Schematics (ER-5200 Series) ------------ 13-15 2) VFD Rear PCB Schematics (ER-5200 Series) ------------- 13-16 3) VFD Rear PCB Schematics (ER-5200M Series) ------------- 13-17 7.
  • Page 104 13-2 SAM4S ER-5200 Series...
  • Page 105 SAM4S ER-5200 Series 13-3...
  • Page 106 13-4 SAM4S ER-5200 Series...
  • Page 107 SAM4S ER-5200 Series 13-5...
  • Page 108 13-6 SAM4S ER-5200 Series...
  • Page 109 SAM4S ER-5200 Series 13-7...
  • Page 110 13-8 SAM4S ER-5200 Series...
  • Page 111 SAM4S ER-5200 Series 13-9...
  • Page 112 13-10 SAM4S ER-5200 Series...
  • Page 113 SAM4S ER-5200 Series 13-11...
  • Page 114 13-12 SAM4S ER-5200 Series...
  • Page 115 SAM4S ER-5200 Series 13-13...
  • Page 116 13-14 SAM4S ER-5200 Series...
  • Page 117 SAM4S ER-5200 Series 13-15...
  • Page 118 13-16 SAM4S ER-5200 Series...
  • Page 119 SAM4S ER-5200 Series 13-17...
  • Page 120 13-18 SAM4S ER-5200 Series...
  • Page 121 Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-5200 Series...
  • Page 123 Shin Heung Precision. March 2004 ⓒ Printed in KOREA. V1.0 Code No. : JK68-60930A...

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Er-5240Er-5215mEr-5215Er-5200mEr-5240m

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