Sam4s ER-5100 Service Manual
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Sam4s ER-5100 Service Manual

Electronic cash register
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See also: Programming and Operating Manual , Service Manual
SERVICE
ELECTRONIC CASH REGISTER
ELECTRONIC CASH REGISTER
ER-5100 / ER-5140
ER-5115 / ER-5140FP
Manual
1.
Precaution Statements
2.
Product Specifications
3.
Installation and Operation
4.
Disassembly and Assembly
5.
Alignment and Adjustment
6.
Troubleshooting
7.
Exploded Views and Parts List
8.
PCB Parts List
9.
Block Diagram
10. Wiring Diagram
11. ASIC SCR60K Pin Assignment
12. Schematic Diagrams
C O N T E N T S

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Summary of Contents for Sam4s ER-5100

  • Page 1 ELECTRONIC CASH REGISTER ER-5100 / ER-5140 ER-5115 / ER-5140FP SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Alignment and Adjustment Troubleshooting Exploded Views and Parts List...
  • Page 3 About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-5100 Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component.
  • Page 4 This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-5100 SERIES ER-5100 Service Manual March 2004. V1.0 Printed in KOREA...
  • Page 5 Overview of this System ECR This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center. Schematics and specifications provide the needed information for the accurate troubleshooting. All information in this manual is subject to change without prior notice.

  • Page 6: Precaution Statements

    Always determine the cause of strength specifications. A replacement part that damage or over- heating, and correct any potential does not have the same safety characteristics as the hazards. original might create shock, fire or other hazards. SAM4S ER-5100 SERIES...

  • Page 7: Servicing Precautions

    5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S ER-5100 SERIES...

  • Page 8: Product Specifications

    EURO Weight : 9.3 Kg When packed Dimensions : 400(W) x 450(L) x 111(H) millimeters Weight : 17.6 Kg Packing Carton millimeters Dimensions : 498(W) x 564(L) x 384(H) Equipment specifications are subject to change without notice. SAM4S ER-5100 SERIES...
  • Page 9 2 Product Specifications 2-2 Dimensions SAM4S ER-5100 SERIES...

  • Page 10: Communication Interfaces

    Figure 2-2. Pin Number Assignment Table 2-1. Pin Descriptions and Signals of Serial Ports Serial port #1 Serial port #2 Pin # Signal Pin # Signal Pin # Signal N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. SAM4S ER-5100 SERIES...
  • Page 11 2 Product Specifications Memo SAM4S ER-5100 SERIES...

  • Page 12: System Configuration

    This chapter describes the method for installing the ECR system and shows the locations of the various feature items. 3-1 System configuration Figure 3-1. Terminal System 3-1-1 Terminator Specification Figure 3-2. Terminator Figure 3-4. Cable for Serial Port 2 3-1-2 Cable Specifications Figure 3-3. Cable for Serial Port 1 SAM4S ER-5100 SERIES...

  • Page 13: Installation

    1.Before inserting ribbon cassette , turn. knob (see Figure 4 ② ① -4) counterclockwise to prevent twisting the ribbon. 2.After inserting the ribbon cassette② at the center③ of the printer, turn the knob ① counterclockwise again to make sure the ribbon moves freely in the cassette SAM4S ER-5100 SERIES...

  • Page 14: Operation

    ⑥ Serial Interface Port ① Serial 1 (D-sub 9 Pin) *2 Impact dot Printer ② Serial 2 (Modular Jack) *1 Keyboard ③ ⑦ Mode Key Switch ④ Drawer ⑧ Rear Display Drawer Lock Key ⑤ ⑨ Clerk Key SAM4S ER-5100 SERIES...

  • Page 15: Mode Switch

    Z-level report generation Program mode Manager control Figure 3-14. Mode Switch 3-3-3 Keyboard Matrix The ER-5100, ER-5140, ER-5115 and ER-1551F ECRs offer three different types of keyboards; 160-key, 90-key or 60-key as shown in Table 3-2. Table 3-2. Keyboard Types Model Keys...

  • Page 16: Disassembly And Assembly

    4-1 Disassembly Caution: Disconnect the ECR from the external power source before Disassembly. Note: The following directions are given for the ER-5100. differences between the models are identified in the text. 4-1-1 Upper Case Disassembly 2. Remove the two screws, ⓑ, and remove the Ribbon Frame, B, from the Lower Frame 1.
  • Page 17 4. Position the Ribbon Frame, B, on the Lower Frame Assembly, I, and replace the two screws ⓑ (see Figure 4-1, above) Figure 4-5. Stamp Pusher Position 5. Position the cover, A, on the Upper Frame Assembly, C, and replace the four screws_-ⓐ. SAM4S ER-5100 SERIES...

  • Page 18: Upper Case Assembly

    1. Position the Upper Case so that the connectors are within reach of the Main PCB. Replace the red and the white connectors. 2. Position the Upper Case on the Lower Case and replace the three screws ((B-6) and (B-11)) 3. Replace the Printer Cover. SAM4S ER-5100 SERIES...
  • Page 19 4 Disassembly and Assembly Memo SAM4S ER-5100 SERIES...

  • Page 20: Alignment And Adjustments

    Adjustment Scale setting and the Roll Paper Winding Core diameter. The only paper approved for use in this ECR has the following characteristics: Table 5-1. Roll Paper characteristics Characteristic Measurement Paper Thickness 075mm Figure 5-1. Head Gap Adjustment Paper Width 44.5mm ± 0.5mm SAM4S ER-5100 SERIES...

  • Page 21: Clearing A Paper Jam

    Figure 5-3. Relationship: Adjustment Scale to Remnant Length Caution: Always disconnect the power cord from the power outlet before working on the Note: figure 5-3 applies only when using SAM4S Paper Cutter. recommended papers. 1. Open the Printer cover and remove the Auto- Figure 5-4 shows the relationship between the Cutter Cover 2.

  • Page 22: Reference Information

    1. Check the drawer Solenoid and the connector (both the ECR side and the Drawer side. 2. Check the manual open and closed states using the Drawer Key. 3. Check the IC4,TA3,TA4 and the related circuit on the Main PCB. SAM4S ER-5100 SERIES...
  • Page 23 4. Check whether the paper jam of the 4. Check the wire soldering state. ribbon is twisted. 5. Check the connection between the Main PCB and the Printer. Real Time Clock Failure Check the IC8, CC35, CC36 and X2 SAM4S ER-5100 SERIES...
  • Page 24 2. Check the solder points on Optional PCB (IC14,Q15 and Q16) and the related circuits. 3. Check the Bead Wire between the Main PCB and the Optional PCB. 4. Do Loop Back Test with the male D-sub 9Pin connected pin #2 and SAM4S ER-5100 SERIES...
  • Page 25 2. Check the fuse on Main PCB and each output voltage. 3. Check the contact of the mode switch connector state.. 4. Check whether the FPC of Key Board is connected or not. 5. Check Whether the Printer (ERP-400) is out of order. SAM4S ER-5100 SERIES...
  • Page 26 4. Desolder the lead dummy on the PCB one more time before soldering the new ASIC SCR60k. 5. Take the Position of SCR60K on the Land of the Main PCB. 6. Solder the 4 points first like first like the left side of the following Figure. SAM4S ER-5100 SERIES...
  • Page 27 8. Desolder the lead dummy around the end pin of the square using a shield wire of Flux liquid. 9. When using Flux liquid, after paint the Flux liquid and then desolder the lead dummy. Shield Wire / Flux 627D SCR6CK SAM4S ER-5100 SERIES...

  • Page 28: Test Procedure

    Printer the Several Characters and Display 0~1 and the Several Characters. Test the Key Board. Test the Mode Key Switch. Print the EPROM version and the Check Sum. Test the Display (Display the Print the H Pattern. SAM4S ER-5100 SERIES...
  • Page 29 6 Troubleshooting and Test Procedure Memo SAM4S ER-5100 SERIES...

  • Page 30: Exploded Views And Parts List

    7 Exploded Views and Parts List 7-1 Main Set 7-1-1 Exploded View Figure7-1 Total Disassembly SAM4S ER-5100 SERIES...

  • Page 31: Parts List

    7-1 Main Set 7-1-2 Parts List Figure7-2 Cover Printer Assembly 7-1-2-(a) Cover Printer Assembly Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK97-00141E MEA-COVER PRINTER JK75-10391A MEC-LOCK:ER-5100,-,- JK72-40223A PMO-WINDOW JOURNAL:PMMA JK97-01069A MEA-COVER PRINTER:ER-5100,BASIC,WORLD SAM4S JK70-10323A IPR-PLATE CLIP:ER-100,SWP,T0.5,- SAM4S ER-5100 SERIES...
  • Page 32 JK72-40356B PMO-WINDOW DISPLAY:ER-5115/40,STANDARD JK72-40356D PMO-WINDOW DISPLAY:ER-5140F,SEPOL JK72-40356E PMO-WINDOW DISPLAY:ER-5115/40,ROC JK72-40356F PMO-WINDOW DISPLAY:ER-5100,ROC JK72-40920A PMO-WINDOW DISPLAY:ER-51XX,CRS JK72-40357A PMO-COVER MODE S/W:ER-5100 JK72-40357B PMO-COVER MODE S/W:ER-5115 JK72-40357C PMO-COVER MODE S/W:ER-5140 JK72-40357D PMO-COVER MODE S/W:ER-5115F JK72-40357E PMO-COVER MODE S/W:ER-5140F JK72-40357F PMO-COVER MODE S/W:ER-5100F JK72-40357G...
  • Page 33 MEC-RIBBON CASSETTE:ERC-18 JK39-40021A CBF HARNESS:VLI05,330/130 6001-000618 SCREW-MACHINE:PH,+,M4,L8,ZPC(YEL),SM20C, JK72-40353A PMO-CASE LOWER:ER-5100,ABS,IVR,V0,- JK92-00130F PBA MAIN-FISCAL BOAR;ER-5115F JK72-40360A PMO-COVER FRONT:ER-5100,ABS,IVR,V0,- JK72-40361A PMO-COVER CLERK KEY:ER-5100 OPTION JK96-00114A ELA HOU-CLERK ASSY;ER-5100 OPTION E-10 JK39-10002A CBF-POWER CORD: AUSTRALIA JK39-10003A CBF-POWER CORD: USA E-11 JK39-10008A CBF-POWER CORD: UK...
  • Page 34 E-31 JK70-10385A IPR-BRKT SLIDE:SECC,T1.5 E-32 6001-000496 SCREW-MACHINE:PH,+,M2,L12,ZPC(YEL) E-33 3405-000103 SWITCH-MICRO:125V,100Ma,25gf,SPST E-34 JK39-40303M CBF-HARNESS:2P,630MM,WHT,1061,#26 E-35 6003-001149 SCREW-TAPTITE:PWH,+,S,M4,L10,ZPC(YEL) E-36 JK60-00001A SCREW-ASSY TAPTITE:-,SWRCH18A,M3,L8 E-37 JK39-40011A CBF HARNESS:ER-350,-,UL1015,250MM E-38 JK39-40303G CBF-HARNESS:2P,355MM,RED,1007,#26 E-39 JK39-40200A CBF HARNESS;ER-250,FLAT,UL1007 DRAWER E-40 JK39-40302C CBF HARNESS;ER-350,-,UL1007,18 COMPULSORY SAM4S ER-5100 SERIES...

  • Page 35: Exploded View

    34-3 30-1 33-2 26-4 34-5 26-3 34-1 34-4 24-1 24-2 24-3 24-4 18-1 24-5 18-6 18-3 18-2 11-4 18-4 18-6 11-1 11-2 18-7 11-4 18-5 11-3 16-4 16-7 16-5 16-3 16-6 16-2 16-1 16-8 Figure7-5 Printer (ERP-400) SAM4S ER-5100 SERIES...
  • Page 36 7 Exploded Views and Parts List 7-2 Printer (ERP-400) 7-2-2 Parts List SAM4S ER-5100 SERIES...
  • Page 37 7 Exploded Views and Parts List 7-2 Printer (ERP-400) 7-2-2 Parts List SAM4S ER-5100 SERIES...
  • Page 38 7 Exploded Views and Parts List 7-2 Printer (ERP-400) 7-2-2 Parts List SAM4S ER-5100 SERIES...
  • Page 39 7 Exploded Views and Parts List 7-4 Key Board 7-4-1 Key Board (60Key) 7-4-1-(a) Exploded View Figure7-6 Key Board (60 Key) 7-10 SAM4S ER-5100 SERIES...
  • Page 40 PMO-KEY CAP/4 ABS,302KAS-017-24 JK72-40261A PMO-KEY CAP/5 ABS,302KAS-018-05 JK72-40254A PMO-KEY CAP/6 ABS,302KAS-017-26 F-20 JK72-40255A PMO-KEY CAP/7 ABS,302KAS-017-27 JK72-40256A PMO-KEY CAP/8 ABS,302KAS-017-28 JK72-40257A PMO-KEY CAP/9 ABS,302KAS-017-29 JK72-40262A PMO-KEY CAP/0 ABS,302KAS-017-30 JK72-40258A PMO-KEY CAP/00 ABS,302KAS-017-31 JK72-40259A PMO-KEY CAP/. ABS,302KAS-017-32 SAM4S ER-5100 SERIES 7-11...
  • Page 41 7 Exploded Views and Parts List 7-4 Key Board 7-4-2 Key Board (90Key) 7-4-2-(a) Exploded View Figure7-7 Key Board (90 Key) 7-12 SAM4S ER-5100 SERIES...
  • Page 42 PMO-KEY CAP/4: ABS,302KAS-017-24 JK72-40261A PMO-KEY CAP/5: ABS,302KAS-018-05 JK72-40254A PMO-KEY CAP/6: ABS,302KAS-017-26 F-20 JK72-40255A PMO-KEY CAP/7: ABS,302KAS-017-27 JK72-40256A PMO-KEY CAP/8: ABS,302KAS-017-28 JK72-40257A PMO-KEY CAP/9: ABS,302KAS-017-29 JK72-40262A PMO-KEY CAP/0: ABS,302KAS-017-30 JK72-40258A PMO-KEY CAP/00: ABS,302KAS-017-31 JK72-40259A PMO-KEY CAP/.: ABS,302KAS-017-32 SAM4S ER-5100 SERIES 7-13...
  • Page 43 Figure7-8 Key Board (160 Key) 7-4-3-(b) Parts List Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK59-30016A UNIT-KEYBOARD,RUBBER-FLAT,160KEY JK73-20216A REX-WATER-PROOF:SILICON,160KEY JK68-40012A LABEL(P)-KBD SHEET: ER-5100, PC T0.125 JK81-20018A PMO-HOUSING:HIPS(V0) IV,RUBBER,160KEY JK81-20019A RUBBER-KEY,SILICON,160KEY JK81-20020A ASSY-FPC,RUBBER,160KEY JK81-20005A SCREW-TAP,M2.6*6, 7-14 SAM4S ER-5100 SERIES...
  • Page 44 BILL-COIN (5B5C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure7-10 Drawer (5B/5C) a. ASS'Y BILL-COIN (7B8C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure7-11 Drawer (7B/8C) SAM4S ER-5100 SERIES 7-15...
  • Page 45 JK73-10203A RPR-TENSION: DRAWER,SPONGE,BLK JK75-10386A MEC-ROLLER: DRAWER,DR-10-B1/ Φ19 6031-000549 WASHER-PLAIN: IDΦ6.5,ODΦ13, T1.0 6003-000221 SCREW-TAPTITE: PWH,+2,M4,L8,ZPC(YEL) JK70-10324A IPR-SUPPORT TRAY: DRAWER,SBHG-1,T1.2 JK70-40302A ICT,SHAFT PIN: A-TYPE b-10 6044-000124 RING-E: IDΦ3,ODΦ7, T0.6,ZPC(BLK),STSC b-11 6002-001042 SCREW-TAPPING: FH,+2,M3,L6 b-12 JK70-10323A IPR-PLATE CLIP: DRAWER,SWP,T0.5 7-16 SAM4S ER-5100 SERIES...
  • Page 46 MEA-UNIT BOTTOM: A-TYPE JK97-01076B MEA-UNIT BOTTOM: A-TYPE,UNIVERSAL JK70-10938A IPR-PLATE BOTTOM: A-TYPE,SBHG-1,T1.0 JK73-40200A RMO-STOPPER: DRAWER,NR,BLK JK73-10902A RMO-STOPPER: DRAWER,NR,BLK,UNIVERSAL JK61-40200A RMO-FOOT RUBBER: DRAWER,NR,GRAY,80HB 6002-000234 SCREW-TAPPING: TH,+2,M4,L16,ZPC(YEL) 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) JK70-10401A IPR-PLATE SPRING: DRAWER,STS304,T0.3 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) SAM4S ER-5100 SERIES 7-17...
  • Page 47 7 Exploded Views and Parts List Memo 7-18 SAM4S ER-5100 SERIES...

  • Page 48: Pcb Parts List

    8 PCB Parts List 8-1 Main PCB (c.f. 10-1 Main PCB Diagram) Part-No Description / Specification Q'TY Design-location Serviceable Remark JK92-01054A BASIC ASS;Y PCB ER-5100 (EUROPE) JK92-01054B CLERK KEY JK92-01054C BASIC ASS’Y PCB ER-5100 (USA) JK92-01054D CLERK KEY JK92-01055A BASIC ASS’Y PCB ER-5115 (EUROPE)
  • Page 49 3711-001475 CONNECTOR-NOWALL,3P,1R,2.54mm CN21,CN25 3711-001962 CONNECTOR-NOWALL,30P,2R CN13 (FISCAL) 4302-000126 BATTERY-NICD(2ND):3.6V(1.2Vx3),60Mah BATTERY JC68-10564A LABEL(P)-PROTECTOR;SLB-3108H,ART EPROM LABEL JK13-10050A IC ASIC:ER-5200,SCR60K,QFP,100P JK27-60100D COIL FILTER-;ER-350,140 UH COIL JK39-40512A CBF HARNESS:ER-4615F,-,UL1007,70mm,GRN A TO A (TOP SIDE) JK39-40541A CBF HARNESS-MAIN:ER-4615,1R,UL1015,220m GND1,GND2 JK39-40306D CBF-HARNESS;ER-4615FP,UL1007 CN7/CN8 SAM4S ER-5100 SERIES...
  • Page 50 8 Electrical Parts List Part-No Description / Specification Q'TY Design-location Serviceable Remark JK39-40306C CBF-HARNESS;ER-4615FP,UL1007 SOLDER SIDE JK39-40550A CBF-HARNESS-JUMPER;ER-350F,WIR (IC5 30P~IC4 88P) JK68-10232A LABEL(P)-BATTERY;ER-4915(CRS) BATTERY WARNING JK73-10207A RPR-PAD;ER-220N,SPONGE,BLK CLOCK B’D 0502-000234 TR-POWER;KSA1010Y,PNP,40W,TO-220 0502-000395 TR-POWER:KSD73-Y,NPN,30W,TO-220,120-240 6002-000175 SCREW-TAPPING;PWH,+,2,M3,L8,ZP Q2,Q3 6203-000107 HEAT SINK;NONE,T2,W17,L22,H45 Q2,Q3 SAM4S ER-5100SERIES...
  • Page 51 R73 (ER-5140 FI) 2001-000060 R-CARBON;6.8Kohm,5%,1/4W,AA,TP, R21/77 2001-000060 R-CARBON;6.8Kohm,5%,1/4W,AA,TP, R73 (ER-5140 FI) 2001-000065 R-CARBON;10Kohm,5%,1/4W,AA,TP, R8/25~28/47/49/56/30 2001-000065 R-CARBON;10Kohm,5%,1/4W,AA,TP, R69/71~75/86/88 2001-000073 R-CARBON;33Kohm,5%,1/4W,AA,TP, 2001-000076 R-CARBON;47Kohm,5%,1/4W,AA,TP, R5/R50/52 2001-000081 R-CARBON;68Kohm,5%,1/4W,AA,TP, R10/23/100 2001-000113 R-CARBON;18Kohm,5%,1/4W,AA,TP, 2001-000855 R-CARBON;560ohm,5%,1/4W,AA,TP, R3/55/57 2001-000876 R-CARBON;6.2Kohm,5%,1/4W,AA,TP, R14/R15 2001-000915 R-CARBON;680ohm,5%,1/4W,AA,TP, 2004-000284 R-CARBON;100ohm,5%,1/4W,AA,TP, SAM4S ER-5100 SERIES...
  • Page 52 CORE-FERRITE BEAD;AA,3.6x5.0mm FB36/37/39/40/43/44 3301-000299 CORE-FERRITE BEAD;AA,3.6x5.0mm FB9/21~34 3301-000299 CORE-FERRITE BEAD;AA,3.6x5.0mm FB18/20/46 3301-000344 CORE-FERRITE BEAD;AA,3.6x5.0mm FB35,41,42,45 3301-000344 CORE-FERRITE BEAD;AA,3.6x5.0mm FB1/2/4/7/8 3301-000344 CORE-FERRITE BEAD;AA,3.6x5.0mm FB10-17 3602-000001 FUSE-CLIP;-,-,30mohm Fuse BH39-40305U CBF-HARNESS;,52MM,,,AWG22(0.6P J43~107/111~116/121 BH39-40305U CBF-HARNESS;,52MM,,,AWG22(0.6P J23~27/29/30/32~41 BH39-40305U CBF-HARNESS;,52MM,,,AWG22(0.6P J1~4/5~7/10~15/17~21 JK41-10528A PCB-MAIN;ER-5100(EUROPE),FR-1, MAIN PCB SAM4S ER-5100SERIES...
  • Page 53 DISPLAY VFD-DC10G:FUTABA,10-LT-50GK FUTABA VFD/10 DIGIT JK39-00034A CONNECT WIRE-350 DISPLAY:ER-350,FLAT DISPLAY TO MAIN JK73-10207A RPR-PAD:ER-220N,SPONGE,-,BLK,- PAD(T5.0) 1003-001381 IC-VFD:HV5812P,DIP,28P,540MIL,-,-,ST,PLA JK41-10548A PCB-DISPLAY:ER-5100/5200,FR-1,1L,T1.6 FUTABA VFD/10 DIGIT 0402-000129 DIODE-RECTIFIER:1N4003,200V,1A,DO-41,TP 0402-000208 DIODE-RECTIFIER:EK-04,40V,1.5A,DO-41 JP1,JP2,JP3,JP4,JP5 JP6,JP7,JP8,JP9,JP10 JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm JP11,JP12,JP13,JP14 JP15,JP16, JP17,JP18 2202-000632 C-CERAMIC,MLC-AXIAL:100nF,20%,50V,Z5U C1,C2 SAM4S ER-5100 SERIES...
  • Page 54 8 Electrical Parts List 8-5 Rear Display PCB (c.f. 10-4 Rear Display PCB Diagram) Part-No Description / Specification Q'TY Design-location Serviceable Remark JK92-01231A PBA SUB-TURRET:ER-5100/5200,STD REAR DISPLAY ASSY JK39-40002A CBF HARNESS:ER-220N,-,UL1061,400MM,BLK DISPLAY TO MAIN JK07-00005A DISPLAY VFD-DC10G:FUTABA,10-LT-50GK FUTABA VFD/10 DIGIT 3711-002812...
  • Page 55 ICC3,4,7,8,9,10,11 2201-000013 C-CERAMIC DISC;470pF ICC1,2,5,6 2201-000326 C-CERAMIC DISC;2.2Nf ICC12,13 2001-000065 R-CARBON;10Kohm,1/4W,AA IR1,3,4 2001-000042 R-CARBON;1Kohm,1/4W,AA 2401-000028 C-AL;10uF,20%,5V ICE1,4,5,6,9,10 2401-000027 C-AL;4.7uF,20%,5V ICE2,3,7,8 2401-000025 C-AL;100uF,20%,5V ICE11 JK39-40305X CBF-HARNESS;150MM,22P CN22 JK39-40024A CBF-HARNESS;350MM/GYN/YE CN20 SIDE JK39-40305G CBF-HARNESS;250MM/GYN/YE CN18 SIDE JK39-40523A CBF-HARNESS;SRP-250,BLU/BLU CN23 SAM4S ER-5100 SERIES...

  • Page 56: Block Diagram

    Option Board I EPROM NTERFACE 27C010 DRIVER SERIAL 2 (Fiscal) 82C452 / MAX 232 Option Board II EPROM 27C010 (Fiscal) DISPLAY/ DRAWER TURRET BUZZER KEY BOARD CLERK MODE +24V POWER +28V +30V This box means Optional Part SAM4S ER-5100 SERIES...
  • Page 57 SN75518 CLOCK, LATCH, 10 DIGITS (Turret) STROBE SIGNAL +5V, +33V, GND Main PCB Display / Turret PCB Clock Data 1st Data Byte (1byte) 9th Data Byte (1byte) 1st Data Byte (1byte) Strobe Latch (Display wave form Diagram) SAM4S ER-5100 SERIES...

  • Page 58: Serial Communications

    9 Block Diagram 9-3 Serial Communications IC14 Modular Jack Serial Comm. D-SUB 9 IC14 82C452 9-4 IRC Communications (Optional Board II) DATA IRC+ Controller IC 14 Transceiver Modular IC 15 MAX232 IC 4 Comm. 82C452 75176 IRC- SCR60K SRAM. SAM4S ER-5100SERIES...

  • Page 59: Printer Driver

    9-PIN DOT MATRIX R/J PRINTER PART A RECEIVER PART B DRIVER PART C CONTROL TIMING PULSE SENSING, MOTOR, STAMP, AUTO- HEAD SOLENOID DRIVING GUARANTEE PAPER CUTTER, TIME CONTROLLING SENSING, RECCEIPT/JOURNAL HEAD LOCATION PAPER FEEDING, HEAD SENSING SOLENOID DRIVING IC4 (SCR 60K) SAM4S ER-5100 SERIES...
  • Page 60 20 Lines 8 Lines IC10 IC11 74138 74138 74138 CA2 / CA3 20 Lines 8 Lines CN17 Diode (1n4148) x 20 Mode Key Switch 20 Lines 8 Line (D0 ~ 7) Key Board (160 / 90 / 60) SAM4S ER-5100SERIES...
  • Page 61 9 Block Diagram Memo SAM4S ER-5100 SERIES...

  • Page 62: Wiring Diagrams

    CN 13 : 30 Pins CN15 CN16 c.f. 12-3 for detail For Key Board CN 15 : 20/12/8 Pins CN 16 : 8 Pins c.f. 12-3 for detail The Pin #1 is the Pin at left or at top SAM4S ER-5100 SERIES 10-1...
  • Page 63 10 Wiring Diagram MEMO 10-2 SAM4S ER-5100 SERIES...
  • Page 64 Address Bus Option Board Data Bus Buzzer Data Bus RESET System Reset Data Bus PWRFAIL Power fail Data Bus Display Disconnection Check Data Bus Display Clock Data Bus Display Latch Enable Data Bus P8_1 Display Data in SAM4S ER-5100 SERIES 11-1...
  • Page 65 CN9 #10 (Journal side validation) CN16 #8 CN9 #7 ( Receipt side Reset Signal) CN17 #8 (Mode key) CN9 #5 (Journal side Reset signal) CN12 #19 (Clerk key) PR10 CN9 #1 (Receipt side Validation) Write Signal 11-2 SAM4S ER-5100 SERIES...

  • Page 66: Schematic Diagrams

    6) Fiscal Block -------------------------------------------------------- 12-7 2. Display PCB Schematics. 1) VFD Front Schematics ----------------------------------------- 12-8 2) VFD Rear Schematics ------------------------------------------ 12-9 4. Fiscal PCB Schematics. ------------------------------------------- 12-10 5. Clock PCB Schematics. -------------------------------------------- 12-11 6. Interface PCB Schematics. --------------------------------------- 12-12 SAM4S ER-5100 SERIES 12-1...
  • Page 67 12-2 SAM4S ER-5100 SERIES...
  • Page 68 SAM4S ER-5100 SERIES 12-3...
  • Page 69 12-4 SAM4S ER-5100 SEFIES...
  • Page 70 SAM4S ER-5100 SERIES 12-5...
  • Page 71 12-6 SAM4S ER-5100 SERIES...
  • Page 72 SAM4S ER-5100 SERIES 12-7...
  • Page 73 12-8 SAM4S ER-5100 SERIES...
  • Page 74 SAM4S ER-5100 SERIES 12-9...
  • Page 75 12-10 SAM4S ER-5100 SERIES...
  • Page 76 SAM4S ER-5100 SERIES 12-11...
  • Page 77 12-12 SAM4S ER-5100 SERIES...

  • Page 78: Update Log

    Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-5100 SERIES...
  • Page 80 Shin Heung Precision. March 2004 ⓒ Printed in KOREA V1.0 Code No. : JK68-60918A...

This manual is also suitable for:

Er-5140Er-5115Er-5140fp

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