Sam4s ER-5100? SERIES Service Manual
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Sam4s ER-5100? SERIES Service Manual

Electronic cash register
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SERVICE
ELECTRONIC CASH REGISTER
ELECTRONIC CASH REGISTER
ER-5100Ⅱ SERIES
Manual
1.
Precaution Statements
2.
Product Specifications
3.
Installation and Operation
4.
Disassembly and Assembly
5.
Alignment and Adjustments
6.
Troubleshooting
7.
Exploded Views and Parts List
8.
PCB Layout and Parts List
9.
Block Diagram
10. Wiring Diagram
11. Schematic Diagram
C O N T E N T S

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Summary of Contents for Sam4s ER-5100? SERIES

  • Page 1 ELECTRONIC CASH REGISTER ER-5100Ⅱ SERIES SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Alignment and Adjustments Troubleshooting Exploded Views and Parts List PCB Layout and Parts List Block Diagram 10.
  • Page 2 About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-5100II Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component.
  • Page 3 This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-5100II ER-5100II Service Manual April, 2006. V1.0 Printed in KOREA...
  • Page 4 Overview of this System ECR This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center. Schematics and specifications provide the needed information for the accurate troubleshooting. All information in this manual is subject to change without prior notice.

  • Page 5: Precaution Statements

    Always determine the cause of strength specifications. A replacement part that damage or over- heating, and correct any potential does not have the same safety characteristics as the hazards. original might create shock, fire or other hazards. SAM4S ER-5100II SERIES...

  • Page 6: Servicing Precautions

    5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. 6. Use only an anti-static solder removal device. Many solder removal devices are not rated as anti-static; these can accumulate sufficient electrical charge to damage ESDs. SAM4S ER-5100II SERIES...

  • Page 7: Product Specifications

    • AC 120V 60Hz, 230V 50Hz Environment • Temperature : 0℃ ~ 45℃ Condition • humidity : 30% ~ 80% RH Dimensions(mm) With Drawer • 400(W) X 450(D) X 305(H) Weight • 15.2 Kg (Set Only), 17.6Kg (Box Packing) Table2-1 General Specifications SAM4S ER-5100II SERIES...
  • Page 8 Figure2-1 Dimensions 2-2-2 Location Feature ① Printer Cover ② Key Board ③ Drawer ④ Customer 10-Digits VFD Display ⑤ Operator Display (10-Digits VFD) ⑥ RS-232 Serial I/F Connector ⑦ Mode Key ⑧ Clerk key (option) Figure2-2 Location Feature SAM4S ER-5100II SERIES...

  • Page 9: Printer Specification

    • Timing(Encoder) / Home / Validation Sensor 3 pcs • 8,000,000 Lines Life Reliability • 4,000,000 Lines MCBF • 300,000,000 Dot / Wire Printer Head Life •150.7(W) ×273.5 (D) ×110.6 (H) Dimension (mm) • Approx. 1Kg Weight Table2-2 Thermal Printer Specification SAM4S ER-5100II SERIES...

  • Page 10: Character Specification

    Description Remark • Porous rubber Material • 30mm(W) X 20mm(H) Stamp face dimension • Shachihata : Y-34 Recommended Stamp • Fujicopian : CSP-2030D • Shachihata : Y-34 Recommended Ink • Fujicopian : Super Ink(Purple) Table2-5 Stamp Specification SAM4S ER-5100II SERIES...

  • Page 11: Printing Specification

    2. Product Specifications 2-3 Printer(M-U420) Specification 2-3-5 Printing Specification Figure2-3 Printing pattern 2-3-6 Validation Paper Printable Area Figure2-4 Validation pattern SAM4S ER-5100II SERIES...

  • Page 12: Power Specification

    : AC 220V/240V, 50Hz (Min : 195.5V, Max : 264.5V) • Regularity : Approx. 20W Power Consumption • Peak : Approx. 30W • AC 19V 2.3A (Wire Color : Blue-Blue) Power Transformer Output Voltage Output • AC 24V 0.15A (Wire Color : Red-Red) Table2-10 Power Specification SAM4S ER-5100II SERIES...

  • Page 13: Interface Specification

    • VCC(+5V/200mA) is supplied at 9Pin of D-SUB Connector. Voltage Supply or other devices Table2-11 RS-232C Specification 2-5-1-2 Cable Connection & ) Figure2-5 RS232C Cable Connection (9Pin to 9Pin) & ) Figure2-6 RS232C Cable Connection (9Pin to 25Pin) SAM4S ER-5100II SERIES...

  • Page 14: Signal Description

    If the host is BUSY, ECR does not transmit a data to the host. If the host is not BUSY, ECR transmits a data to the Host. The host is the same. Refer to the Interface Part of Chapter 7(Special Circuit Diagrams). SAM4S ER-5100II SERIES...

  • Page 15: System Configuration

    3 Installation and Operation This chapter describes the method for installing the ECR system and shows the locations of the various feature items. 3-1 System configuration Figure 3-1. Terminal System SAM4S ER-5100II SERIES...

  • Page 16: Installation & Option

    1. Remove the printer cover and locate the ink ribbon cartridge. Grasp the tab in the center of the ribbon cartridge and lift it carefully to remove. 2. Insert the new ink ribbon cartridge and press firmly into place. Remove any slack in the ribbon by rotating the cartridge knob clockwise. SAM4S ER-5100II SERIES...

  • Page 17: Changing Paper

    4. To load the detail (journal) paper, push the green lever on the right to release the paper feed rollers. Insert the paper into the printer as shown in fig-3. Push the paper until it exits the front of the printer as shown in fig-4. SAM4S ER-5100II SERIES...
  • Page 18 - Factory Option Table 3-1 Option 3-2-6 Supplies Item Description Remark Paper Roll 2 EA Mode Key VD, REG, X, Z, P, C Drawer Key 2 EA User Manual 1 EA Spool 1 EA Table 3-2 Supplies SAM4S ER-5100II SERIES...

  • Page 19: Operation

    Off, Register(REG), Manager(X), Clear Totals(Z) Void, Off, Register(REG), Manager(X), Clear Totals(Z), Program(P) Void, Off, Register(REG), Manager(X), Clear Totals(Z), Program(P), Service Mode(S) Table3-4 Key Function Note : The Key can be removed from the key lock in the OFF or REGISTER position. SAM4S ER-5100II SERIES...
  • Page 20 SHIFT CHARGE ERROR CLEAR X/TIME CORR CHARGE VOID TEND CANCEL RETURN CHECK PAID SBTL RECD CASH ACCT Figure 3-5 Keyboard (ex:ER-5115II) Model Keys Type ER-5100Ⅱ Rubber (Flat) ER-5140Ⅱ Membrane (Raised) ER-5115Ⅱ Membrane (Raised) Table 3-5 Keyboard Type SAM4S ER-5100II SERIES...

  • Page 21: Initial Clear

    Hold down the “00” key on the keyboard. While holding the “00” key down, plug the cash register’s power cord into properly grounded wall socket. Continue to hold the “00” key down until the receipt printer stops printing and the display shows 0.00. SAM4S ER-5100II SERIES...

  • Page 22: Test Display

    2. Press Press ‘7’ and ‘CASH’key on key board. 3. If error occurs, the message (E1) is displayed on VFD and the Buzzer beep. Then Press “Clear” key. Note : When the ports is unconnected with the cable , the Error occur. SAM4S ER-5100II SERIES...

  • Page 23: Disassembly And Assembly

    2. Remove the two screws(B-5) on the ASS'Y COVER MODE S/W(B-1 ~ B-5) and separate the ASS'Y SWITCH ROTARY(B-2 ~ B-4) from the COVER MODE S/W(B-1). (Page7-1,7-3) 3. Remove the two screws(B-2) on the ASS'Y SWITCH ROTARY(B-3 ~ B-4) and separate the BRKT MODE SWITCH(B-3) and the SWITCH ROTARY (B-4). (Page7-1,7-3) SAM4S ER-5100II SERIES...
  • Page 24 (ⓡ).(page7-11). 4. Remove the screw(D-6) and lift up the PBA I/F(D-7). (page7-11) 4-2-4 Ass’y Power PBA 1. Separate the three harnesses(ⓝ,ⓟ,ⓠ) and remove the two screws(D-15). 2. Lift up the PBA-SUB POWER S/W(D-16) from the CASE-LOWER(D-19). (Page7-11). SAM4S ER-5100II SERIES...

  • Page 25: Alignment And Adjustments

    Slide the Reset signal adjustment plate on the Guide frame to the left or right as necessary so that skew(a) is within the rated value. Figure 5-2. Adjustment Point Rated value : (a)≤ 1dot (0.4mm, normal temperature) * To adjust the left side on JOURNAL SIDE. SAM4S ER-5100II SERIES...
  • Page 26 5. Adjustments and Adjustments MEMO SAM4S ER-5100II SERIES...

  • Page 27: Troubleshooting

    4. Check the TR TIP142,2222A (Q19,Q20) 5. Check the +24V whether it is short or open. 1. Check the KA34063(U27) Power VCC 2. Check the TR KSA1010(Q22) (+5V) Ok? 3. Check the VCC whether it is short or open. SAM4S ER-5100II SERIES...

  • Page 28: System Problem

    3. Check the Decoder IC 74HC138 (U16). 4. Replace the SRAM. 1. Check the RTC_SCLK & SDA signal of RTC 2. Check the VBT(Battery Volt.). RTC Ok? 3. Check the RTC Clock 32.768KHz 4. Replace the RTC(RS5C372A) SAM4S ER-5100II SERIES...
  • Page 29 3. Check the LATCH Signal (CPU P1.6) 4. Check the Harness. 1. Check and Replace the VFD PBA. VFD PBA 2. Check the HV5812P. Assy Ok? 3. Check the VFD. 4. Check the Harness & Soldering Point. SAM4S ER-5100II SERIES...

  • Page 30: Printer Problem

    1. Check HEAD_TRIG signal.(CPU W1) Printing & Trig 2. Check the related Circuit and Pattern of NE555 (U23). 3. Check Head signal.(HD1~HD9) 4. Check head driver (STA471). & VPRT(+24V) 5. Check the printer harness. 6. Replace the printer or printer head. SAM4S ER-5100II SERIES...

  • Page 31: Key Board Problem

    2. Check the Matrix Bus & Data Bus Failure? 3. Check the Diodes(NMBD6050 * 20EA) 4. Check the Key Board Assy 1. Check the Harness & Mode Key Assy Mode Key 2. Check Diode (D11) 3. Check the 74HC138 & Data Bus SAM4S ER-5100II SERIES...
  • Page 32 3. Check whether Signal is affected by the Cable Noise. 1. Check the connection of the H/W handshaking Line and Other side H/W Handshake 2. Check the I/F Cable whether it is open or short. 3. Confirm the H/W handshaking Protocol. SAM4S ER-5100II SERIES...

  • Page 33: Error Code

    Indicates that the slip printer is disconnected. E 1 4 Please check if the slip printer is connective. Indicates that the paper run out on the EPSON TM-290Ⅱ. no PAP Please insert the paper to the slip printer and press the “CLEAR” key. SAM4S ER-5100II SERIES...
  • Page 34 6. Troubleshooting MEMO SAM4S ER-5100II SERIES...

  • Page 35: Exploded Views And Parts List

    7 Exploded Views and Parts List 7-1 Main Set 7-1-1 Exploded View Figure7-1 TOTAL DISASSEMBLY SAM4S ER-5100II SERIES...
  • Page 36 7. Exploded View and Parts List 7-1 Main Set Figure7-2 ASS’Y COVER-PRINTER A. ASS’Y COVER-PRINTER Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK72-20210A PMO-COVER VALIDATION JK72-20211A PMO-WINDOW JOURNAL JK72-20208A PMO-COVER PRINTER SAM4S ER-5100II SERIES...
  • Page 37 7. Exploded View and Parts List 7-1 Main Set Figure7-3 ASS’Y CASE-UPPER SAM4S ER-5100II SERIES...
  • Page 38 PMO-WINDOW DISPLAY:ER-5100II(ROC) JK72-40920A PMO-WINDOW DISPLAY:ER-51XX(CRS) JK72-40359A PMO-WINDOW TURRET JK92-01231A PBA TURRET B-10 JK72-40358A PMO-TURRET BODY B-11 6001-000367 SCREW-MACHINE B-12 JK70-40305A ICT-SHAFT MOLDING Fiscal only JK72-40352A PMO-CASE UPPER B-13 JK72-40352B PMO-CASE UPPER:FISCAL Fiscal only B-14 JK92-01230B PBA SUB-DISPLAY SAM4S ER-5100II SERIES...
  • Page 39 7. Exploded View and Parts List 7-1 Main Set Figure7-4 ASS’Y PRINTER SAM4S ER-5100II SERIES...
  • Page 40 7. Exploded View and Parts List 7-1 Main Set C. ASS’Y PRINTER Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK73-40201A RMO-PRINTER 6002-000209 SCREW-TAPPING JK59-20006A UNIT-PRINTER 6006-000199 SCREW-ASS'Y TAPTITE 6002-000174 SCREW-TAPPING JK72-40330A PMO-ROLLER PAPER/END JK59-20008A ASS’Y NEAR END JK72-20209A PMO-HOLDER PRINTER SAM4S ER-5100II SERIES...
  • Page 41 7. Exploded View and Parts List 7-1 Main Set Figure7-5 M-U420 PRINTER SAM4S ER-5100II SEIRES...
  • Page 42 CARRIAGE ASS Y;1028558 JK81-20045T SHAFT,CARRIAGE GUIDE;1028022 JK81-20045U E-RING,2.5,F/UC-3C;1283654 137, JK81-20045V C.B.P-TITE SCREW,3X10,F/ZN-3C;1282378 JK81-20045W HEAD COVER ASS Y;1031212 JK81-20045Y C.C.S-TITE SCREW,3X5,F/ZN-3C;1284238 JK81-20045Z PAPER FEED COVER SUB ASS Y;1059878 JK81-20046A PRINT HEAD UNIT AB;1028577 JK81-20046B V DETECTOR ASS Y;1028570 SAM4S ER-5100II SEIRES...
  • Page 43 STAMP DRIVE COIL;2021088 JK81-20047F PAPER FEED TRIGGER PLATE;1028043 JK81-20047G PAPER FEEDING TRIGGER SPRING(F701251080);1065228 JK81-20047H PLATEN ASS Y;1028543 JK81-20047J SHAFT,PAPER FEED ASS Y;1028544 JK81-20047K SHAFT,PAPER EXTENSION ASS Y;1059877 JK81-20047L SHAFT,PAPER FEED PRESSURE;1028046 JK81-20047M PAPER GUIDE PLATE;1028048 JK81-20047N PAPER HOLD ROLLER,C;1052541 SAM4S ER-5100II SERIES...
  • Page 44 TAKE-UP DRIVE PULLEY;1028102 JK81-20048H SPRING,TAKE UP TORQUE;1042651 JK81-20048J PAPER TAKE-UP DRIVE GEAR(F750302030);1065096 JK81-20048K E-RING,3,F/UC-3C;1283663 JK81-20048L C.C.S-TITE SCREW,3X5,F/ZN-3C;1284238 JK81-20048M PAPER ROLLING SHAFT;1012719 JK81-20048N HOLDER,N.E.DETECTOR;1017364 JK81-20048P H.N.-1,3,F/ZN-3C;1284698 JK81-20048Q LEVER,N.E.DETECTOR;1017365 JK81-20048R MICRO-SWITCH;2014923 JK81-20048S C.B.B-TITE SCREW,2X8,F/ZN-3C;1283884 JK81-20048T DETECTOR ADJUSTMENT SCREW(C109302051);1064329 JK81-20048U SPACER,N.E,DETECTOR;1020228 SAM4S ER-5100II SEIRES 7-10...
  • Page 45 7. Exploded View and Parts List 7-1 Main Set Figure7-6 ASS’Y CASE-LOWER 7-11 SAM4S ER-5100II SERIES...
  • Page 46 PMO-CASE LOWER D-19 JK39-00008B CBF-HARNESS-POWER S/W D-20 6003-001149 SCREW-TAPTITE D-21 JK92-01284H PBA SUB-FISCAL:ER-5115IIF,1MBIT,34P D-22 JK92-01284J PBA SUB-FISCAL:ER-5115IIF,2MBIT,34P JK39-40603A HARNESS-DW/COMP D-23 JK72-40360A PMO-COVER FRONT D-24 JK96-00114A ELA HOU-CLERK ASSY OPTION D-25 JK72-40361A PMO-COVER CLERK KEY OPTION D-26 SAM4S ER-5100II SEIRES 7-12...
  • Page 47 BILL-COIN (5B5C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure7-8 Drawer (5B/5C) a. ASS'Y BILL-COIN (7B8C) c. ASS'Y HOUSING d. ASS'Y LOCK b. ASS'Y TRAY-TILL e. ASS'Y BOTTOM Figure7-9 Drawer (7B/8C) 7-13 SAM4S ER-5100II SERIES...
  • Page 48 JK73-10203A RPR-TENSION: DRAWER,SPONGE,BLK JK75-10386A MEC-ROLLER: DRAWER,DR-10-B1/ Φ19 6031-000549 WASHER-PLAIN: IDΦ6.5,ODΦ13, T1.0 6003-000221 SCREW-TAPTITE: PWH,+2,M4,L8,ZPC(YEL) JK70-10324A IPR-SUPPORT TRAY: DRAWER,SBHG-1,T1.2 JK70-40302A ICT,SHAFT PIN: A-TYPE b-10 6044-000124 RING-E: IDΦ3,ODΦ7, T0.6,ZPC(BLK),STSC b-11 6002-001042 SCREW-TAPPING: FH,+2,M3,L6 b-12 JK70-10323A IPR-PLATE CLIP: DRAWER,SWP,T0.5 SAM4S ER-5100II SEIRES 7-14...
  • Page 49 MEA-UNIT BOTTOM: A-TYPE JK97-01076B MEA-UNIT BOTTOM: A-TYPE,UNIVERSAL JK70-10938A IPR-PLATE BOTTOM: A-TYPE,SBHG-1,T1.0 JK73-40200A RMO-STOPPER: DRAWER,NR,BLK JK73-10902A RMO-STOPPER: DRAWER,NR,BLK,UNIVERSAL JK61-40200A RMO-FOOT RUBBER: DRAWER,NR,GRAY,80HB 6002-000234 SCREW-TAPPING: TH,+2,M4,L16,ZPC(YEL) 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) JK70-10401A IPR-PLATE SPRING: DRAWER,STS304,T0.3 6003-000267 SCREW-TAPTITE: PWH,+2,M3,L8,ZPC(YEL) 7-15 SAM4S ER-5100II SERIES...
  • Page 50 7. Exploded View and Parts List 7-3 Key Board ■ Key Board (60Key) Figure7-10 Key Board (60 Key) SAM4S ER-5100II SEIRES 7-16...
  • Page 51 PMO-KEY CAP/1 JK72-40251A PMO-KEY CAP/2 JK72-40252A PMO-KEY CAP/3 JK72-40253A PMO-KEY CAP/4 JK72-40261A PMO-KEY CAP/5 JK72-40254A PMO-KEY CAP/6 F-20 JK72-40255A PMO-KEY CAP/7 JK72-40256A PMO-KEY CAP/8 JK72-40257A PMO-KEY CAP/9 JK72-40262A PMO-KEY CAP/0 JK72-40258A PMO-KEY CAP/00 JK72-40259A PMO-KEY CAP/. 7-17 SAM4S ER-5100II SERIES...
  • Page 52 7. Exploded View and Parts List 7-3 Key Board ■ Key Board (90Key) Figure7-11 Key Board (90 Key) SAM4S ER-5100II SEIRES 7-18...
  • Page 53 PMO-KEY CAP/4: 302KAS-017-24 JK72-40261A PMO-KEY CAP/5: 302KAS-018-05 JK72-40254A PMO-KEY CAP/6: 302KAS-017-26 F-20 JK72-40255A PMO-KEY CAP/7: 302KAS-017-27 JK72-40256A PMO-KEY CAP/8: 302KAS-017-28 JK72-40257A PMO-KEY CAP/9: 302KAS-017-29 JK72-40262A PMO-KEY CAP/0: 302KAS-017-30 JK72-40258A PMO-KEY CAP/00: 302KAS-017-31 JK72-40259A PMO-KEY CAP/.: 302KAS-017-32 7-19 SAM4S ER-5100II SERIES...
  • Page 54 ■ Key Board (160Key) Figure7-12 Key Board (160 Key) F. ASS’Y KBD(160 KEY) Parts No. Description / Specification Q`ty Design-Location Serviceable Remark JK59-30016A UNIT-KEYBOARD,RUBBER-FLAT,160KEY JK73-20216A REX-WATER-PROOF JK68-40012A LABEL(P)-KBD SHEET JK81-20018A PMO-HOUSING JK81-20019A RUBBER-KEY,SILICON,160KEY JK81-20020A ASSY-FPC,RUBBER,160KEY JK81-20005A SCREW-TAP,M2.6*6, SAM4S ER-5100II SEIRES 7-20...
  • Page 55 7. Exploded View and Parts List MEMO 7-21 SAM4S ER-5100II SERIES...

  • Page 56: Pcb Layout And Parts List

    8 PCB Layout and Parts List 8-1 Main PCB SAM4S ER-5100II SERIES...
  • Page 57 C49,C87 2401-000032 C-AL:100uF,20%,50V,GP,TP,8x12,5mm 2401-000042 C-AL:100uF,20%,16V,GP,TP,6.3x7,5 CE1,CE2,CE3,CE4,CE6 2401-000962 C-AL:22uF,20%,50V,GP,TP,5x11,5 2401-001312 C-AL:4700uF,20%,50V,GP,BK,22x40,10 CE10 2401-001363 C-AL:470uF,20%,16V,GP,TP,10x12.5,5 2401-002620 C-AL:2200uF,20%,50V,GP,BK 2801-003376 CRYSTAL-UNIT:0.032768MHz,20ppm,28-AAY,12 2802-001030 RESONATOR-CERAMIC:22.11MHz,0.5%,TP,10x4. 3002-001027 BUZZER-PIEZO:85dB,1.5V,24mA,2.048KHz,BK 3601-000261 FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS 3602-000001 FUSE-CLIP:-,-,30mohm 3704-000255 SOCKET-IC:32P,DIP,SN,2.54mm 3708-000215 CONNECTOR-FFC:20P,1R,2.54mm,ST,BLACK 3708-000327 CONNECTOR-FFC:8P,1R,2.54mm,ST,BLACK 3711-000183 CONNECTOR-HEADER:1WALL,2P,1R,3.96mm,ST CN15 3711-000242 CONNECTOR-HEADER:1WALL,4P,1R,3.96mm,ST CN19 SAM4S ER-5100II SERIES...
  • Page 58 0801-001090 IC-CMOS LOGIC:74HC14,SCHIMITT INVERTER,S 0909-000137 IC-REAL TIME CLOCK:RS5C372A-E2-F,SSOP,8P 1006-000133 IC-DRIVER/RECEIVER:232,SOIC,16P,1.27mm 1106-000131 IC-SRAM:681000,128Kx8BIT,SOP,32P,1.27mm 1202-000164 IC-VOLTAGE COMPARATOR:SOP,8P,1.27㎜,DUAL U22,U24 1203-000404 IC-DC/DC CONVERTER:34063,SOP,8P,150MIL,P IC-CLOCK 1205-001771 GENERATOR:CYIFS781BSXCT,SOIC,8P 1206-000111 IC-TIMER:KA555D/T.R,SOP,8P,150MIL,-,18V R63,R64,R65,R85,R99, 2008-000008 R-CHIP:100OHM,5%,1/10W,1608 R121,R132,R133 2008-000012 R-CHIP:200OHM,5%,1/10W,1608 R169,R170 2008-000015 R-CHIP:270OHM,5%,1/10W,1608 R61,R112 2008-000020 R-CHIP:470OHM,5%,1/10W,1608 R113,R141,R175 SAM4S ER-5100II SERIES...
  • Page 59 RA1~RA6 C54,C59,C69,C72,C79, 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, C80,C85,C86 2204-000004 C-CERAMIC,CHIP:22pF,5%,50V,1608 C25,C66,C67 C35,C43,C56,C57,C61, 2204-000010 C-CERAMIC,CHIP:100pF,5%,50V,1608 C62,C77,C78,C83,C84 2204-000012 C-CERAMIC,CHIP:220pF,5%,50V,1608 C65,C81 2204-000015 C-CERAMIC,CHIP:470pF,5%,50V,1608 2204-000018 C-CERAMIC,CHIP:1nF,10%,50V,X7R,1608 C41,C47 C3,C13~C15,C19,C24,C26 ,C32~C34,C36~C40,C42 2204-000028 C-CERAMIC,CHIP:100nF,+80-20%,25V,Y5V,160 ,C44~C46,C50~C53,C55, C58,C60,C63,C68,C70, C71,C82 2204-000029 C-CERAMIC,CHIP:1uF,+80-20%,16V,Y5V,1608 C48,C73~C76 JK13-10050A IC ASIC:ER-5100,SCR60K,QFP,100P,- JK41-10645A PCB-MAIN:ER-5100II,FR-4,2L,T1.6,180*151, MAIN PCB SAM4S ER-5100II SERIES...
  • Page 60 8. PCB Layout and Parts List 8-2 Serial PCB Part-No Description / Specification Q'TY Design-location Serviceable Remark JK92-01460A PBA I/F:ER-5100II,232*1,STD ASS’Y 3701-000232 CONNECTOR-DSUB:9P,2R,FEMALE,ANGLE,AUF 3711-004108 WAFER;BOX-HEADER,1R,6P,2.5mm,STRAIGHT JK39-40541A CBF HARNESS-MAIN:ER-5100II,UL1015#18,260 GND WIRE JK41-10646A PCB-I/F:ER-5100II,232*1,FR-1,1L,T1.6mm I/F PCB SAM4S ER-5100II SERIES...

  • Page 61: Front Display

    JK92-01230B PBA SUB-DISPLAY:ER-5200F,STD,YH ASS'Y 0402-000129 DIODE-RECTIFIER:1N4003,200V,1A,DO-41,TP 0402-000208 DIODE-RECTIFIER:EK-04,40V,1.5A,DO-41 JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SIL JP1~JP18 2202-000630 C-CERAMIC,MLC-AXIAL:100nF,10%,50V,X7R,TP C1,C2 3711-004111 WAFER;BOX-HEADER,1R,8P,2.5mm,ANGLE 3711-002002 CONNECTOR-HEADER:BOX,22P,2R,2mm,ST,BLK JK07-00005A DISPLAY VFD-DC10G:FUTABA,10-LT-50GK FUTABA VFD/10 DIGIT JK39-40600A HARNESS-DISPLAY;ER-380,8P,350mm,CORE DISPLAY TO MAIN JK73-10207A RPR-PAD(15X15,T4):ER-220N,SPONGE,-,BLK,- PAD(T5.0) 1003-001381 IC-VFD:HV5812P,DIP,28P,540MIL,-,-,ST,PLA JK41-10548A PCB-DISPLAY:ER-5100/5200,FR-1,1L,T1.6 SAM4S ER-5100II SERIES...
  • Page 62 8-5 Rear Display PCB Part-No Description / Specification Q'TY Design-location Serviceable Remark JK92-01231A PBA TURRET:ER-350F/5100/5200,10G ASS'Y JK39-40002A CBF HARNESS:ER-220N,-,UL1061,400MM,BLK/R TURRET TO DISP. JK07-00005A DISPLAY VFD-DC10G:FUTABA,10-LT-50GK 10 DIGIT 3711-002812 CONNECTOR-HEADER:BOX,11P,1R,2mm,ST CN1,CN2 JK73-10207A RPR-PAD(15X15,T4):ER-220N,SPONGE,-,BLK,- JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SIL J1~J6 JK41-10548B PCB-TURRET(10DIG):ER-350,FR-1,1L,T1.6, SAM4S ER-5100II SERIES...
  • Page 63 8. PCB Layout and Parts List 8-6 Rear Display PCB Part-No Description / Specification Q'TY Design-location Serviceable Remark JK92-01227B PBA SUB-POWER SW:ER-5200,STD ASS'Y 3711-000190 CONNECTOR-HEADER:1WALL,2P,1R,7.92mm,ST 3711-000829 CONNECTOR-HEADER:BOX,2P,1R,6.2mm,ST CN1, CN2 JK41-10545B PCB-POWER SWITCH:ER-380M,FR-1,1L,T1.6 SAM4S ER-5100II SERIES...
  • Page 64 1102-000109 IC-EPROM:27C010,128Kx8BIT,DIP,32P,120ns 2202-000630 C-CERAMIC,MLC-AXIAL:100nF,10%,50V,X7R,TP JK39-00009C CBF-HARNESS-FISCAL:ER-5115IIF,34P JK41-10575A PCB-FISCAL:2M,FR-4,2L,T1.6mm,164*132mm, FISCAL PCB 8-6-1 FISCAL 2MBIT - EPROM (27C2001) Part-No Description / Specification Q'TY Design-location Serviceable Remark JK92-01284J PBA SUB-FISCAL:ER-5115IIF,2MBIT,34P ASS'Y 1102-000136 IC-EPROM:27C020,256Kx8BIT,DIP,32P,150ns 2202-000630 C-CERAMIC,MLC-AXIAL:100nF,10%,50V,X7R,TP JK39-00009C CBF-HARNESS-FISCAL:ER-5115IIF,34P JK41-10575A PCB-FISCAL:2M,FR-4,2L,T1.6mm,164*132mm, FISCAL PCB SAM4S ER-5100II SERIES...
  • Page 65 8. PCB Layout and Parts List MEMO 8-10 SAM4S ER-5100II SERIES...

  • Page 66: Block Diagram

    DATA(7:0) CS CLERK DATA(7:0) FISCAL FS781 74HC138 74HC541 CS FISCAL CONTROL CIRCUIT 22.11MHZ FISCAL B'D I/F KEY SCAN RETURN MODEKEY CLERK KEY FISCAL B'D KEY BOARD MODE CLERK KEY MEM SIZE MAX 2MBIT MAX 160KEY MAX 15KEY SAM4S ER-5100II SERIES...
  • Page 67 9. Block Diagram MEMO SAM4S ER-5100II SERIES...

  • Page 68: Wiring Diagram

    EPROM VCC EPROM nPGM KBD RRT#8 CN9/CN10(NEAR-END) CN6(MODE SCAN) CN3(CLERK KEY) SIGNAL SIGNAL SIGNAL NEAR-END.SIG MODE COM CLERK#4 MODE SCAN#7 CLERK#3 ...... CLERK#2 MODE SCAN#2 CLERK#1 MODE SCAN#1 CN1(KBD SCAN) SIGNAL KBD SCAN#1 ...... KBD SCAN#20 SAM4S ER-5100II SERIES 10-1...
  • Page 69 10. Wiring Diagram MEMO 10-2 SAM4S ER-5100II SERIES...

  • Page 70: Schematic Diagram

    11) Power Block Page 11-12 2. Display PCB Schematics. 1) VFD Front Page 11-13 2) VFD Rear Page 11-14 3. Interface PCB Schematics. Page 11-15 4. Power Switch PCB Schematics. Page 11-16 5. Fiscal PCB Schematics. Page 11-17 SAM4S ER-5100II SERIES 11-1...
  • Page 71 SCR60K DELAY 11-2 SAM4S ER-5100II SERIES...
  • Page 72 BS62LV4006SC70 KM681000L 74HC138 27C020 SAM4S ER-5100II SERIES 11-3...
  • Page 73 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 74HC138 74HC138 74HC138 74HC541 11-4 SAM4S ER-5100II SERIES...
  • Page 74 SAM4S ER-5100II SERIES 11-5...
  • Page 75 11-6 SAM4S ER-5100II SERIES...
  • Page 76 MAX232 SAM4S ER-5100II SERIES 11-7...
  • Page 77 11-8 SAM4S ER-5100II SERIES...
  • Page 78 R109 R110 R102 R104 R106 R103 R105 R107 R108 SAM4S ER-5100II SERIES 11-9...
  • Page 79 4.7K 100pF 4.7K 100pF 4.7K 100pF 4.7K 100pF 4.7K 100pF 4.7K 100pF 4.7K 100pF 4.7K 100pF 74HC574 74HC574 74HC574 74HC541 74HC138 74HC574 11-10 SAM4S ER-5100II SERIES...
  • Page 80 SAM4S ER-5100II SERIES 11-11...
  • Page 81 CON-WALL;4P,3.96MM,1R,1W,ST 11-12 SAM4S ER-5100II SERIES...
  • Page 82 P10_H P8_DP P7_D P6_E P5_C P4_G P3_F P2_B P1_A SAM4S ER-5100II SERIES 11-13...
  • Page 83 CN2:G CN2:F CN2:E CN2:D CN2:C CN2:B P4_G BLUE CN2:A P3_F CN1:K CN1:J P8_DP CN1:I P7_D SEN_DISPDISCON CN1:H P6_E P7_D CN1:G P5_C P8_DP CN1:F P4_G P5_C CN1:E P3_F P2_B CN1:D P2_B P1_A CN1:C P1_A CN1:B P6_E CN1:A 11-14 SAM4S ER-5100II SERIES...
  • Page 84 CON-BOX;6P,2.5MM,ST(YH) SAM4S ER-5100II SERIES 11-15...
  • Page 85 11-16 SAM4S ER-5100II SERIES...
  • Page 86 SAM4S ER-5100II SERIES 11-17...
  • Page 87 MEMO 11-18 SAM4S ER-5100II SERIES...

  • Page 88: Update Log

    Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-5100II SERIES...
  • Page 89 Shin Heung Precision. April, 2006 ⓒ Printed in KOREA V1.0 Code No. : JK68-70111A...

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Er-5100 ii series

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